Bradley S19-788 User manual

Installation
P.O. Box 309, Menomonee Falls, WI USA 53052-0309
PHONE 800.BRADLEY (800.272.3539) FAX [phone]
bradleycorp.com
215-550 Rev. R; ECN 12-05-003C
© 2012 Bradley
Page 1 of 19 10/19/2012
S19-788
15-Gallon Tank with Eyewash and
Hose Spray
Réservoir de 15 gallons avec
douche oculaire et douchette
Depósito de 15 galones con lavaojos
y manguera de aspersión
S19-788LHS
15-Gallon Tank with Eyewash
Réservoir de 15 gallons avec
douche oculaire
Depósito de 15 galones con lavaojos
Table of Contents
Pre-Installation Information . . . . . . . . . . . . . . . . . . . . . . 2
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fill the Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Maintenance & Troubleshooting . . . . . . . . . . . . . . . . . . 5
S19-788 Components & Parts List . . . . . . . . . . . . . . . . 6
S19-788LHS Components & Parts List. . . . . . . . . . . . . 7
Table des matières
Avant l’installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Remplissage du réservoir . . . . . . . . . . . . . . . . . . . . . . 10
Entretien et dépannage . . . . . . . . . . . . . . . . . . . . . . . . 11
S19-788 Composantes et liste des pièces . . . . . . . . . 12
S19-788LHS Composantes et liste des pièces. . . . . . 13
Contenido
Información previa a la instalación . . . . . . . . . . . . . . . 14
Dimensiones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Instalación . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Llenar el tanque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Mantenimiento y resolución de problemas . . . . . . . . . 17
S19-788 Componentes y lista de piezas. . . . . . . . . . . 18
S19-788LHS Componentes y lista de piezas . . . . . . . 19
P.O.BOX309
MENOMONEEFALLS,WI 53052-0309 USA
TEL:1-800-BRADLEY FAX:[phone])
http://www.bradleycorp.com
P.O.BOX309
MENOMONEEFALLS,WI 53052-0309 USA
TEL:1-800-BRADLEY FAX:[phone])
http://www.bradleycorp.com
S19-788
S19-788LHS

2
S19-788, S19-788LHS Installation
10/19/2012
"RADLEYs 215-550 Rev. R; ECN 12-05-003C
NOTICE! Avoid cleaners containing organic solvents, alcohols, and hydrocarbons.
Rinse with water after cleaning.
Supplies Required:
sPipe sealant
sAir pressure equipment or supply (clean and free of oil and contaminants) capable of up to 100 psi.
sSign-mounting hardware
sAdjustable Wrench
IMPORTANT
Read this installation manual completely to ensure proper installation, then file it with the
owner or maintenance department. Compliance and conformity to drain requirements and
other local codes and ordinances is the responsibility of the installer.
Separate parts from packaging and make sure all parts are accounted for before discarding
any packaging material. If any parts are missing, do not begin installation until you obtain
the missing parts.
The inspection and testing results of this equipment should be recorded weekly to verify
proper operation. This equipment should be inspected annually to ensure compliance with
ANSI Z358.1.
Workers who may come in contact with potentially hazardous materials should be trained
regarding the placement and proper operation of emergency equipment per ANSI Z358.1.
For questions regarding the operation or installation of this product, visit www.bradleycorp.
com or call 1-800-BRADLEY.
Product warranties and service parts information may also be found under ”Products” on our
web site at www.bradleycorp.com.
This unit is to be used with tepid, potable water as defined by ANSI Z358.1. (Note: avoid
prolonged exposure to ambient heat sources above 100° F, or below 60° F).
Installation
THIS
SIDE
UP
Packing List

P.O.Box309, MenomoneeFalls,WI 53051
R
TESTTHISUNIT EACHWEEK
Test-operatevalve(s) each week and sign below.
Reportany malfunctions immediately.
Ventil(e)wöchentlich im Testbetrieb prüfen, bestätigt
durchUnterschrift. JeglicheStörung sofort melden.
Date
Datum
Date
Signed
Unterschrift
Signe
Date
Date
Date Signed
Signed
Signed
DIESESGERÄT1ST WÖCHENTLICH ZU PRÜFEN.
ESSAIHEBDOMADAIRE
Testle fonctionnement des valveschaque semaine et
signeen bas. S'il y à quelque chose qui ne va pas fait
unrapport immédiatement.
P.O.BOX309, MENOMONEE FALLS,WI 53052-0309 USA
TEL:1-800-BRADLEY FAX:[phone])
http://www.bradleycorp.com
114-051
60˚ F
100˚ F

3
Installation S19-788, S19-788LHS
"RADLEYs 215-550 Rev. R; ECN 12-05-003C 10/19/2012
Dimensions
45"
(1143mm)
12¼"
(311mm)
34"
(864mm) 37³⁄₈"
(949mm)
6"
(152mm)
1Eyewash installation
Remove the plastic dust plug from the
bottom of the yoke assembly and discard.
Hose spray for S19-788 model only. Do not
attach body wash spray head at this time.
Attach the eyewash yoke assembly
to the tank. Max. torque 150 In-Lbs.
A
Attach the pressure gauge to
the adapter on the pressure
side of the tank with pipe
sealant (by installer).
C
NOTICE: When attaching the pressure
gauge and hose spray to the tank
outlet, hold the adapter (item 3) with a
wrench to prevent stripping. Failure to
do so may damage the seal and cause
leakage. Max. torque 150 in-lbs.Connect the hose with appropriate
pipe sealant (by installer). Do not
use sealant tape.
B
Body Wash Spray Head

4
S19-788, S19-788LHS Installation
10/19/2012
"RADLEYs 215-550 Rev. R; ECN 12-05-003C
Fill tank and pressurize
CAUTION! DO NOT open the cover until the pressure gauge reads “0.”
1. Open the tank by pulling up on the wire handle located on top of the Quick-lock cover. Push down, rotate and remove. Make
sure that the interior of the container is clean. Fill the container with 12 gallons of tepid potable water.
2. Replace the cover and secure by pulling up on the cover and down on the wire handle.
3. After filling the tank with tepid water and before pressurizing the unit, open the activation valve to the full open position and
remove the dust covers from the eyewash heads.
4. Located beneath the pressure gauge is an air valve. Remove protective cover and begin to pressurize the unit by applying
pressured air through the valve. As soon as water begins discharging from the eyewash heads, close the activation lever
completely. Finish pressurizing the tank to 90 psi and replace the air valves protective cover.
If this is the initial startup of this unit or if the unit has been unfilled and/or un-pressurized for a prolonged period of time the
unit should be flushed out per the procedure below.
Prior to placing unit in service let unit stand for one hour. If there is a noticeable pressure drop, re-pressurize and let
stand for an additional hour. If unit continues to exhibit pressure loss DO NOT place unit in service and consult the
Troubleshooting guide found on page 5 of this manual.
CAUTION! Relief valve is designed to vent automatically at 100-130 psi to prevent the tank from over pressurizing.
If the gauge ever reads more then 130 psi immediately open the pressure relief valve manually by pulling
up on the relief valve tab until the pressure reads zero. Remove the unit from service and consult the
troubleshooting guide found on page 5 in this manual for steps to correct the problem. Return the unit to
service only when over-pressurization issue is corrected.
Flush tank
1. Be sure the unit is assembled, filled and pressurized according to Steps 1 & 2 above, (If this is the initial start up of the unit
the body wash spray head will not be attached to the drench hose activation valve at this time.)
2. Discharge the water through the eyewash and hose spray (if supplied with unit) for at least five minutes to flush the system.
3. Flush all remaining fluid in the tank.
4. Attach the body wash sprayhead (S19-788).
5. Refill the tank and pressurize as described in Step 2 above.
2Filling the Tank

5
Installation S19-788, S19-788LHS
"RADLEYs 215-550 Rev. R; ECN 12-05-003C 10/19/2012
Maintenance
WARNING! Follow instructions of the preservative manufacturer for the proper use of water preservative.
Inspect eyewash unit
1. Visually inspect the pressure gauge weekly to ensure the unit is maintaining the proper pressure. If the unit is not working
properly, remove it from the hazard area immediately and refer to the troubleshooting instructions. For further assistance,
contact the Bradley Corporation.
Clean eyewash unit
When using potable water only:
1. Empty the tank any time from once per week to once per month, depending on the quality of your water supply. The
manufacturer is not responsible for variations in the water supply.
2. Clean the inside of the tank using warm water and mild soap. Rinse the tank thoroughly with warm water.
3. Refill the eyewash tank with tepid potable water.
When using potable water and water preservative (recommended):
1. Clean the inside of the tank using warm water and mild soap. Rinse the tank thoroughly with warm water.
2. Refill the eyewash tank with tepid potable water. Follow instructions of the preservative manufacturer for the proper use of
water preservative.
Troubleshooting
1. If pressure relief valve relieves prior to the required pressure, do the following (when in the unpressurized condition):
sTighten the valve completely into the cap by turning the gray hex head portion of the pressure relief valve clockwise.
Do not use a wrench.
sPull up on the relief valve ring and ensure that the ring is not preventing the valve from closing completely. Push on
the center pin of the relief valve to ensure that it is completely closed. Repressurize tank to required pressure. This
may have to be done several times to get the valve to seat completely.
2. If the pressurized tank loses pressure over time, check the connections with diluted liquid dish soap or children’s bubbles to
identify the leak location. Tighten the connection slightly and test again.

6
S19-788, S19-788LHS Installation
10/19/2012
"RADLEYs 215-550 Rev. R; ECN 12-05-003C
Assembly of Components and Parts List - S19-788
7
7.4
7.3
7.2
7.1
6
2
3
5
4
9
8
P.O.Box 309,Menomonee Falls, WI 53051
R
TESTTHIS UNIT EACH WEEK
Test-operatevalve(s) each week and sign below.
Report anymalfunctions immediately.
Ventil(e)wöchentlich im Testbetrieb prüfen,bestätigt
durchUnterschrift. Jegliche Störung sofort melden.
Date
Datum
Date
Signed
Unterschrift
Signe
Date
Date
Date Signed
Signed
Signed
DIESESGERÄT 1ST WÖCHENTLICH ZU PRÜFEN.
ESSAIHEBDOMADAIRE
Testle fonctionnement des valves chaque semaine et
signeen bas. S'il y à quelque chose qui ne va pas fait
unrappor t immédiatement.
P.O.BOX309, MENOMONEE FALLS,WI 53052-0309 USA
TEL:1-800-BRADLEY FAX:[phone])
http://www.bradleycorp.com
114-051
2.1
2.2
2.3
2.4
2.5
1
1.1
1.3, 1.5
1.3, 1.4
1.22
1.2, 1.21
2.6
S45-2410 includes Items 1.21, 1.3
Item Part No. Qty. Description
1 S39-786 1 Tank, 15-Gallon
1.1 204-641 1 Operating Instr. Label, English
204-641FC 1 Operating Instr. Label, French
204-641M 1 Operating Instr. Label, Spanish
1.2 S44-024 1 Lid Assembly
1.21 269-1410 1 Gasket
1.22 269-1642 1 Relief Valve
1.3 269-1411 2 O-Ring
1.4 269-1939 1 Draw Tube
1.5 269-1515 1 Level Indicator Tube
2 S05-182 1 Eyewash Valve Assembly
2.1 107-371 2 Tethered Dust Cover
2.2 S08-336 1 Handle/Label Assembly
2.3 110-215 1 Nut
2.4 153-372R 1 Adapter
Item Part No. Qty. Description
2.5 142-002DA 1 Lockwasher
2.6 169-043 1 Plug (do not save)
3 153-451 1 Adapter
4 169-786 1 Pressure Gauge
5 S27-320 1 Tank Valve Assembly
6 S89-002 1 3⁄8" Yellow Tube
7 S39-817 1 Hose Spray
7.1 S27-332 1 Valve, Hose Spray
7.2 128-182 1 Handle
7.3 S45-2453 1 Service Kit EFW - Black
Sprayheads
7.4 S53-063 1 Tethered Dust Cover
8 114-051 1 Safety Sign
9 204-421 1 Emergency Inspection Tag

7
Installation S19-788, S19-788LHS
"RADLEYs 215-550 Rev. R; ECN 12-05-003C 10/19/2012
Assembly of Components and Parts List - S19-788LHS
2.6
6
7
2
3
5
4
2.1
2.2
2.3
2.4
2.5
1
1.1
1.3, 1.5
1.3, 1.4
1.22
1.2, 1.21
S45-2410 includes Items 1.21, 1.3
Item Part No. Qty. Description
1 S39-786 1 Tank, 15-Gallon
1.1 204-641 1 Operating Instr. Label, English
204-641FC 1 Operating Instr. Label, French
204-641M 1 Operating Instr. Label, Spanish
1.2 S44-024 1 Lid Assembly
1.21 269-1410 1 Gasket
1.22 269-1642 1 Relief Valve
1.3 269-1411 2 O-Ring
1.4 269-1939 1 Draw Tube
1.5 269-1515 1 Level Indicator Tube
2 S05-182 1 Eyewash Valve Assembly
Item Part No. Qty. Description
2.1 107-371 2 Tethered Dust Cover
2.2 S08-336 1 Handle/Label Assembly
2.3 110-215 1 Nut
2.4 153-372R 1 Adapter
2.5 142-002DA 1 Lockwasher
2.6 169-043 1 Pipe Plug, 3⁄8"
3 153-451 1 Adapter
4 169-786 1 Pressure Gauge
5 S27-320 1 Tank Valve Assembly
6 114-051 1 Safety Sign
7 204-421 1 Emergency Inspection Tag