Burkert AE3360 User manual

Quickstart
English Deutsch Français
Type 3360, 3361,
AE3360, AE3361, AE33
Electromotive control valve
Elektromotorisches Regelventil
Vanne de régulation électromotorisée

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH & Co. KG, 2016 – 2022
Operating Instructions 2208/09_EU-ML_00810487 / Original DE

3
1 THE QUICKSTART .......................................................................................4
1.1 Definition of terms .....................................................................4
1.2 Symbols .......................................................................................5
2 INTENDED USE .............................................................................................6
3 BASIC SAFETY INSTRUCTIONS ..........................................................6
4 GENERAL NOTES.........................................................................................8
4.1 Contact address ........................................................................8
4.2 Warranty ...................................................................................... 8
4.3 Information on the Internet ......................................................8
5 STRUCTURE AND FUNCTION...............................................................9
5.1 Structure of the electromotive control valve .......................9
5.2 Display of the device status ..................................................10
6 TECHNICAL DATA .....................................................................................11
6.1 Conformity .................................................................................11
6.2 Standards ..................................................................................11
6.3 Approvals ..................................................................................11
6.4 Type label ..................................................................................11
6.5 Operating conditions ..............................................................12
6.6 General technical data ...........................................................15
7 INSTALLING THE VALVE .......................................................................18
7.1 Installation of devices with threaded socket connection,
flange connection or clamp connection .............................18
7.2 Installation of devices with welded connections ..............19
7.3 Turning the actuator ................................................................23
7.4 Holding device .........................................................................24
8 ELECTRICAL INSTALLATION ...............................................................24
8.1 Electrical installation with circular plug-in connector ......24
8.2 Electrical connection fieldbus gateway ..............................29
8.3 Electrical installation with cable gland (only AG2) ..........30
9 START-UP ......................................................................................................36
9.1 Before start-up .........................................................................36
9.2 Configuration options for start-up .......................................36
9.3 Base settings ..........................................................................36
9.4 Set safety position...................................................................38
9.5 Adjustment of position controller – execute X.TUNE .....39
9.6 Set standard signal for set-point position .........................41
9.7 Select physical unit for process control .............................41
9.8 Configure process values......................................................42
9.9 Scaling the process control ..................................................43
9.10 Set dead band for process control .....................................43
9.11 Set up process control and executing P.LIN, P.TUNE ....44
9.12 Set the operating state ..........................................................45
10 OPERATION ..................................................................................................46
10.1 Display elements ............................................................................. 46
10.2 Operating elements ................................................................47
11 DISPLAY OPERATION (OPTIONAL) ................................................. 48
11.1 User interface ...........................................................................48
11.2 Description of buttons ............................................................48
11.3 Display views ............................................................................49
11.4 Description of symbols...........................................................49
12 MANUAL OVERRIDE OF VALVE .........................................................51
Contents
Type 3360, 3361
English

4
The Quickstart
Type 3360, 3361
1 THE QUICKSTART
The Quickstart contains a short summary of the most important infor-
mation and instructions for use of the device. The detailed description
can be found in the operating instructions for Types 3360 and 3361.
Keep the Quickstart in an easily accessible location for every user. The
Quickstart must be available to each new owner of the device.
Important safety information!
Read the Quickstart carefully and fully. Study in particular the
chapters entitled Basic safety instructions and Intended use.
The Quickstart must be read and understood.
The operating instructions can be found on the Internet at:
country.burkert.com
1.1 Definition of terms
• Device: The term “Device” used in these instructions applies to the
types described in these instructions:
Type 3360, electromotive angle seat control valve
Type 3361, electromotive globe control valve
• Ex: The abbreviation “Ex” used in these instructions stands for
“potentially explosive”.
• The term “büS” (Bürkert system buS) used in this manual stands
for the communication buS developed by Bürkert, based on the
CANopen protocol.
12.1 Electrical override of valve .....................................................51
12.2 Actuating the valve mechanically .........................................53
13 INDUSTRIAL ETHERNET .......................................................................55
13.1 Fieldbus gateway.....................................................................55
13.2 Access to büS service interface ..........................................56
14 CANopen ........................................................................................................56
15 büS ....................................................................................................................56
16 MAINTENANCE, TROUBLESHOOTING .........................................56
16.1 Visual inspection ......................................................................56
17 CLEANING .....................................................................................................56
18 ACCESSORIES ........................................................................................... 57
18.1 Communication software .......................................................57
18.2 büS service interface ..............................................................57
19 DISASSEMBLY ............................................................................................57
20 PACKAGING, TRANSPORT, STORAGE ..........................................58
21 DISPOSAL .....................................................................................................58
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The Quickstart
Type 3360, 3361
• AG2: Actuator size 2 with a nominal force of 1.300 or 2.500 N for
seat size 3...50
AG3: Actuator size 3 with a nominal force of 7.700 or 10.000 N for
seat size 25...100
• In these instructions, the unit bar stands for relative pressure. The
absolute pressure is stated separately in bar(abs).
1.2 Symbols
DANGER!
Warns of an immediate danger.
▶Failure to observe these instructions will result in death or seri-
ous injuries.
WARNING!
Warns of a potentially hazardous situation.
▶Failure to observe these instructions may result in serious injuries
or death.
CAUTION!
Warns of a potential danger.
▶Failure to observe these instructions may result in moderate or
minor injuries.
WARNING!
Warns of damage.
Indicates important additional information, tips and
recommendations.
Refers to information in these operating instructions or in
other documentation.
▶ Designates instructions to avoid a danger.
→ Designates a procedure which you must carry out.
Designates a result.
MENU Symbol for software interface texts.
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Intended use
Type 3360, 3361
2 INTENDED USE
Improper use of the electromotive Type 3360, 3361 control
valves may be dangerous for people, nearby equipment and the
environment.
The electromotive control valve is designed to control the flow
of liquid and gaseous media.
▶Standard devices must not be used in the potentially explosive
area. They do not possess the separate “Ex” type label denoting
the approval for use in potentially explosive environments.
▶The use of alkaline cleaning agents is not permitted for cleaning the
surface of the device.
▶If the position of the valve has a bearing on safety concerns
in the event of a power failure: Only use devices that have a
SAFEPOS energy-pack (optional energy-pack).
▶When using the device, observe the authorised data, operating
conditions and deployment conditions specified in the contract
documents and in the operating instructions.
▶Protect device from harmful environmental influences!
(e.g. radiation, air humidity, fumes). For any matters requiring
clarification, contact the relevant sales department.
Use the device
▶Use only in conjunction with third-party devices and compo-
nents recommended or approved by Bürkert.
▶only when in perfect condition and always ensure proper sto-
rage, transportation, installation and operation.
▶only as intended.
3 BASIC SAFETY INSTRUCTIONS
These safety instructions do not take into account any unforeseen
circumstances or events that occur during installation, operation and
maintenance. The operator is responsible for observing the location-
specific safety regulations, also with reference to personnel.
Risk of injury from high pressure.
▶Before working on the system or device, switch off the pressure
and vent or empty the lines.
Danger of burns and risk of fire.
Following an extended duty cycle or as a result of a hot medium, the
surface of the device may become hot.
▶Only touch the device when wearing protective gloves.
▶Keep the device away from highly flammable substances and
media.
Risk of crushing by mechanically powered parts.
▶Installation work on the control cone, diaphragm and valve body
must only be performed while electrically isolated.
▶For devices with SAFEPOS energy-packs: Ensure that the SAFE-
POS energy-pack is fully discharged. Wait until the LED ring is no
longer lit and ensure that the LED status is not in “LED off” mode.
▶Do not reach into the openings of the valve body.
Risk of uncontrolled process in the event of a power failure.
For devices without the optional SAFEPOS energy-pack, the valve
will not stop in a defined position in the event of a power failure.
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Intended use
Type 3360, 3361
▶If the position of the valve has a bearing on safety concerns
in the event of a power failure: Only use devices that have a
SAFEPOS energy-pack (optional energy-pack).
▶Select a valve position that is safe in respect of the process in the
SAFEPOS menu.
Danger due to loud noises.
▶Depending on the operating conditions, the device may generate loud
noises. More detailed information on the likelihood of loud noises is
available from the relevant sales office.
▶Wear hearing protection when in the vicinity of the device.
Discharge of medium if packing gland worn.
▶Relief bore must be regularly inspected for any medium leakages.
▶If medium is leaking from the relief bore, the packing gland must be
replaced (see chapter “Maintenance”).
▶If the medium is hazardous, secure the area around the leakage to
prevent risks.
General hazardous situations.
To prevent injuries, observe the following:
▶In potentially explosive environments the device must only be
used in accordance with the specifications on the separate “Ex”
type label.
▶The additional information and safety instructions relating to
potentially explosive atmospheres enclosed with the device or
the separate operating instructions relating to potentially explo-
sive atmospheres must be heeded when using the device.
▶In potentially explosive atmospheres, only use devices with a
separate “Ex” type label for use in such atmospheres.
▶Feed only those media listed in chapter “6 Technical data” into
the medium ports.
▶Do not make any internal or external changes to the device and
do not subject it to mechanical stress.
▶Transport, install and dismantle a heavy device only with the aid of a
second person and using suitable equipment.
▶Secure the device against unintentional activation.
▶Only trained technicians perform installation and maintenance
work.
▶Note the system-specific safety regulations.
▶Following an interruption in the power supply, ensure that
the process is restarted in a controlled manner. Observe the
sequence.
1. Connect supply voltage.
2. Charge the device with medium.
▶Observe general engineering standards & rules.
▶The valves must be installed according to the regulations appli-
cable in the country of use.
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General notes
Type 3360, 3361
WARNING!
Electrostatically sensitive components/assemblies.
The device contains electronic components that are susceptible
to the effects of electrostatic discharging (ESD). Components
that come into contact with electrostatically charged persons or
objects are at risk. In the worst-case scenario, they will be dest-
royed immediately or will fail after start-up.
• Observe the requirements of EN 61340-5-1 for minimising or
avoiding the possibility of damage caused by sudden electro-
static discharge.
• Do not touch electronic components when the supply voltage is
connected.
4 GENERAL NOTES
4.1 Contact address
Germany
Bürkert Fluid Control Systems
Sales Centre
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. [phone]
Fax [phone]
Email: [email protected]
International
The contact addresses can be found on the back pages of the printed
operating instructions.
They are also available on the Internet at: country.burkert.com
4.2 Warranty
A precondition for the warranty is that the device is used as intended
in consideration of the specified operating conditions.
4.3 Information on the Internet
Operating instructions and data sheets for Types 3360, 3361 can be
found on the Internet at:
country.burkert.com
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Structure and function
Type 3360, 3361
5 STRUCTURE AND FUNCTION
The electromotive control valve consists of an electromotive linear
actuator, a control cone and a 2-way globe valve body or a 2-way
angle seat valve body.
• The flow direction is always below the valve seat.
Valve seats:
• For a globe control valve, the valve seat is screwed-in.
The seat size can easily be reduced by exchanging the screwed-in
valve seat.
• For an angle seat control valve, the valve seat is screwed in the valve
body. This means the seat size cannot be reduced.
The valve seat is always closed against the medium flow so the flow
direction must be determined such that the valve reaches the flow
under the seat.
Globe control valve
Type 3361
Angle seat control valve
Type 3360
Valve seat Valve seat
Flow direction Flow direction
Marking on the
housing
Marking on the
housing
1 2 1 2
Fig. 1: Flow direction below seat, flow direction
5.1 Structure of the electromotive
control valve
Blind cover or display
with status indicator and
bayonet catch
Actuator housing
Actuator cover
Transparent window with
position indicator
Electrical connectors
(circular plug-in con-
nector or cable gland)
Body connection (with
wrench flat)
Port connection
Angle seat valve body
Actuator base with
wrench flat Relief bore
FE Functional earth
Digits for indi-
cating the flow
direction
Digits for indi-
cating the flow
direction
Pressure component
element
Do not unscrew!
Only for devices with
process control function
Fig. 2: Structure, electromotive control valve AG2
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Structure and function
Type 3360, 3361
Blind cover or display with
status indicator and bayonet
catch
Actuator housing
Actuator cover
Transparent window with
position indicator
Body connection
(with wrench flat)
Port connection
Globe valve body
Relief bore
Actuator base FE Functional earth
Pressure compensation
element/access to the
mechanical manual
override
SAFEPOS energy-
pack (optional)
Electrical connec-
tions (circular plug-in
connector)
Only for devices
with process control
function
Digits for indi-
cating the flow
direction
Digits for indi-
cating the flow
direction
Fig. 3: Structure, electromotive control valve AG3
5.2 Display of the device status
Various LED modes may be configured to display the device’s
status and valve position (refer to main instructions for description).
Factory-set LED mode: “Valve mode + warnings”.
5.2.1 Displays in valve mode + warnings
If device status “Normal”: Continuously lit in the colour of the valve
position.
If device status is not “Normal”: Flashes alternately with the colours
for the valve position and the device status.
Valve
position
Colour
for valve
position
Colour for device status
Failure, error or fault Function check Outside the specification Maintenance required
open yellow* red orange yellow blue
in between white
closed green*
* Factory settings; colours can be swapped (refer to software description
for Type 3360-3361 at https://country.burkert.com.).
Tab. 1: Display of device status in valve mode + warnings
If several device statuses exist simultaneously, the device status with
the highest priority is displayed.
The priority is based on the severity of the deviation from standard
operation (red = failure = highest priority).
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Technical data
Type 3360, 3361
6 TECHNICAL DATA
The following product-specific information is provided
on the type label:
• Voltage [V] (tolerance ± 10%) and current type
• Seal material
• Fieldbus standard
• Flow capacity
• Actuator size
• Maximum permitted operating pressure
• Flow direction
• Temperature specifications
6.1 Conformity
The electromotive control valve Type 3360, 3361 are compliant with
the EU directives in relation to the EU Declaration of Conformity.
6.2 Standards
The applied standards as used to verify compliance with the Directives
can be found in the EU type examination certificate and/or the EU
Declaration of Conformity.
6.3 Approvals
The product is cULus listed. Refer to the next chapter for information
on use in UL environments.
6.4 Type label
Maximum permitted operating pressure, flow
direction
Seal material, flow capacity, flow characteristic
Permitted temperature range (medium)
Type, function (positioner/process controller),
Fieldbus standard
Voltage, direct current, maximum current, actuator
size (nominal force)
Serial number, manufacture
code (encrypted)
Identification number of device
For derating, please refer to the operating instructions
SS Kvs20 eq
PS 16 bar Flow 2 ---> 1
Tmed -10...+185 °C
See manual for derating
S/N:1001 W19MN
00123456
U =24 V Imax = 3 A AG2 (1300N)
3360 Position controller büS
Fig. 4: Description of the type label (example)
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Technical data
Type 3360, 3361
6.4.1 Additional type label for UL approval
(example)
Type AE33-SA
Power Supply
SELV/PELV only!
LISTED
Process control equipment
E238179
Fig. 5: Additional type label for UL approval
6.5 Operating conditions
The product-specific information on the type label must
be heeded when operating the device.
WARNING!
Loss of function if operated below or above permitted tempe-
rature range.
▶Never expose the device to direct sunlight in outdoor areas.
▶Do not operate above or below the permitted ambient tempera-
ture range.
WARNING!
Reduced sealing function if operating pressure too high.
Because the valve seat is closed against the medium flow, an
excessive operating pressure may cause the valve seat to not
close tightly.
▶The operating pressure must not exceed the maximum value
specified on the type label.
Maximum permitted operating pressure: see type label
Media: neutral gases and steam.
Liquid media: Water, alcohol, oil, fuel, hydraulic
fluid, salt solution, caustic soda, organic solvent.
Degree of protection: (verified by Bürkert/not evaluated by UL)
IP65 in accordance with IEC 529, EN 60529,
(IP67 on demand).
NEMA 250 4x (not guaranteed if installation
position: actuator facing downwards).
Flow direction: indicated on the type label with an arrow and the
digits 1 and 2. The 1 and 2 are also on then valve
body for identification.
The flow direction is below the seat with flow from
port 2 to port 1.
Altitude: Up to 2.000 m above sea level
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Technical data
Type 3360, 3361
6.5.1 Permitted temperature ranges
Minimum temperatures
Environment: -25 °C
Medium: -10 °C (-40 °C on request)
Maximum temperatures
Environment: depends on the medium temperature, see subse-
quent temperature diagram.
Medium: depends on the ambient temperature, see subse-
quent temperature diagram
For devices with PTFE valve seat seal
max. +130 °C.
For devices with a valve seat seal with stainless
steel or PEEK
max. +230 °C.
Temperature diagram
The maximum permitted temperature for the environment and medium
are dependent on one another. The permitted maximum temperatures
must be determined using the temperature diagram.
The values are calculated under the following maximum operating
conditions:
AG2: Nominal diameter DN32 at 100% duty cycle with 16 bar ope-
rating pressure.
AG3: Nominal diameter DN65 at 100% duty cycle with 25 bar ope-
rating pressure.
Individual reviews may be performed under different operating condi-
tions. For this, please contact your Bürkert branch office.
0 20 60 100 140 18040 80 120 160
Medium temperature [°C]
70
60
65
44
55 65
34
55
50
40
30
20
10
0
Ambient temperature [°C]
220 230200
1
2
3
Fig. 6: Temperature diagram AG2
No. Description
1Device without module
2Devices with display module
3Devices with SAFEPOS energy-pack* or fieldbus gateway,
with or without display module
* The service life of the SAFEPOS energy-pack is dependent on the
medium temperature and ambient temperature (see chapter “Electrical
data”).
Tab. 2: Description of temperature diagram AG2
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Technical data
Type 3360, 3361
0 20 60 100 140 18040 80 120 160
Medium temperature [°C]
70
65
60
55
50
45
55 70 130
40
35
Ambient temperature [°C]
220 230200
1
2
44
3
4
Fig. 7: Temperature diagram AG3
No. Description
1Device without module
2Devices with SAFEPOS energy-pack*
3Devices with display module with/without SAFEPOS
energy-pack*
4Devices with fieldbus gateway with/without display module
with/without SAFEPOS energy-pack*
* The service life of the SAFEPOS energy-pack is dependent on the
medium temperature and ambient temperature (see chapter “Electrical
data”).
Tab. 3: Description of temperature diagram AG3
Derating pressure and temperature range
Usage limits of the valve (derating operating pressure)
Temperature Operating pressure
-10...+50 °C 25 bar
100 °C 24.5 bar
150 °C 22.4 bar
200 °C 20.3 bar
230 °C 19 bar
Tab. 4: Derating the operating pressure as per DIN EN 12516-1/PN25
Temperature Operating pressure
-29...+38 °C 19 bar
50 °C 18.4 bar
100 °C 16.2 bar
150 °C 14.8 bar
200 °C 13.7 bar
230 °C 12.7 bar
Tab. 5: Derating the operating pressure as per ASME B16.5/
ASME B16.34 Cl.150
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Technical data
Type 3360, 3361
Temperature Operating pressure
-10...+50 °C 14 bar
100 °C 14 bar
150 °C 13.4 bar
200 °C 12.4 bar
230 °C 11.7 bar
Tab. 6: Derating the operating pressure as per JIS B 2220 10K
6.6 General technical data
Materials
Actuator base: PPS (AG2)/1.4308 (AG3)
Actuator housing: Aluminium EN AW 6063 powder-coated
Inspection view: PC
Actuator cover: PPS (AG2)/PC (AG3)
Valve body: 316L
Body connection: AG2: 316L/1.4401
AG3: 1.4401/1.4404/1.4435/CF3M
Spindle: 1.4401/1.4404
Spindle guide: 1.4401/1.4404/316L with carbon-filled
PTFE
Packing gland: PTFE V-rings with spring compensation
(carbon-filled PTFE)
Seal material
Actuator housing
sealing element:
EPDM
Valve seat seal: see type label
Fluidic connection, connection types
Threaded socket
connection
G ½...G 4 (NPT, RC on request)
Welded connection according to EN ISO 1127 (ISO 4200), DIN
11850 Series 2
Clamp connection according to ISO 2852, DIN 32676, ASME
BPE, BS 4825
Additionally for Type 3321 globe valves
Flange connection according to DIN 2634, ANSI B16.5 class
150, JIS 10 K
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Technical data
Type 3360, 3361
Other fluidic connections on request
Electrical con-
nection:
with connection terminal (only AG2) or cir-
cular plugs
Installation position: any, preferably actuator face up
Sound pressure
level:
< 70 dB (A), may be higher depending on
the operating conditions.
Cv value: see type label or operating instructions
6.6.1 Electrical data
DANGER!
Electrical shock.
Protection class III is only guaranteed when using an SELV or
PELV power supply unit.
Protection class: 3 according to DIN EN 61140 (VDE 0140)
Electrical connections
Devices with
Position controller function: Terminal strip with cable gland, 2 x
M20 (only AG2) or
2 circular plug-in connectors M12,
5-pin and 8-pin
Devices with
process control function: Terminal strip with cable gland, 3 x
M20 (only AG2) or
circular plug-in connectors 2 x,
5-pin and 1 x M12, 8-pin
WARNING!
Consider voltage drop on power supply cable.
Example: with an operating current of 3 A and a cable cross-section
of 0.34 mm2, a copper cable can be a maximum of 8 metres long.
Operating voltage: 24 V ± 10%
max. Residual ripple 10%
Operating current [A]*:
Typical (without charging
current SAFEPOS
energy-pack)
Maximum (to design the
power supply)
AG2 2 A 3 A
AG3 3.5 A 5 A
The operating current can be reduced if necessary:
1. Reduce the control speed X.TIME.
2. Devices with SAFEPOS energy-pack: Set “Control if
ready” function. Also refer to operating instructions.
Standby consumption (electronics assembly without actuator) [W]*:
1...5 (depending on the level of disassembly)
Supply voltage
transmitter : 24 V ± 10%, only for devices with process
control function.
Supply current
transmitter : max. 150 mA, only for devices with process
control function.
* All values relate to a supply voltage of 24 V at an ambient and
medium temperature of 25 °C.
Warning! At minimum ambient and medium temperature, the operating
current can be up to 5 A (AG2) or on request (AG3) (incl. 1 A charging
current of the optional SAFEPOS energy-pack).
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Technical data
Type 3360, 3361
Energy storage SAFEPOS energy-pack
Charging time: maximum 100 seconds (dependent on operating
conditions)
Service life: up to 15 years (depending on operating conditions).
The service life of 5 years was calculated based on the following
conditions:
Ambient temperature 30 °C (AG2)/65 °C (AG3)
Medium temperature 165 °C
duty cycle 100% operating pressure
5 bar
DN DN32 (AG2)/DN65 (AG3)
Analogue inputs: (galvanically isolated from supply voltage and
analogue output)
Input data for set-point value signal
0/4...20 mA: Input resistance < 70 Ω
Solution 12-bit
0...5/10 V: Input resistance 22 kΩ
Solution 12-bit, resolution on
0...10 V
Input data for actual value signal (optional)
4...20 mA: Input resistance < 70Ω
Solution 12-bit
Frequency: Measuring range up to 1,000 Hz
Input resistance > 30 kΩ
Solution 0.1% of measured value
Input signal > 300 mVss
Signal form Sine wave, square
wave, triangle wave
Pt 100: Measuring range -20...+220 °C
Solution 0.01 °C
Measuring current 1 mA
Analogue output (optional)
Max. Current: 10 mA (for voltage output 0...5/10 V)
Load: 0...800 Ω (for current output 0/4...20 mA)
Digital outputs (optional)
24 V PNP, current
limit:
100 mA
Digital inputs: NPN, 0...5 V = log “0”, 10...30 V = log “1” inverted
input correspondingly inverted (input current < 6 mA)
Communication interface with PC: Connection to PC using
USB-büS-Interface set
Communication software for PC: “Bürkert Communicator”
The digital input, digital outputs and analogue output are not
electrically isolated from the operating voltage. They relate to
the GND potential of the operating voltage.
Current limit: output voltage is reduced in the event of overload.
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Installing the valve
Type 3360, 3361
7 INSTALLING THE VALVE
WARNING!
Risk of injury due to improper installation.
▶Installation may be carried out by trained technicians only with
the appropriate tools.
▶Secure the system against unintentional activation.
▶After installation, ensure that the process is restarted in a cont-
rolled manner. Observe the sequence!
1. Connect supply voltage.
2. Charge the device with medium.
CAUTION!
Risk of injury due to heavy device.
During transportation or installation work, the device may fall down
and cause injuries.
▶Transport, install and remove heavy device with the aid of a
second person only.
▶Use suitable tools.
WARNING!
Damage to valve body, valve seat seal or diaphragm.
▶To avoid damage, the device must be in MANUAL operating
state during installation.
Devices in their factory default state already have their operating
state set to MANUAL.
7.1 Installation of devices with
threaded socket connection, flange
connection or clamp connection
7.1.1 Required work steps
1. If not already preset, set MANUAL operating state.
2. If device is already electrically connected, shut off supply voltage.
Wait until LED illuminated ring goes out.
3. Install device in the pipeline.
4. Electrical connection of the device.
5. Set AUTOMATIC operating state.
7.1.2 Install device in the pipeline
Preconditions: MANUAL operating state, supply voltage switched
off.
Preparation for installation:
1. Clear impurities from pipelines (seal material, metal chips, etc.).
2. Install filter: Required for devices with approval as per EN 161.
According to EN 161 “Automatic shut-off valves for gas burners and
gas appliances”, a dirt trap, which prevents the penetration of a 1
mm test pin, must be installed upstream of the valve in the pipeline.
3. Consider installation conditions.
WARNING!
The following must be heeded when installing the device in
the system.
The device and relief bore must be accessible for inspections and
maintenance work.
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Installing the valve
Type 3360, 3361
Installation position: Arbitrary, ideally with actuator facing upwards.
Pipelines: Ensure that pipelines are in alignment.
Flow direction: indicated on the type label with an arrow and the
digits 1 and 2. The 1 and 2 are also on then valve body for identifi-
cation. The flow direction is below the seat with flow from port 2 to
port 1.
Installation:
DANGER!
Risk of injury from high pressure.
▶Before working on the system, switch off the pressure and vent
or empty the lines.
WARNING!
Risk of crushing by mechanically powered parts.
▶Do not reach into the openings of the valve body.
→Connect valve body to pipeline.
Ensure that there is no voltage present and minimal vibration
during installation.
Holding device
To protect the valve actuator from damage resulting from
forces and vibrations, a holding device is recommended. This
is available as an accessory. See operating instructions on
the website country.burkert.com.
Next steps:
Electrical connection, set AUTOMATIC operating state.
7.2 Installation of devices with welded
connections
WARNING!
Damage to valve body or valve seat seal.
▶To avoid damage, the valve should only be mounted in the ope-
ned valve position and in the MANUAL operating state.
Devices in their factory default state already have their operating
state set to MANUAL.
The electronics assembly in the actuator will be damaged by
the effects of heat.
• The actuator must be removed before the valve body is welded in.
7.2.1 Required work steps
1. If not already preset, set MANUAL operating state.
2. If the valve is in the closed position, switch the valve to the open
position. Chapter “12” on page 51.
3. If device is already electrically connected, shut off supply voltage.
Wait until LED illuminated ring goes out.
4. Remove the actuator from the valve body.
5. Weld the valve body into the pipeline.
6. Install the actuator on the valve body.
7. Electrical connection of the device.
8. Perform the X.TUNE function
9. Set AUTOMATIC operating state.
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Installing the valve
Type 3360, 3361
7.2.2 Removing actuator from the valve
body
Preconditions: MANUAL operating state, valve position at least 1/3
open, supply voltage switched off.
WARNING!
Risk of injury due to electric shock.
Risk of crushing by mechanically powered parts.
▶Switch off the supply voltage.
▶For devices with SAFEPOS energy-packs: Wait until LED illumi-
nated ring goes out.
WARNING!
Damage to valve body or valve seat seal.
To avoid damage, the valve must be open when the actuator is
disassembled.
→Clamp valve body into a holding device.
→Place on the body connection with a suitable open-end wrench.
Do not use any tools for unscrewing, which could damage
the body connection.
→Unscrew actuator from the valve body.
Mechanical position
indicator
Valve position
open
closed
The valve must not be
closed when the actuator
is unscrewed.
Actuator
Body
connection
Valve body
Fig. 8: Installation of electromotive actuator (example angle seat control
valve)
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