Bradley Express EXD Series User manual

EXD-3/WH97
Express® Deck Lavatory
System EXD Series
Express® Decks are ADA
compliant.
P.O. Box 309, Menomonee Falls, WI 53052-0309
Phone: 1-800-BRADLEY Fax: [phone]
http:\\www.bradleycorp.com
Table of Contents
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Installation Instructions . . . . . . . . . . . . . . . . . 3-8
Cleaning and Maintenance . . . . . . . . . . . . . . . . .8
Assembly of Components . . . . . . . . . . . . . . . . . .9
Vernatherm™Valve . . . . . . . . . . . . . . . . . . . . . .10
IMPORTANT
Read this entire installation manual to ensure proper installation, then file these
instructions with the owner or maintenance department.
Flush all the water supply lines before making connections. Debris in supply
lines will cause the valves to malfunction.
Turn OFF electrical power to the outlet when installing the Express® Deck.
Wall anchors used must have a minimum pull-out rating of 1,000 lbs.
Darker-colored solid surface materials require more maintenance and are
susceptible to “blushing” in applications where water temperature exceeds
110°F. For these applications we recommend mixing valve/tempered water
(mixing valves are available through your Bradley representative).
Product warranties may be found under "Product Information" on our web site at
www.bradleycorp.com.
215-1278 Rev. C; EN 03-817
© 2004 Bradley Corporation
Page 1 of 10 6/8/04
Installation
Instructions
For Service Only

Express® Deck Lavatory System EXD Series
EXD-3/WH97 Installation Instructions - For Service Only
26/8/04 Bradley Corporation • 215-1278 Rev. C; EN 03-817
EXD-3/WH97 Express® Deck Dimensions (Standard Height Mounting)

Express® Deck Lavatory System EXD Series
Installation Instructions - For Service Only EXD-3/WH97
3Bradley Corporation • 215-1278 Rev. C; EN 03-817 6/8/04
Installation Instructions
Supplies required for installation:
• (10) 3/8" wall anchors, bolts and washers to mount frame and bowl to wall (minimum pull-out
rating of 1,000 lbs.)
• 1/2" NPT tempered supply piping
• 1-1/2" NPT drain piping
• 110 volt electrical outlet for optional 110/24 VAC plug-in transformer for infrared faucet option
Step 1: Rough in
IMPORTANT: Dimensions in Figure 1a are for a Standard Height Express® Deck
only. See Figure 1b on page 4 for Juvenile Height Express® Deck.
1. Rough in 1/2" NPT hot and cold supply lines through wall at dimensions shown.
2. Rough in 1-1/2" NPT drain waste connection through wall at dimensions shown.
3. Install ten 3/8" wall anchors with a minimum pull-out rating of 1,000 lbs. (supplied by installer)
at the locations shown in Figure 1a below or Figure 1b on page 4.
4. INFRARED FAUCET OPTION ONLY: Install the 110 volt GFCI electrical outlet per local code
at the location shown in Figure 1a below or 1b on page 4.
Figure 1a
Standard Height Mounting - EXD-3/WH97

Express® Deck Lavatory System EXD Series
EXD-3/WH97 Installation Instructions - For Service Only
46/8/04 Bradley Corporation • 215-1278 Rev. C; EN 03-817
Figure 2
Figure 1b
Juvenile Height Mounting - EXD-3/WH97

Express® Deck Lavatory System EXD Series
Installation Instructions - For Service Only EXD-3/WH97
5Bradley Corporation • 215-1278 Rev. C; EN 03-817 6/8/04
Installation Instructions continued . . .
Step 2: Mount frame to wall
1. Remove the nine Torx-head screws securing the panel to the frame and remove the panel (see
Figure 3).
2. Position the frame against the wall, ensuring that it is level.
IMPORTANT: Anchoring the frame to a wall that is
not flat may cause the frame to
bend. If necessary, install shims to compensate for any wall
distortion.
3. Ensure that the back of the frame is flat against the wall. If wall is not flat, insert shims behind
the frame to ensure that it will not bend when anchored.
4. Once you have positioned the frame such that it is level and flat against the wall or shimmed, use
the 3/8" bolts and washers to mount the frame to the wall (see Figure 3 below and Figure 4 on
page 6).
Figure 3
(9) TORX-HEAD
SCREW
FRAME
PANEL
(10) 3/8" BOLTS
AND WASHERS

Express® Deck Lavatory System EXD Series
EXD-3/WH97 Installation Instructions - For Service Only
66/8/04 Bradley Corporation • 215-1278 Rev. C; EN 03-817
Figure 4
Installation Instructions continued . . .
Step 3: Installing bowl assembly
NOTE: Refer to Figure 4 below when installing the bowl assembly.
IMPORTANT: Moving and positioning the bowl requires more than one person.
1. With someone to assist you, place the bowl assembly squarely onto the frame.
2. Attach the front of the bowl assembly to the frame using the four 1/4"-20 x 3/8" pan-head screws
and washers provided. Do not tighten screws at this time.
IMPORTANT: When bolting the bowl assembly to the frame and wall, do not
overtighten bolts. Overtightening bolts can damage the Terreon®
material.
3. After the bowl assembly is attached to the frame, use two 3/8" bolts and washers (supplied by
the installer) to bolt the bowl to the wall anchors.
4. Tighten the screws installed in procedure #2 above to secure the bowl assembly to the frame. Do
not overtighten.

Express® Deck Lavatory System EXD Series
Installation Instructions - For Service Only EXD-3/WH97
7Bradley Corporation • 215-1278 Rev. C; EN 03-817 6/8/04
Installation Instructions continued . . .
Step 4: Connecting supply and drain
1. FOR HOT AND COLD SUPPLY: Connect the Vernatherm™ Thermostatic Mixing Valve as
shown in Figure 5a.
NOTE: The red marking on Vernatherm™ Mixing Valve indicates hot water supply inlet.
FOR SINGLE TEMPERED SUPPLY: Attach the stop/check/strainer to the 1/2" tempered supply
line. Connect the stop/check/strainer to the flexible supply hose (see Figure 5b).
FOR INFRARED FAUCET OPTION ONLY: Attach the stop/check/strainer to the 1/2" tempered
supply line. Connect the stop/check/strainer to the solenoid valves with the flexible supply hose
(see Figure 5b).
2. Install the two drain plugs in the two holes in the bottom of the bowl (see Figure 6).
3. Beneath the bowl, install the 1/4" rubber washers onto the drain plugs, and thread the waste tee
to the drain plugs.
4. Assemble the P-trap by connecting the 1-1/2" tubular pipe to the waste tee and to the 1-1/2"
drain pipe stubbed out of the wall.
5. Install the strainer on the drain plug opening inside the bowl, and push the strainer firmly into
place.
#8 SCREW
BOWL
DRAIN
PLUG
PLUG
RUBBER
WASHER
WASTE SHOE WASTE TEE
Figure 6
Figure 5b
7-5/8"
(194mm)
1/2"-14 NPT
SUPPLIED BY
INSTALLER
THERMOSTATIC
MIXING VALVE
(S01-116)
COLD SUPPLY
STOP/STRAINER
CHECK VALVE
(S60-003)
TAILPIECE (129-007)
NUT (110-005)
WASHER (124-001AF)
HOT SUPPLY
Figure 5a

Express® Deck Lavatory System EXD Series
EXD-3/WH97 Installation Instructions - For Service Only
86/8/04 Bradley Corporation • 215-1278 Rev. C; EN 03-817
Installation Instructions continued . . .
Step 5: Completing installation
1. Install the faucets according to the installation instructions that came with your faucets.
2. Turn on the water supply to the Express® Deck and check for leaks.
3. FOR DECKS WITH INFRARED FAUCETS ONLY: Turn on the electrical power to the electrical
outlet and pass your hand in front of each faucet’s sensor until all the air is purged from the lines
and water is flowing smoothly.
4. After testing is complete, reinstall panel to frame. Fasten panel with eight Torx-head screws
provided (see Figure 3 on page 5).
Cleaning and Maintenance Instructions
IMPORTANT: Strong alkaline or acid-based chemicals and cleansers should not be used
to clean Terreon®. If these chemicals come in contact with the Terreon® surface, wipe off
the surface immediately and flush with soapy water.
Terreon® and panel maintenance
The bowl is constructed of Terreon®, a densified solid surface material composed of an acrylic
modified polyester resin. Terreon® is resistant to chemicals, stains, burns and impact. Surface
damage can be easily repaired with everyday cleaners or fine grit abrasives. The panel is made of an
acrylic/ABS laminate, and will not chip, peel or flake. With regular cleaning, your Terreon® fixture
will provide years of dependable service.
Cleaning
• Daily Cleaning: Wipe the surface with a damp cloth and wipe dry.
• Weekly Cleaning: Wipe the surface with a damp cloth and a household liquid detergent.
Stubborn stains can be removed as follows:
1. Using a #7448 Scotch-Brite® pad, scrub with an abrasive cleanser such as Ajax®,
Comet® or Soft Scrub® and water.
2. Clean thoroughly with soapy water and allow to dry.
• Scorch Marks: Although Terreon® will not burn, a lit cigarette in contact with Terreon® could
leave a scorch mark. Scorch marks can be removed by buffing with a #7448 Scotch-Brite pad or
with an abrasive cleaner.
•Repair kit: In the unlikely event your Terreon® surface becomes damaged, it can easily and
expensively be repaired. Contact your Bradley representative to order a repair kit and be sure to
specify color when ordering.
Panel cleaning
IMPORTANT: Do not use abrasive cleansers to clean the panel. Abrasive cleaners can mar
the surface.
•Graffiti/Vandalism: If vandals create markings on the panel, Bradley recommends using
Motsenbocker’s LIFT OFF® to remove ink and spray paint. Remover #3 is for ink and markers, and
Remover #4 is for spray paint. Motsenbocker’s LIFT OFF® can be ordered through Sanitary
Maintenance Service Inc. (call 1-800-451-5523 x 425 or visit
www.santitarymaintenance.com/product.htm for ordering information). After cleaning with LIFT
OFF®, give the panel a final thorough cleaning with a liquid tub and tile cleaner to remove soil
and maintain the glossy finish.
NOTE: Use of brand names is intended only to indicate a type of cleaner. This does not constitute an
endorsement, nor does the omission of any brand name cleaner imply its inadequacy. Many products
named are regional in distribution and can be found in local supermarkets, department and hardware
stores or through your cleaning service. It is emphasized that all products should be used in strict
accordance with package instructions.

Express® Deck Lavatory System EXD Series
Installation Instructions - For Service Only EXD-3/WH97
9Bradley Corporation • 215-1278 Rev. C; EN 03-817 6/8/04
Frame and Panel
Assembly of Components
STOP/STRAINER
CHECK VALVE
S60-003
90° ELBOW
169-639
BRASS PIPE
NIPPLE
113-006DJ
7-5/8"
(194mm)
1/2"-14 NPT
SUPPLIED BY
INSTALLER
THERMOSTATIC
MIXING VALVE
(S01-116)
COLD SUPPLY
STOP/STRAINER
CHECK VALVE
(S60-003)
TAILPIECE (129-007)
NUT (110-005)
WASHER (124-001AF)
HOT SUPPLY
Vernatherm™ Thermostatic
Mixing Valve Assembly

Express® Deck Lavatory System EXD Series
EXD-3/WH97 Installation Instructions - For Service Only
10 6/8/04 Bradley Corporation • 215-1278 Rev. C; EN 03-817
THEN
Valve Position is Hot Supply Cold Supply Valve Delivers
Correct Hot Cold Mixed 107°
Correct Hot No Water Valve shuts off or drips
Correct No Water Cold Valve shuts off or drips
Correct Hot Hot Hot
Correct Cold Cold Cold
Reversed Hot Cold Cold/below 107° Hot/above 107°
Reversed Hot No Water Hot
Reversed No Water Cold Cold
Reversed Hot Hot Hot
Reversed Cold Cold Cold
Vernatherm™Mixing Valve Maintenance and Service
*Repair kit S45-049 is pre-packaged and includes O-Ring, Flip Ring, Power Element and Spring.
Maintenance Instructions
1. Disassemble the Vernatherm™Valve as shown,
being careful not to damage the power element.
Replace the element, if necessary.
2. If necessary, remove the old flip ring and replace
with a new ring.
NOTE: An old or worn flip ring may cause temperature
fluctuation and/or water chatter.
3. Reassemble the power element and valve body.
Apply grease to the main valve slide and gently
ease into position, rotating so that grease is
applied to the flip ring. Do not force the slide as
this may push the flip ring from its position. To
test, rotate the slide; a slight drag should be felt
when correctly installed.
4. Reassemble the valve.
Service Suggestions
When servicing the valve, make sure it is installed in the correct position. The most common error
occurs when the valve is installed in the reversed position, that is, the hot line is connected to the cold
line and the cold is connected to the hot.
NOTE: A red marking indicates the hot side of the valve.
The table below lists conditions that occur when the valve is installed correctly, and when it is in the
reversed position.
Flip Ring*
125-015
Power Element*
S27-019
Valve Slide
S01-039
Spring*
135-008
O-Ring*
125-001CH
Screw
160-175
Body
S73-027
Body (chrome)
S73-028
Cover
107-261B
IF