Burkert 8653 AirLINE Field User manual

Operating Instructions
Type 8653
AirLINE Field
Field module for pneumatic systems

We reserve the right to make technical changes without notice.
© Bürkert Werke GmbH & Co. KG, 2019
Operating Instructions 1909/01_EUen_00810656 / Original DE

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Type 8653
Contents
1OPERATING INSTRUCTIONS ................................................................................................................5
1.1 Symbols........................................................................................................................................5
1.2 ........................................................................................................................6
2INTENDED USE ......................................................................................................................................7
3BASIC SAFETY INSTRUCTIONS ...........................................................................................................8
4GENERAL INFORMATION....................................................................................................................10
4.1 .........................................................................................................................10
4.2  .....................................................................................................................................10
4.3 ........................................................................................................10
5PRODUCT DESCRIPTION....................................................................................................................11
5.1 ........................................................................................................11
5.2  ...........................................................................................................................11
5.3 .....................................................................................................................................11
6TECHNICAL DATA ................................................................................................................................14
6.1 ..................................................................................................................................14
6.2  ...................................................................................................................................14
6.3  .................................................................................................................14
6.4 ...............................................................................................................14
6.4.1 Pneumatic slide valve type 6534 ...................................................................................14
6.4.2 Pilot pressure diagram...................................................................................................15
6.5  ...................................................................................................................15
6.6 .....................................................................................................16
7ASSEMBLY ...........................................................................................................................................17
7.1 ..........................................................................................................................17
7.2  .......................................................................................................................17
7.2.1 Assembly on wall using the bracket ..............................................................................18
7.2.2 Assembly on wall using the lateral fastening holes ....................................................... 18
7.3  .........................................................................................................19
8ELECTRICAL CONNECTION................................................................................................................21
8.1 ................................................................................................22
8.1.1 Connecting the functional earth for assembly on wall ..................................................22
8.1.2 Connecting the functional earth for assembly on standard rail.....................................23
9PNEUMATIC CONNECTION.................................................................................................................24
9.1  ..............................................................................24

Type 8653
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Type 8653
10 CONFIGURATION WITH BÜRKERT COMMUNICATOR......................................................................25
10.1 ............................................................................25
10.2 ....................26
10.3 ............................................................................26
10.4 ...........................................................................................................................27
10.4.1 Congurationarea„Unit1“............................................................................................27
10.4.2 Congurationarea„Generalsettings“ ...........................................................................28
11 CONFIGURATION VIA FIELDBUS........................................................................................................
11.1  ..........................................................................................
11.2 .................................................................................................................................
11.3  .....................................................................
11.3.1 Examples of bit-by-bit allocation of valve units.............................................................31
12  .............................................................................................................................................
12.1  ................................................................................................
12.1.1 Additionalelement“MOlocking”...................................................................................33
12.2 ..............................................................................................................
13 OPERATION..........................................................................................................................................
13.1 ........................................................................................................................
13.2 ........................................................................................................................................
13.2.1 Display views .................................................................................................................35
13.3  .....................................................................................................................
14 MAINTENANCE, TROUBLESHOOTING...............................................................................................
14.1  .........................................................................................................................
14.2  ..................................................................................................................40
15 REMOVAL .............................................................................................................................................41
16 ACCESSORIES.....................................................................................................................................42
17 PACKAGING, TRANSPORT..................................................................................................................
18 STORAGE .............................................................................................................................................
19 DISPOSAL ............................................................................................................................................
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Operating instructions
Type 8653
1 OPERATING INSTRUCTIONS
The operating instructions describe the entire life cycle of the device.
→Keep these instructions ready to hand at the operation site.

►Carefully read these instructions.
►Observeinparticularthesafetyinstructions,intendeduse,andtheoperatingconditions.
►Persons who work on the device must read and understand these instructions.
1.1 Symbols
DANGER

►Failure to observe the warning will result in fatal or serious injuries.
WARNING

►Failure to observe the warning may result in serious or fatal injuries.
CAUTION

►Failure to observe the warning may result in moderate or minor injuries.
NOTE

►Failure to observe the warning may result in damage to the device or other equipment.
Indicatesimportantadditionalinformation,tipsandrecommendations.
Refers to information in these operating instructions or in other documentation.
Highlights instructions to avoid a danger.
Highlights a procedure which you must carry out.
Highlights a result.
MENUE Symbol for software interface texts.
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Operating instructions
Type 8653
1.2 
Term In these instructions representative for
Device,eldmodule AirLINEFieldType8653eldmodule
Valve Pneumaticslidevalveintegratedintheeldmodule
Actuator,processvalve,
pneumaticcylinder,
pneumaticactuator,
pneumatic components
Pneumaticconsumerthatiscontrolledbytheeldmodule
büS Bürkertsystembus,acommunicationbusdevelopedbyBürkertbasedon
the CANopen protocol
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Intended use
Type 8653
2 INTENDED USE



►Usethedeviceforitsintendedpurposeonly.Non-intendeduseofthedevicemaybedangeroustopeo-
ple,nearbyequipmentandtheenvironment.
►Do not use the device in the potentially explosive atmosphere.
►Theprerequisitesforsafeandecientoperationarecorrecttransport,storage,assembly,installation,
start-up,operation,andmaintenance.
►Whenusingthedevice,observethepermitteddata,operatingconditionsandapplicationconditions.
Thisinformationcanbefoundinthecontractualdocuments,theoperatinginstructionsandonthetype
label.
►Usethedeviceonlyinconjunctionwiththird-partydevicesandcomponentsrecommendedandauthor-
ised by Bürkert.
►Makesurethedeviceisinatechnicallyawlessstatebeforeuse.
The device is intended only for use in industrial areas.
The device is not suitable for use in applications where there is a risk to life and limb.
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Basic safety instructions
Type 8653
3 BASIC SAFETY INSTRUCTIONS
Thesesafetyinstructionsdonotconsideranycontingenciesorincidentswhichoccurduringassembly,
operationandmaintenance.Theoperatorisresponsibleforobservingthelocation-specicsafetyregula-
tions,alsowithreferencetothepersonnel.

►Beforeworkingonthedeviceorsystem,securetheactuatorsagainstmoving.
►Beforeworkingonthedeviceorsystem,switchothepressure.Ventordrainlines.

►Beforeworkingonthedeviceorsystem,switchothepowersupply.Secureagainstreactivation.
►Observeapplicableaccidentpreventionandsafetyregulationsforelectricalequipment.

►Keepthedeviceawayfromhighlyammablesubstancesandmedia.

►Onlytrainedtechniciansmayperforminstallationandmaintenancework.
►Perform installation and maintenance with suitable tools only.

►Secure the device and system to prevent unintentional activation.
►Ensure that the system does not start up in an uncontrolled manner.

Topreventinjury,observethefollowing:
►Install the device according to the regulations applicable in the country.
►Donotsupplyaggressiveorammablemediatothemediaconnectionsofthedevice.
►Do not supply liquids to the media connections of the device.
►Aftertheprocessisinterrupted,restartinacontrolledmanner.
Observesequence:
1. Connect the power supply.
2.Connectthepneumaticsupply(withanexternalpressuresupply,initiallytheexternalauxiliarypilotair
[X/12/14]andthenthemediumpressure[P/1]).
►Do not make any changes to the device.
►Do not subject the device to mechanical loads.
►Observethegeneralrulesoftechnology.
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Basic safety instructions
Type 8653
NOTE
Electrostatically sensitive components and modules.
Thedevicecontainselectroniccomponentswhicharesusceptibletoelectrostaticdischarge(ESD).
Components which come into contact with electrostatically charged people or objects are at risk. In the
worstcasescenario,thesecomponentswillbedestroyedimmediatelyorwillfailafterstart-up.
►MeettherequirementsspeciedbyEN61340-5-1tominimiseoravoidthepossibilityofdamagecaused
by sudden electrostatic discharge.
►Do not touch electronic components when the supply voltage is connected.
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General information
Type 8653
4 GENERAL INFORMATION
4.1 
Germany
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Strasse 13 –17
D-74653Ingelngen
Phone+49(0)7940-1091111
Fax+49(0)7940-1091448
E-mail:[email protected]
International
The contact addresses can be found on the last pages of the printed Quickstart.
AndalsoontheInternetat:www.burkert.com
4.2 
Thewarrantyisonlyvalidifthedeviceisusedasintendedinaccordancewiththespeciedapplication
conditions.
4.3 
TheoperatinginstructionsanddatasheetsforBürkertproductscanbefoundontheInternetat:
www.burkert.com
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Product description
Type 8653
5 PRODUCT DESCRIPTION
TheAirLINEFieldType8653eldmoduleisdesignedfordecentraliseduseintheprocessenvironment.
The device is simple to install and increases process safety due to the integrated monitoring and diagnostic
functions.
ThebodywithIP65/67protectioneliminatestheneedforfurtherprotectivehousingsuchasacontrol
cabinet.
5.1 
TheAirLINEFieldType8653eldmoduleisdesignedtocontrolandrecordtheswitchingstatusesofpneu-
maticallyactuatedprocessvalves,pneumaticcylindersandotherpneumaticallyactuatedactuatorsdirectly
in the process environment.
5.2 
•Earthed by special bracket
•Installation without control cabinets possible
•DegreeofprotectionIP65/67
•Integrated check valves
•LED for visual feedback of device status
•Two-lineLCDscreenfordisplayinginformation,warnings,faults
•Switchingcycledisplayandpredenedwarningthresholds
•Manualoverrideasnon-lockingandlockingmechanism
•RedundantringtopologywithMediaRedundancyProtocol(MRP)orDeviceLevelRing(DLR)
•OptionalconnectiontoBürkert’sEcientDeviceIntegrationPlatform(EDIP):
CongurationandparameterizationwiththeuniversalsoftwaretoolBürkertCommunicator
5.3 
Pressureport(P/1)
Exhaustport(R/5)
Exhaustport(S/3)
Pressureportforauxiliarypilotair(X/12/14)
Exhaustportforauxiliarypilotair(R‘/82/84)
Working ports
(2:top,4:bottom)
Fig. 1: Structure of AirLINE Field Type 8653 – view from below
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12
Product description
Type 8653
Device markers
for marking the valve slots
LCD for messages
(information,warnings,errors)
Manualoverrides
LED for status
indication
CircularplugM12,5-pole
operatingvoltage,inputandoutputsignals
Manual
override not
switched
Manual
override
switched
Fig. 2: Structure of AirLINE Field Type 8653 – view from front
Guidebars(forattaching
thebracket)
EarthingboltM4
Fig. 3: Structure of AirLINE Field Type 8653 – view from behind (without bracket)
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13
Product description
Type 8653

Inthedeliverycondition,thedeviceislockedtoabracketforassemblyonwallorstandardrail.
The bracket can be removed from the device for assembly purposes.
Lever for unlocking and releasing the
device from the bracket
Guideslot
(for attaching the
device)
Earthing plate
(for earthing the device
by means of the
standardrail)
To release the device
fromthebracket,push
back the lever and at
the same time slide the
device upwards
Bracket
Bracket
(releasedfromthedevice)
Fig. 4: Bracket for assembly on wall or on standard rail
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14
Technical data
Type 8653
6 TECHNICAL DATA
6.1 
ThedeviceconformstotheEUdirectivesaspertheEUDeclarationofConformity(ifapplicable).
6.2 
Theappliedstandards,whichareusedtodemonstrateconformitywiththedirectives,arelistedintheEU
typeexaminationcerticateand/ortheEUDeclarationofConformity(ifapplicable).
6.3 
NOTE
►Usesafetyextra-lowvoltageinaccordancewithprotectionclass3VDE0580.
 
Ambient temperature –10…+55 °C
Storage temperature –10…+60 °C
Compressed air quality ISO8573-1:2010,Class7.4.4
Nominal operating
mode
Continuousoperation(100%dutycycle)
Operatingvoltage 24 V ±10%residualrippleateldbusinterface1Vss
Protection class 3 in accordance with VDE 0580
Current consumption ≤260mA
6.4 
Valve slots 4
Degree of protection IP65/67
6.4.1 
 2 x CNC(normallyclosed)
2x3/2-way
2 x DNO(normallyopen)
2x3/2-way
H
5/2-waymonostable
Z
5/2-waybistable
(onrequest)
L
5/3-waylocked
(onrequest)
M
5/3-way
pressurised
(onrequest)
N
5/3-wayexhausted
(onrequest)
Flow rate QNn Upto310lN/min
(seedatasheetforexactowratevaluesforthevariouscircuitfunctions)
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15
Technical data
Type 8653
Mediumpressure* 0...8 bar
Pilotpressure* 3...8 bar
Electr.powerbefore/
after power reduction
2x0.7W/2x0.175W 0.7W/0.175W 0.7W/0.175W
Currentbefore/after
power reduction
2x29mA/2x≤10mA 29mA/≤10mA
*)Observepilotpressurediagram!
6.4.2 
3 4 5 6 7 8


8
7
6
5
4
3
2
1
0
-1
Fig. 5: Pilot pressure diagram for pneumatic slide valve Type 6534
6.5 
  
2 x CFC 4
15
14
2
13
12
Inidleposition,port2andport4
exhausted.
2 x CFD 4
15
14
2
13
12
Inidleposition,port2andport4vented.
CFH
14
12
4 2
513
Inidleposition,pressureport1with
port2connected,port4exhausted.
CFZ(onrequest)
14 12
4 2
513
5/2-waybistablevalve;
depending on the switch position either
port 2 vented and port 4 exhausted
or
port 2 exhausted and port 4 vented.
CFL(onrequest)
14 12
42
51 3
Inidleposition,allportslocked.
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16
Technical data
Type 8653
  
CFM(onrequest)
51 3
14 12
4 2 Inidleposition,port2andport4
pressurised.
CFN(onrequest)
14 12
4 2
51 3
Inidleposition,port2andport4
de-energised.
6.6 
Type:8653AirLINEField
M12A-Coded
1. Shield
2.24V+
3.GND
4.CANH
5.CANL
3 to 8 bar
24VDC
–10 to 55 °C
IP65/67
74653IngelngenGermany
4
5
2
1 3 AssignmentofcircularplugM12,5-pole
Permissible pilot pressure range (please
observethepilotpressurediagram,“Fig.5”!)
Operatingvoltage
Permissible ambient temperature range
Degree of protection
Type number and
device designation
Fig. 6: Type label 1 (side surface of device housing)
ID:00309522 S/N000068
Type:8653 W14MP
Device markers
Serial numberOrdernumber
Type number of device Manufacturer'sID
(encrypted)
Fig. 7: Type label 2 - (front surface of device housing)
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Assembly
Type 8653
7 ASSEMBLY
WARNING

►Assembly work should be carried out by fully trained personnel only.
►Usesuitabletoolstoperformassemblywork.
TheAirLINEFieldType8653eldmoduleissuppliedasafullyassembleddevice.Ifdefectsaredis-
covered,thedevicemustbereplaced.
7.1 
ThebodywithIP65/67protectioneliminatestheneedforfurtherprotectivehousingsuchasacontrol
cabinet.
Thedevicecanbemountedonthefollowingtypesdirectlyintheprocessenvironment:
- Assembly on wall using the bracket
- Assembly on wall using the lateral fastening holes
- Assembly on standard rail using the bracket
7.2 
Device with bracket Bracket separately
Fastening holes for sideways
assembly on wall
Bracket
Fastening holes for assembly on
wall using the bracket
Lever for unlocking the
device from the bracket
Fig. 8: Assembly on wall for AirLINE Field Type 8653 eld module
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Assembly
Type 8653
7.2.1 
CAUTION

The earthing plate on the bracket has sharp edges that can cause cuts.
►Wear suitable protective gloves.

Thebracketisconnectedtothedeviceinthescopeofdelivery.Forassemblyonwallusingthebracket,the
device must be released from the bracket.
→Push back the lever for unlocking the device and at the same time pull the device upwards out of the
bracket.
Assembly
→Observechapter“Connectingthefunctionalearthforassemblyonwall”onpage22.
→Securelyattachthebracketusing4suitablescrews(e.g.M5screws)toasuitablesubstrate
(max.tighteningtorque1.5NmforM5screws).
→Slidetheguidebarsontheeldmodule(see“Fig.3”)fromthetoptothebottomintotheguideslotof
the bracket (see “Fig.4”)untilthelockingmechanismengagesaudibly.
7.2.2 
→Observechapter“Connectingthefunctionalearthforassemblyonwall”onpage22.
→Securelyattachtheeldmoduleusing2suitablescrews(e.g.M5screws)toasuitablesubstrate
(max.tighteningtorque1.5NmforM5screws).
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Assembly
Type 8653
7.3 
CAUTION

The earthing plate on the bracket has sharp edges that can cause cuts.
►Wear suitable protective gloves.
Lever for unlocking the
device from the bracket
Clamping piece Fastening screw
Fastening screws for
securing to standard rail
Fig. 9: Assembly on standard rail for AirLINE Field Type 8653 eld module

Thebracketisconnectedtothedeviceinthescopeofdelivery.Forassemblyonthestandardrail,the
device must be released from the bracket.
→Push back the lever for unlocking the device and at the same time pull the device upwards out of the
bracket.
Assembly
→Observechapter“Connectingthefunctionalearthforassemblyonstandardrail”onpage23.
→Usingaslotted-headscrewdriver,carefullyturnthefasteningscrewsonthebracketalltheway
anticlockwise.
→Position the bracket on the standard rail by tilting it upward slightly and then push it into position on the
standard rail.
→Usingaslotted-headscrewdriver,carefullyturnthefasteningscrewsonthebracketalltheway
clockwise.
The bracket is now secured to the standard rail by the clamping pieces.
→Slidetheguidebarsontheeldmodule(see“Fig.3”)fromthetoptothebottomintotheguideslotof
the bracket (see “Fig.4”)untilthelockingmechanismengagesaudibly.
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Assembly
Type 8653

→Push back the lever for unlocking the device and at the same time pull the device upwards out of the
bracket.
→Usingaslotted-headscrewdriver,carefullyturnthefasteningscrewsonthebracketalltheway
anticlockwise.
→Tilt the bracket upward slightly and remove it from the standard rail.
english