Burkert FieldConnect ME64 User manual

Operating Instructions
Type ME64
FieldConnect
I/O module 16DI

We reserve the right to make technical changes without notice.
© Bürkert Werke GmbH & Co. KG, 2020
Operating Instructions 2007/01_EU-EN_00815301 / Original DE

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Type ME64Type ME64
Contents
1 OPERATING INSTRUCTIONS ................................................................................................................5
1.1 Symbols........................................................................................................................................5
1.2 Denitionofterms........................................................................................................................5
2 INTENDED USE ......................................................................................................................................6
3 BASIC SAFETY INSTRUCTIONS ...........................................................................................................7
4 GENERAL NOTES...................................................................................................................................8
4.1 Contactaddress...........................................................................................................................8
4.2 Warranty .......................................................................................................................................8
4.3 InformationontheInternet..........................................................................................................8
5 PRODUCT DESCRIPTION......................................................................................................................9
5.1 Switchforchangingoverthevoltageinput..............................................................................10
6 TECHNICAL DATA ................................................................................................................................11
6.1 Conformity..................................................................................................................................11
6.2 Standards ...................................................................................................................................11
6.3 Operatingconditions .................................................................................................................11
6.4 Electricaldata ............................................................................................................................11
6.5 Digitalinputs ..............................................................................................................................11
6.6 Diagnostics.................................................................................................................................12
6.7 Dimensions.................................................................................................................................12
7 INSTALLATION......................................................................................................................................13
7.1 Installingthedevice ...................................................................................................................13
7.2 Openingorclosingthesidepanel ............................................................................................13
7.3 Electricallyconnectingthedevice ............................................................................................14
7.3.1 Assigning the connections .........................................................................................14
7.3.2 Supply voltage............................................................................................................15
7.3.3 Connecting the external sensors ................................................................................15
7.3.4 Termination resistor ....................................................................................................15
7.3.5 Circuit diagram ...........................................................................................................16
8 START-UP WITH AN EXTERNAL CONTROLLER ................................................................................17
9 START-UP WITH BÜRKERT COMMUNICATOR ..................................................................................18
9.1 BürkertCommunicatoruserinterface.......................................................................................18
9.2 Connectingthedevicetothe“BürkertCommunicator” ..........................................................19
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Type ME64
9.3 Basesettingsoftheinputmodule ............................................................................................19
9.3.1 Sampletimeconguration..........................................................................................19
9.3.2 Inputconguration......................................................................................................20
9.3.3 Inputlterconguration..............................................................................................20
9.3.4 Flowinputconguration .............................................................................................20
9.3.5 MFI naming................................................................................................................. 20
9.3.6 Inversion of digital inputs............................................................................................20
9.3.7 Diagnosticsconguration ...........................................................................................20
10 BÜRKERT COMMUNICATOR MENUS ................................................................................................21
10.1 Menusinthe“Inputs”congurationarea .................................................................................21
10.2 Menusinthe“Generalsettings”congurationarea ................................................................23
11 DISPLAY ELEMENTS ...........................................................................................................................26
11.1 LEDsforindicatingthechannelstatus .....................................................................................26
11.2 LEDforindicatingthedevicestatus .........................................................................................26
11.3 Diagnosticsofthedevicestatus...............................................................................................27
12 TROUBLESHOOTING...........................................................................................................................28
13 DEVICE REPLACEMENT......................................................................................................................29
14 ACCESSORIES.....................................................................................................................................30
15 PACKAGING, TRANSPORT..................................................................................................................31
16 STORAGE .............................................................................................................................................31
17 DISPOSAL ............................................................................................................................................31
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Operating instructions
Type ME64
1 OPERATING INSTRUCTIONS
The operating instructions describe the entire life cycle of the device. Keep these instructions ready to hand
at the operation site.
Importantsafetyinformation!
▶Carefully read these instructions.
▶Observe in particular the safety instructions, intended use and operating conditions.
▶Persons who work on the device must read and understand these instructions.
1.1 Symbols
Warning
Warnsofapotentialdanger.
▶Failure to observe may result in death or serious injuries.
Caution!
Warnsofapotentialdanger.
▶Failure to observe may result in slight or minor injuries.
note
Warnsofdamage.
▶Failure to observe may result in damage to the device or the system.
Indicates important additional information, tips and recommendations.
Refers to information in these operating instructions or in other documentation.
Designates instructions to avoid danger.
Designates a procedure which you must carry out.
Designates a result.
MENU Symbol for software interface texts.
1.2 Denition of terms
Thefollowingdenitionoftermsappliesintheseinstructions:
Term Meaning
Device, module I/O module Type ME64 FieldConnect
büS Bürkert system bus; a communication bus developed by Bürkert, based on
the CANopen protocol
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Intended use
Type ME64
2 INTENDED USE
TheI/OmoduleTypeME64FieldConnectcollects,convertsandcomparesphysicalmeasurementdata
fromexternalsensorsandtransfersthisdatatoexternalactuatorsorbüSparticipantsviathebüS
interface.
▶Use the device only as intended. Non-intended use of the device may be dangerous to people, nearby
equipment and the environment.
▶Use the device only in conjunction with third-party devices and components recommended or approved
by Bürkert.
▶Only operate the device when it is in perfect condition.
▶Prerequisites for safe and trouble-free operation are correct transportation, correct storage, installation,
start-up, operation and maintenance.
▶To use the device, observe the permitted data, operating conditions and conditions of use. These speci-
cationscanbefoundinthecontractdocuments,theoperatinginstructionsandonthedevice.
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Basic safety instructions
Type ME64
3 BASIC SAFETY INSTRUCTIONS
These safety instructions do not take into account any unforeseen circumstances and events which occur
during installation, operation and maintenance. The operator is responsible for observing the location-spe-
cicsafetyregulations,alsowithreferencetopersonnel.
Generalhazardoussituations.
Topreventinjuries,observethefollowing:
▶Use the device only when it is in perfect condition and in accordance with the operating instructions.
▶Do not modify the device.
▶Do not mechanically load the device.
▶Secure the device or system to prevent unintentional activation.
▶Only trained technicians may perform installation and maintenance work.
▶Install the device according to the regulations applicable in the respective country.
▶After an interruption in the power supply, ensure that the process is restarted in a controlled manner.
▶Observe the general rules of technology.
note!
Electrostaticallysensitivecomponentsandassemblies.
Thedevicecontainselectroniccomponentsthataresusceptibletotheeectsofelectrostaticdis-
charging(ESD).Componentsthatcomeintocontactwithelectrostaticallychargedpersonsorobjects
areatrisk.Intheworstcasescenario,thesecomponentsaredestroyedimmediatelyorfailafter
start-up.
▶MeettherequirementsspeciedbyEN61340-5-1tominimiseoravoidthepossibilityofdamage
caused by sudden electrostatic discharge.
▶Do not touch electronic components when the supply voltage is connected.
▶Cap all unused electrical interfaces with covers.
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General notes
Type ME64
4 GENERAL NOTES
4.1 Contact address
Germany
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653Ingelngen
Phone + 49 (0) 7940 - 10-91 111
Fax + 49 (0) 7940 - 10-91 448
E-mail:[email protected]
International
YoucanndtheinternationalcontactaddressesontheInternetat:www.burkert.com
4.2 Warranty
Apreconditionforthewarrantyisthatthedeviceisusedasintendedinconsiderationofthespeciedoper-
ating conditions.
4.3 Information on the Internet
OperatinginstructionsanddatasheetsfortheBürkertproductscanbefoundontheInternetat:
www.buerkert.de
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Product description
Type ME64
5 PRODUCT DESCRIPTION
The I/O module Type ME64 FieldConnect collects, converts and compares physical measurement data from
external sensors and transfers this data to external actuators or büS participants via the büS interface.
The module is designed for decentralised use in the process environment. It is easy to install and increases
process reliability due to integrated monitoring and diagnostic functions. It can be used to evaluate
feedbackwhenusingtheeldmoduleType8653AirLINE.
TheI/OmodulecanbeintegratedintoexistingcontrolsystemsviatheeldbusgatewayTypeME63orType
ME43andthevalveislandType8652AirLINE.
The housing with degree of protection IP65/67 eliminates the need for a further protective housing.
X1:Channel1+2
X2:Channel3+4
X3:Channel5+6
X5:Channel9+10
X6:Channel11+12
X7:Channel13+14
X8:Channel15+16
DevicestatusLED
X4:Channel7+8
ChannelstatusLEDchannel1
ChannelstatusLEDchannel2
X01(IN),X02(OUT):
A-codedconnection,24VDCand
büS/CANopen (max. 4 A)
X03(IN),X04(OUT):
L-codedconnection,24VDC(max.32A)
Underneaththecoverpanel:
Switch for changing over the supply
voltagefromconnectionX03to
connectionX01
Figure 1: View of the I/O module Type ME64 FieldConnect
Connection Channel Inputtype Selectableinputvariants
X1 1 and 2 Multi function input Digital input
Pulse counter
Frequency input
Flow input
Flow totalizer input
X2 to X4 3 to 8 Digital input
X5 9 and 10 Multi function input Digital input
Pulse counter
Frequency input
Flow input
Flow totalizer input
X6 to X8 11 to 16 Digital input
X01 (IN), X02 (OUT) 24VDCandbüS/CANopen
X03 (IN), X04 (OUT) 24VDC
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Product description
Type ME64
5.1 Switch for changing over the voltage input
Underneath the light blue side panel there is a switch for changing over the supply voltage from connection
X03 to connection X01.
Connection X03 is activated upon delivery. If the modules are only supplied by connection X01, the switch
must be changed over.
For further information, see section “7.3.2 Supply voltage” on page 15.
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Technical data
Type ME64
6 TECHNICAL DATA
6.1 Conformity
The device conforms to the EU directives as per the EU Declaration of Conformity (if applicable).
6.2 Standards
The applied standards, which are used to demonstrate conformity with the directives, are listed in the EU
typeexaminationcerticateand/ortheEUDeclarationofConformity(ifapplicable).
6.3 Operating conditions
note!
Malfunctionduetoheatandheavyfrost
▶Donotusethedeviceoutsidethespeciedambienttemperature.
Ambient temperature –20°C...+60°C
Materials Housing:Polycarbonate
Castingresin:WEVOPUR552FL,natural
Altitude upto2000mabovesealevel
6.4 Electrical data
Supply voltage 24V ±10%
Power consumption Electronicsassembly<3W
Sensorsupplyislimitedto48W(250mAperconnection).
Degree of protection IP65/67
(onlyifconnectionsarettedwithprotectivecaps)
ULdevices LimitedEnergyCircuit(LEC)accordingtoUL/IEC61010-1
LimitedPowerSource(LPS)accordingtoUL/IEC60950
SELV/PELVwithULRecognizedOvercurrentProtection,
dimensionedaccordingtoUL/IEC61010-1Table18
NEC Class 2 power source
Protection class 3accordingtoDINEN61140(VDE0140)
6.5 Digital inputs
Number of inputs 16
Connection Socket M12, 5-pole, A-coded
Max. current consumption <7mA
Voltageinput 0…30V
Suitable for 2-wire proximity
switches
Yes
Suitable for 3-wire proximity
switches
Yes
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Technical data
Type ME64
Short circuit-proof proximity switch
feed
Yes
Number of frequency inputs 4
Frequency Max. 2.5 kHz
Switching threshold VON=10…30V,
VOFF=0…5V
6.6 Diagnostics
Possibledata 3-wiresensors 2-wiresensors Mech.limitswitches
Short circuit X – –
Wirebreak –X–
6.7 Dimensions
210
65
R7
5,3
200,5
4,3
9
Langloch
7,4
18
5,3
4,3
5,8
7,4
R7,5
Figure 2: Dimensions of I/O module Type ME64 FieldConnect
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Installation
Type ME64
7 INSTALLATION
Warning
Riskofinjuryduetoimproperinstallation.
▶Only trained technicians may perform installation work.
▶Perform installation work using suitable tools only.
7.1 Installing the device
Thedevicewillbedeliveredfullyinstalled.Modicationstothedeviceareonlypermittedtobe
carried out by Bürkert.
→Installthedeviceonalevelsurfaceusing2screws(M4)and2atwashers(accordingtoDIN125).
Observe the maximum tightening torque of 1 Nm.
→Earth the device via the earthing lead. The earthing lead is located at the lower device attachment.
Caution
Malfunctionduetoelectrostaticdischarge.
Electrostatic discharge on the device may cause malfunctions.
▶Connect the device to the functional earth.
Dangerduetoelectro-magneticelds.
If the functional earth (FE) is not connected, this represents an infringement of the legal regulations of
EMC.
▶Connect the device to the functional earth.
▶If the installation surface is not grounded, use an earthing strap or FE line. Connect the earthing strap or
the FE line to the earthing lead of the device attachment.
7.2 Opening or closing the side panel
→To open or close the side panel, unfasten or fasten both screws using a cross-tip screwdriver.
NOTE
Guaranteethedegreeofprotectionwhenscrewingonthecover.
▶Ensurethatthesealiscorrectlytted.
▶Whenscrewingonthecover,observeamaximumtighteningtorqueof0.4Nm.
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Installation
Type ME64
7.3 Electrically connecting the device
note!
Prerequisiteforthefault-freefunctioningofthedeviceandtoavoidinterferenceissues:
▶Use only shielded cables with a braided or foil shield.
Ensurethedegreeofprotection.
▶Fit unused connections with protective caps.
7.3.1 Assigning the connections
ConnectionsX01(IN),X02(OUT)
Function:CAN+supplyvoltage24V
View Pin Assignment Function
4
5
21
33
5
12
4
X01 X02
1 CAN_GND Shielding
224V Supply
3 GND Supply
4 CAN_H büS communication
5CAN_L büS communication
Table 1: Connections X01, X02
ConnectionsX03(IN),X04(OUT)
Function:Supplyvoltage24V
View Pin Assignment Function
4
23
1
FE
1
32
4
FE
X03 X04
1 US(+24V) Supply
2 GND ULSupply
3 GND USSupply
4 UL(+24V) Supply
5 FE Shielding
Table 2: Connections X03, X04
ConnectionsX1-X8(IN)
Function:DigitalinputsA/B,supplyvoltage24V
View Pin Assignment Function
3
5
12
4
124V Supply
2 IN B Digital input channel B
3 GND Supply
4 IN A Digital input channel A
5 FE Shielding
Table 3: Connections X1 to X8
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Installation
Type ME64
7.3.2 Supply voltage
Supply via A-coded
connection, max. 4 A.
Switch underneath the
side panel needs to be
changed over.
Returnowispreventedby
the switch underneath the
side panel.
Thereturnowisprevented
upon delivery.
SupplyviaL-codedconnection,
max. 32 A
24V/32Asource1 24V/32Asource2
Underneath the light blue side panel there is a switch for changing over the supply voltage from connection
X03 to connection X01.
Connection X03 is activated upon delivery.
ConnectionX03istheL-coded24Vsupply(max.32A),
connectionX01istheA-coded24Vsupply(max.4A)withbüS/CANopen.
Whenbothsuppliesareconnected,theremustbenoreturnowviaconnectionX01.Thereturnowis
prevented if connection X03 is activated via the switch (delivery status).
If the modules are only supplied by connection X01, the switch must be changed over.
7.3.3 Connecting the external sensors
→See assignment of the connections X01 (IN), X02 (OUT) in section “7.3” on page 14.
7.3.4 Termination resistor
In the büS network, use a termination resistor at connection X02, if required.
Notes on planning büS networks can be found in the Guide for planning of büS networks.
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Installation
Type ME64
7.3.5 Circuit diagram
GND
DI X
24V
3 wire 2 wire Switch
ME 64
ME 63
ME 63 Passiv
4
5
2 1
3
4
23
1
1
32
4
3
5
1 2
4
3
5
1 2
43
5
1 2
4
X01
X03 X04
CAN-H
CAN-L X1 X2 X3-X8
GND
FE
24V
IN A IN A IN B
IN B
X02
555 5
1 4 2 1 1 1
3 2 4 3 3 32 3 3 4 4 4
4 1 1 2 2 2
X01
X03 X04
CAN-H
CAN-L
X3-X8X2X1
GND
FE
24V
X02
4
23
1
3
2 2
34
1 1
4
1
32
4
X03 X04
GND
FE
24V
X01 X02
4
5
1
3 3 3
5 5 5
1 1 12 2 2
4 4 4
CAN-H
CAN-L
3
2
X4 X1 X2 X3 X4-X8
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Start-up with an external controller
Type ME64
8 START-UP WITH AN EXTERNAL CONTROLLER
The I/O module Type ME64 FieldConnect can be used in büS networks or CANopen networks.
InformationonCANopencanbefoundat:
www.burkert.com →ME64 →Downloads “User Manuals” →CANopen Network conguration
In conjunction with the following Bürkert devices, the I/O module can be integrated into existing control
systems:
•Fieldbus gateway Type ME43
•Fieldbus gateway Type ME63 FieldConnect
•ValveislandType8652AirLINEwithbüSandeldbusconnection
Fieldbus
büS
PLC
FieldbusgatewayTypeME43,
eldbusgatewayTypeME63
orvalveislandType8652
Fielddevice1
(e.g. I/O module Type ME64)
Fielddevice2
(e.g.eldmodule
Type8653AirLINEField)
Fielddevice3
Figure 3: Schematic structure of a bus system with various expansion devices
TheprocessforconguringthenetworkisdescribedintheoperatinginstructionsofTypeME43or
TypeME63.
Theoperatinginstructionscanbefoundat:www.burkert.com →ME43 or ME63
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Start-up with Bürkert Communicator
Type ME64
9 START-UP WITH BÜRKERT COMMUNICATOR
The Bürkert Communicator software can be downloaded free of charge from the Bürkert website. In
addition to the software, the USB-büS interface kit, available as an accessory, is required.
The USB-büS interface kit can be ordered from Bürkert as an accessory (see Page 30).
This chapter only describes basic use of the Bürkert Communicator. Detailed information on using
theBürkertCommunicatorsoftwarecanbefoundontheBürkertwebsiteat:www.burkert.com →
8920 →Downloads “User Manuals”
9.1 Bürkert Communicator user interface
Add interface
(connect with büs stick)
Congurationareasofthedevice
Menus
Detailed views Parameter Diagnostics Maintenance
Navigation area
Device
Figure 4: Example of a user interface of the Bürkert Communicator software
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Start-up with Bürkert Communicator
Type ME64
9.2 Connecting the device to the “Bürkert
Communicator”
The Bürkert Communicator can be connected to the device via a büS network or with the büS stick.
→Install the Bürkert Communicator on the PC.
→Use the USB-büS-interface to establish the connection between the device and the PC.
Not required for the devices in a büS network.
→Start the Bürkert Communicator.
→In the menu bar, click the icon forAddinterface.
→Select büSstick or büSovernetwork.
→Finish.
The device is connected to the Bürkert Communicator and is displayed in the navigation area.
9.3 Base settings of the input module
A wizard, which guides you through the menu and the required operating steps, is available for the base
settings.
→Select 16DI in the navigation area.
Click +toopenthecongurationareas.
→Select Inputs > Parameter > Setup.
9.3.1 Sample time conguration
The shorter the sample time, the faster a signal change is detected.
The longer the sample time, the more accurate the frequency measurement.
The longer the sample time, the lower the bus load.
Figure 5: Diagram: Accuracy of the frequency measurement according to the sample time
→Enter the sample time.
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Start-up with Bürkert Communicator
Type ME64
9.3.2 Input conguration
Thefollowingtypesofinputcanbeselectedforchannels1and2aswellas9and10:
Typeofinput Function
Digital input Digital input.
Pulse counter
Counting of the incoming pulses over the entire operating period.
Thecountercanberesetto0:
Inputs > Maintenance > Resettotalizer > Pulsecounter
Frequency input Frequency measurement at input in [Hz].
Flow input Calculatedowratein[l/min].
Flow totalizer input
Countingoftheowratein[l]overtheentireoperatingperiod.
Thecountercanberesetto0:
Inputs > Maintenance > Resettotalizer > Flowtotalizer
Table 4: Conguration of multi function inputs
→Select the type of multi function input.
9.3.3 Input lter conguration
Whenselecting“Frequencyinput”,“Flowinput”or“Flowtotalizerinput”
Toreducesignaluctuations,oneinputlterwithPT1behaviourcanbeactivatedperchannel.Thelter
response time can be set from 1 to 10000 ms, but must be greater than the set sample time.
9.3.4 Flow input conguration
Whenselecting“Flowinput”or“Flowtotalizerinput”
→EntertheK-factorfortheowinputs[pulse/litre].
A2-pointcalibrationissubsequentlypossibleunder:
Inputs > Maintenance > Flowinputcalibration.
→Click Next.
9.3.5 MFI naming
If an input type other than “Digital input” is selected for the multi function inputs, names can be entered for
the channels.
9.3.6 Inversion of digital inputs
To invert the sensor signals.
9.3.7 Diagnostics conguration
Activate or deactivate wire break detection.
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