Burkert 2030 User manual

Operating Instructions
Type 2030, 2031, 2031 K, 2032, 2033, 2037
Piston-operated diaphragm valves,
Actuator sizes 40–125 mm, Diameter DN8–DN65

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modification techniques.
© Bürkert Werke GmbH & Co. KG, 2003 - 2019
Operating Instructions 1909/20_EU-EN_00893028 / Original DE

3
1 OPERATING INSTRUCTIONS............................................... 4
1.1 Denitionoftheterm“device”..................................... 4
1.2 Symbols....................................................................... 4
2 AUTHORIZED USE ............................................................... 5
3 BASIC SAFETY INSTRUCTIONS.......................................... 5
4 GENERAL INFORMATION .................................................... 7
4.1 Contactaddresses ...................................................... 7
4.2 Warranty ...................................................................... 7
4.3 InformationontheInternet.......................................... 7
5 SYSTEM DESCRIPTION ....................................................... 7
5.1 Generaldescription ..................................................... 7
5.2 Intendedapplicationarea............................................ 7
6 TECHNICAL DATA................................................................. 8
6.1 Conformity................................................................... 8
6.2 Standards .................................................................... 8
6.3 Typelabel .................................................................... 8
6.4 Labelingoftheforgedsteelvalvebody ...................... 8
6.5 Labelingofthetubevalvebody(VP)........................... 9
6.6 Operatingconditions ................................................... 9
6.7 Generaltechnicaldata............................................... 18
6.8 Flowvalues................................................................ 19
7 STRUCTURE AND FUNCTION ........................................... 21
7.1 Structure.................................................................... 21
7.2 Function..................................................................... 23
8 INSTALLATION .................................................................... 24
8.1 Installationposition2/2-wayvalve ............................ 24
8.2 InstallationpositionT-valveType2032 ..................... 25
8.3 InstallationpositionY-valveType2037 ..................... 25
8.4 Installationintothepipeline....................................... 26
8.5 Removingtheactuatoranddiaphragmfrom
 thevalvebody ........................................................... 27
8.6 Mountingtheactuatoranddiaphragmon
 thevalvebody ........................................................... 28
8.7 Connectionofthecontrolmedium............................ 29
8.8 Disassembly .............................................................. 29
9 ELECTRICAL CONNECTION .............................................. 29
10 MAINTENANCE................................................................... 30
10.1 Maintenance.............................................................. 30
10.2 Repairs ...................................................................... 32
11 MALFUNCTIONS ................................................................ 35
12 SPARE PARTS..................................................................... 35
12.1 Ordertableforsealsets ............................................ 36
12.2 Ordertablesfordiaphragm ....................................... 37
13 TRANSPORT, STORAGE, DISPOSAL................................. 38
Contents
english
Type 2030, 2031, 2031 K, 2032,
2033, 2037

4
Operating instructions
1 OPERATING INSTRUCTIONS
Theoperatinginstructionsdescribetheentirelifecycleofthedevice.
Keep these instructions in a location which is easily accessible
toeveryuserandmaketheseinstructionsavailabletoeverynew
ownerofthedevice.
The operating instructions contain important safety
information.
Failuretoobservetheseinstructionsmayresultinhazardous
situations.
▶Theoperatinginstructionsmustbereadandunderstood.
1.1 Denition of the term “device”
Intheseinstructions,theterm“device”alwaysreferstothedia-
phragmvalvesofTypes2030,2031,2031K,2032,2033and2037.
1.2 Symbols
DANGER!
Warns of an immediate danger.
▶Failuretoobservethewarningmayresultinafatalorserious
injury.
WARNING!
Warns of a potentially dangerous situation.
▶Failuretoobservethewarningmayresultinseriousinjuries
ordeath.
CAUTION!
Warns of a possible danger.
▶Failuretoobservethiswarningmayresultinamediumor
minorinjury.
NOTE!
Warns of damage to property.
Importantadditionalinformation,tipsand
recommendations.
Referstoinformationintheseoperatinginstructionsorin
otherdocumentation.
▶designatesinstructionsforriskprevention.
→designatesaprocedurewhichyoumustcarryout.
english
Type 2030, 2031, 2031 K, 2032,
2033, 2037

5
Authorized use
2 AUTHORIZED USE
Non-authorized use of the devices may be dangerous to
people, nearby equipment and the environment.
▶ThediaphragmvalvesofTypes2030,2031,2031K,2032,
2033and2037aredesignedforthecontrolofcontaminated,
ultra-pureorsterilemedia,aswellasforabrasiveoraggres-
sivemedia(alsowithhigherviscosity).
▶Thedeviceisdesignedforthecontrolledowofliquidand
gaseousmedia.
▶In potentially explosive atmospheres, only use devices that
areapprovedforthispurpose.Thesedevicesareidentiedby
aseparateExtypelabel.Beforeuse,notetheinformationon
theseparateExtypelabelandtheExadditionalinstructions
ortheseparateExoperatinginstructions.
▶Duringuseobservetheauthorizeddata,theoperatingcondi-
tionsandconditionsofusespeciedinthecontractdocu-
mentsandoperatinginstructions.
▶Protectdevicefromdamagingenvironmentalinuences
(e.g.radiation,humidity,steam,etc.).Ifanythingisunclear,
consulttherelevantsalesoce.
▶Thedevicemaybeusedonlyinconjunctionwiththird-party
devicesandcomponentsrecommendedandauthorizedby
Bürkert.
▶Correcttransportation,correctstorageandinstallationand
carefuluseandmaintenanceareessentialforreliableand
faultlessoperation.
▶Usethedeviceonlyasintended.
3 BASIC SAFETY INSTRUCTIONS
Thesesafetyinstructionsdonotmakeallowanceforany
•Contingenciesandeventswhichmayariseduringtheinstallation,
operationandmaintenanceofthedevices.
•Localsafetyregulations–theoperatorisresponsibleforobserving
theseregulations,alsowithreferencetotheinstallationpersonnel.
Risk of injury from high pressure and escaping medium.
▶Beforeworkingonthedeviceorsystem,switchothepres-
sure.Ventoremptythelines.
Danger of bursting from overpressure.
▶Observethespecicationsonthetypelabelformaximal
controlandmediumpressure.
▶Observepermittedmediumtemperature.
Risk of injury from electric shock (when electrical component
installed).
▶Beforereachingintothedeviceortheequipment,switcho
thepowersupplyandsecuretopreventreactivation!
▶Observeapplicableaccidentpreventionandsafetyregula-
tionsforelectricalequipment!
Risk of injury from moving parts in the device!
▶Donotreachintoopenings.
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Type 2030, 2031, 2031 K, 2032,
2033, 2037

6
Basic safety instructions
Danger due to loud noises.
▶Dependingontheoperatingconditions,thedevicemaygenerate
loudnoises.Moredetailedinformationonthelikelihoodofloud
noisesisavailablefromtherelevantsalesoce.
▶Wearhearingprotectionwheninthevicinityofthedevice.
Risk of burns or re from hot device surface due
to prolonged switch-on time.
▶Onlytouchthedevicewhilewearingprotectivegloves.
▶Keepthedeviceawayfromhighlyammablesubstancesand
media.
Leaking medium when the diaphragm is worn.
▶Regularlycheckreliefboreforleakingmedium.
▶Ifmediumisleakingoutofthereliefbore,changethediaphragm.
▶If the media is hazardous, protect the area surrounding the
dischargepointagainstdangers.
General hazardous situations.
To prevent injury, ensure:
▶Thatthesystemcannotbeactivatedunintentionally.
▶Onlytrainedtechniciansmayperforminstallationandmain-
tenancework.
▶Performinstallationworkandmaintenanceworkusingsuita-
bletoolsonly.
▶Donottransport,installorremoveheavydeviceswithouttheaid
ofasecondpersonandusingsuitableauxiliaryequipment.
▶Afteraninterruption,ensurethattheprocessisrestartedina
controlledmanner.Observesequence!
1.Applysupplyvoltageorpneumaticsupply.
2.Chargethedevicewithmedium.
▶Thedevicemaybeoperatedonlywheninperfectcondition
andinconsiderationoftheoperatinginstructions.
▶Observethesafetyregulationsspecictotheplantforapplica-
tionplanningandoperationofthedevice.
▶Theplant operatorisresponsibleforthe safeoperationand
handlingoftheplant.
▶Observethegeneralrulesoftechnology.
To prevent damage to property of the device, ensure:
▶Supplythemediaconnectionsonlywiththosemediawhichare
speciedasowmediainthechapterentitled“6Technicaldata”.
▶Donotmakeanychangesonthedeviceanddonotsubjectit
tomechanicalstress.
▶The exhaust air may be contaminated with lubricants in the
actuator.
english
Type 2030, 2031, 2031 K, 2032,
2033, 2037

7
General information
4 GENERAL INFORMATION
4.1 Contact addresses
Germany
BürkertFluidControlSystems
SalesCenter
Chr.-Bürkert-Str.13-17
D-74653Ingelngen
Tel.+49(0)7940-1091111
Fax+49(0)7940-1091448
E-mail:[email protected]
International
Contactaddressescanbefoundonthenalpagesoftheprinted
operatinginstructions.
AndalsoontheInternetat:www.burkert.com
4.2 Warranty
Thewarrantyisonlyvalidifthedeviceisusedasintendedinaccor-
dancewiththespeciedapplicationconditions.
4.3 Information on the Internet
TheoperatinginstructionsanddatasheetsforTypes2030,2031,
2031 K, 2032, 2033 and 2037 can be found on the Internet at:
www.burkert.com
5 SYSTEM DESCRIPTION
5.1 General description
TheTypes2030,2031,2031K,2032,2033and2037areanexter-
nallycontrolleddiaphragmvalvewithpistondriveanddiaphragm
seal.
Thevalveisself-drainingintheappropriateinstallationposition.
5.2 Intended application area
ThediaphragmvalveofType2030isdesignedforthecontrolof
contaminatedandaggressivemedia.
ThevalvesofType2031,2031K,2032,2033and2037canbeused
evenforultra-pureorsterilemediawithahigherviscosity.
Thevalvesmayonlycontrolmediawhichdonotattackthebody
andsealmaterials(seetypelabel).Informationontheresistanceof
materialstothemediaisavailablefromyourBürkertsalesoce.
english
Type 2030, 2031, 2031 K, 2032,
2033, 2037

8
Technical data
6 TECHNICAL DATA
6.1 Conformity
Type2030,2031,2031K,2032,2033and2037conformswith
theEUDirectivesaccordingtotheEUDeclarationofConformity.
6.2 Standards
Theappliedstandards,whichverifyconformitywiththeEUDirec-
tives,canbefoundontheEU-TypeExaminationCerticateand/
ortheEUDeclarationofConformity.
6.3 Type label
Type
Controlfunction
Orice(Diaphragmsize)
Bodymaterial
Identitynumber
ofthedevice
2031 A 25,0 EPDM VS
Made in Germany
00445286
W36LP
Pilot 5,5-7bar
TG44 Pmed 10bar
S/N 1060
Sealmaterial
Portconnection,
max.mediumpressure
Serialnumber Pilotpressure
Fig. 1: Position and description of the type label (example)
6.4 Labeling of the forged steel valve
body
Companylogo
XXXXXXXXXX
XX F
1.4435/316L(VS)
PN16/CWP150
XXXXXXXX/XXX
XXXXXX
XXXX
Self-drainangle
Customer-
specictext
(optional)
Connectionoriceand
pipedimensions
Batchnumber
Material
Production
number/Serial
number
Nominal
pressure
Fig. 2: Labeling of the forged steel valve body
english
Type 2030, 2031, 2031 K, 2032,
2033, 2037

9
Technical data
6.5 Labeling of the tube valve body
(VP)
1.4435
316L(VP)
XXXXXXXX
XXXXXXXXXX
PN16 / CWP150
XXXXXXXX / XXX
XXXX / XXXXXX
Material HeatCompanylogo
Nominalpressure
Connectionorice
andpipedimensions
Self-drainangle/
Customer-specictext
(optional)
Productionnumber/
Serialnumber
Fig. 3: Labeling of the tube valve body (VP)
6.6 Operating conditions
WARNING!
Risk of injury due to bursting in case of overpressure.
▶Donotexceedthemaximumpressurerangeorthepermitted
temperatures.Observespecicationsonthetypelabel.
6.6.1 Allowable temperatures
Ambient temperature for actuators:
Material Actuator size ø Temperature
PA 40-125mm -10...+60°C
PPS
40-80mm +5...+140°C
100mm,
125mm
+5...+90°C
(brieyupto+140°C)
Tab. 1: Ambient temperature for actuators
PPSactuatormustbeselectedforapplicationswithhigh
temperatures(e.g.steamsterilization).
Medium temperature for body:
Body material Temperature
Stainlesssteel -10...+150°C
PVC(seePTgraph) -10...+60°C
PVDF(seePTgraph) -10...+120°C
PP(seePTgraph) -10...+80°C
Tab. 2: Medium temperature for body
english
Type 2030, 2031, 2031 K, 2032,
2033, 2037

10
Technical data
Medium temperature for diaphragms:
Theindicatedmediumtemperaturesapplyonlytomedia
whichdonotcorrodeorswellthediaphragmmaterials.
Thebehaviorofthemediumwithrespecttothediaphragm
maybechangedbythemediumtemperature.
Thefunctionproperties,inparticulartheservicelifeofthe
diaphragm, may deteriorate if the medium temperature
increases.
Donotusethediaphragmsassteamshut-oelement.
Material Temperature Remarks
EPDM(AB) -10...+130°C Steamsterilisation
upto+140°C/60min
EPDM(AD) -10...+143°C Steamsterilisation
upto+150°C/60min
FKM(FF) 0...+130°C Nosteam/dryheat
upto+150°C/60min
PTFE(EA) -10...+130°C Steamsterilisation
upto+140°C/60min
Advanced
PTFE(EU)
-5...+143°C Steamsterilisation
upto+150°C/60min
Gylon(ER) -5...+130°C Steamsterilisation
upto+140°C/60min
Tab. 3: Medium temperature for diaphragms
6.6.2 Permitted medium pressure
Permittedmediumpressuredependingonthemediumtemper-
aturewithplasticvalvebody:
DN 15 - 65
10
8
6
4
2
20 40 60 80 100 120 140
PVC
PVDF
PP
Mediumpressure[bar]
Temperature[°C]
Fig. 4: Graph of medium pressure / Medium temperature with plastic
valve body
english
Type 2030, 2031, 2031 K, 2032,
2033, 2037