Burkert 6104 User manual

Operating Instructions
Bedienungsanleitung
Instructions de Service

Example/Beispiel/Exemple
Type 6104
Device with II 2G Ex i-approval
Geräte mit II 2G Ex i-Zulassung
Appareils avec mode de protection II 2G Ex i

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous resérve de modification techniques.
© 2002 - 2007 Bürkert Werke GmbH & Co. KG
Operating Instructions 0711/11_EU-ML_00804545
 
PTB Ex-95.D.2159 PTB 01 ATEX 2173
EEx ia IIC T6 II 2 G Ex ia IIC T5 or T6
CE CE0102

Depuis le 01. 07. 2003 la nouvelle directive CE 94/9/CE (ATEX 100a) est appliquée.
Le présent produit Bürkert correspond aux exigences de cette directive. Comparé à
l‘homologation existante jusqu‘à maintenant, seul le marquage a changé, les appareils
sont techniquement identiques.
Les identification se
différencient comme suit:

Seit dem 01. 07. 2003 wird die neue EG-Richtlinie 94/9/EG (ATEX 100a) angewen-
det. Das vorliegende Bürkert-Produkt entspricht den Anforderungen dieser Richtlinie.
Im Vergleich zur bisherigen Zulassung hat sich nur die Kennzeichnung geändert, tech-
nisch sind die Geräte identisch.
Die Kennzeichnungen
unterscheiden sich wie folgt:

Since 01.07.2003, the new EC Guideline 94/9/EC (ATEX 100a) is being applied.
The present Bürkert product complies with the requirements of this Guideline. Com-
pared with the previous approval, only the marking has changed; the devices are
technically identical.
The markings will change
as follows:
GB
D
F
 
PTB Ex-95.D.2159 PTB 01 ATEX 2173
EEx ia IIC T6 II 2 G Ex ia IIC T5 oder T6
CE CE0102
 
PTB Ex-95.D.2159 PTB 01 ATEX 2173
EEx ia IIC T6 II 2 G Ex ia IIC T5 ou T6
CE CE0102

01 ATEX 2173 - 3
english
Devices with II 2G Ex i approval
PTB 01 ATEX 2173
 
 
 










4 - 01 ATEX 2173
english

We hereby declare that the products with the designation
Type 6104
satisfy the requirements which are specified in the Council Directives to approximate
the laws of the member states:




The following standards were used to assess the products concerning complaince
with the :
EN 50178 Electronic equipment for use in power installations
EN 60730-1 Automatic electrical controls for household and similar use -
Part 1: General requirements
EN 60664-1 IInsulation coordination for equipment within low-voltage systems -
Part 1: Principles, requirements and tests
EN 60204-1 Safety of machinery – Electrical equipment of machines
Part 1: General requirements
EN 60529 Degrees of protection provided by enclosures (IP code).
:
DIN VDE 0580 Electromagnetic devices and components -
General specifications.





01 ATEX 2173 - 5
english
The following standards were used to assess the products concerning the
 (89/336/EEC):
EN 61000-3-2 Electromagnetic compatibility (EMC)
Part 3-2: Limits - Limits for harmonic current emissions
(equipment input current <= 16 A per phase)
EN 61000-3-3 Electromagnetic compatibility (EMC)
Part 3-3: Limits - Limitation of voltage changes, voltage fluctua-
tions and flicker in public low-voltage supply systems, for equip-
ment with rated current <=16 A per phase and not subject to
conditional connection.
EN 61000-6-2 Electromagnetic compatibility (EMC)
Part 6-2: Generic standards - Immunity for industrial environments
EN 61000-6-4 Electromagnetic compatibility (EMC)
Part 6-4: Generic standards - Emission standard for industrial
environments.
For the assessment of the products according to the 
one or several of the following standards were used. The used standards are listed
in the EC Type Examination Certificate.
EN 60079-0 Electrical apparatus for explosive gas atmospheres
Part 0: General requirements
EN 60079-1 Electrical apparatus for explosive gas atmospheres
Part 1: Flameproof enclosures „d“
EN 60079-7 Explosive atmospheres
Part 7: Equipment protection by increased safety „e“
EN 60079-11 Explosive atmospheres
Part 11: Equipment protection by intrinsic safety „i“
EN 60079-15 Electrical apparatus for explosive gas atmospheres
Part 15: Construction,test and marking of type of protection „n“
electrical apparatus
EN 60079-18 Electrical apparatus for explosive gas atmospheres
Part 18: Construction, test and marking of type of protection
encapsulation „m“ electrical apparatus
EN 61241-0 Electrical apparatus for use in the presence of combustible dust
Part 0: General requirements
EN 61241-1 Electrical apparatus for use in the presence of combustible dust
Part 1: Protection by enclosures „tD“.

6 - 01 ATEX 2173
english
The following standards were also used to assess

EN 13463-1 Non-electrical equipment for potentially explosive atmospheres
Part 1: Basic method and requirements
EN 13617-1 Petrol filling stations
Part 1: Safety requirements for construction and performance of
metering pumps, dispensers and remote pumping units.
The production of electrical equipment, for which an EC-type examination certificate
is available, is monitored by;



Such units are labeled with CE0102.
The EC-type examination certificate comes with the operations manual, where the
number can also be found. As a general rule, the standards found in the EC-type
examination certificate are valid.
The following standards have been used to assess the products with respect to

EN 60730-1 Automatic electrical controls for household and similar use
Part 1: General requirements
EN 60730-2-8 Automatic electrical controls for household and similar use
Part 2-8: Particular requirements for electrically operated water
valves, including mechanical requirements.
The products have been subjected to the following 

Modules A Internal production control.
The Pressure Equipment Directive for products with a nominal voltage < 50V is
applied to the CE mark only for equipment which has a nominal width > 25 mm
and controls gases belonging to Group 1 or vapour or controls gases belonging to
Group 2 and the product is within the range > 1,500 and < 3,500 for the calcula-
tion nominal pressure x nominal width > 1,500 and < 3,500.

01 ATEX 2173 - 7
english
The products with a nominal voltage >= 50V with respect to Pressure Equipment
Directive (97/23/EC) are assessed in Article 1 Paragraph 3.6 of this directive, ac-
cording to which the equipment is measured by the Low Voltage Directive and
therefore does not drop below the scope of the Pressure Equipment Directive.
The manufacturer is responsible for this declaration which was prepared on
29. 10. 2007 by the
for
 
 
 
 

8 - 01 ATEX 2173
english

Please observe the notes in these operating instructions as well as the
conditions of use and permitted data specified on the data sheet of the de-
vice in use, in order that the device will function perfectly and have a long
service life.
On non-observance of these notes and unauthorized interference with the
device, we will refuse all liability and the guarantee on device and acces-
sories will become void!
The device serves exclusively as a solenoid valve for the media stated in
the data sheet and for use in Explosion Group II, Category 2 G and
Temperature Class T4, T5 or T6 (see data on the -approval plate).
The type of protection used is inherent safety Ex i for coils with circular
connectors, rectangular connectors with and without protective collars as
well as connection via single impressed wires.
Any other use or use exceeding the specific scope is considered to be
non-intended use. Bürkert will not be liable for any damage resulting there-
from. The risk will be borne by the user.
•
•
•
•

01 ATEX 2173 - 9
english
Before interfering with the system, always switch off the voltage!•
Warning!
0 bar, psi, kPa

Keep to generally recognized technical safety rules in planning the use of
and operating the device.
Take suitable precautions to prevent inadvertent operation or damage by
unauthorized action.
The valve may not be disassembled!
Note that in systems under pressure, piping and valves may not be
loosened.
•
•
•
•

10 - 01 ATEX 2173
english


The solenoids Type G1 642735 are suitable for individual and block assembly
(see „Electrical data“).
2. Operating temperature range
Observe the operating temperature range for each type given in „Electrical data“!

01 ATEX 2173 - 11
english


 


Example
PTB certification No.
Warning!
PTB 01 ATEX 2173
IEC Ex PTB 06.0101
II 2 G Ex ia IIC T6
S/N XXXXX
Made in Germany
CE0102
XXXXXXX W2YLT
Ex ia IIC T6 6104
P, U, I see manual
IEC Ex certification No.
PTB
01
ATEX 2173
IEC Ex PTB 06.0101
II 2 G Ex ia IIC T6
S/N XXXXX
Made in Germany
CE0102
XXXXXXX
W2YLT
Ex ia IIC T6 6104
P, U, I see manual
Ex designation
Voltage (±10 %) - power rating
(see manual)
Ident. no / date of production
Serial no. of the coil /CE designation
Ex designation
Mode of protection/temperature code

12 - 01 ATEX 2173
english

Coils suitable for individual and block assembly.
Coil dimensions
Approval code:
PD87 Ex ia IIC T6, assembly as individual device
PD91 Ex ia IIC T6, in block assembly
PE33 Ex ia IIC T5, assembly as individual device
PE34 Ex ia IIC T5, in block assembly
PE89 Ex ia IIC T4, in block assembly
Electrical connection:
JC09 Impressed single wires 0.2 mm2 (AWG 24)
JF79 Circular connector M8
JF80 Rectangular connector 2-pole
JF82 Rectangular connector 2-pole without protective collar
Overview table for use in temperature class T6
nOTE The max. permissible power consumption depends on the max.
ambient temperature, the temperature class and the type of
assembly. These values can be taken from the above table.
   
18 10 22 10
Temp.
class
Max.permissible
ambient temp.
range [°C]
Assembly
Max. permissible
power consump-
tion [W]
Ignition
protection
type
Gas-
group
T6
-40 to +45 Block
assembly
0,4
Ex ia IIC
-40 to +40 0,5
-40 to +55
Indi-
vidual
0,4
-40 to +50 0,5
-40 to +45 0,7
-40 to +40 0,8

01 ATEX 2173 - 13
english
Overview table for use in temperature class T5
Data on safety engineering
Coil Type G1 642735 in ignition protection type intrinsically safe Ex ia IIC, for con-
nection only to certified intrinsically safe circuits with the following max. values:
Explosion group: IIC
Category: ia
Temperature class: T4 / T5 / T6
Max. permissible input voltage (Ui): 35 V
Max. permissible input current (Ii): 0,9 A
Max. permissible input power (Pi): see tables
The maximum permissible voltages and the associated maximum permissible short-
circuit currents for the corresponding gas group may be taken from Table A1 in the
standard DIN EN 50020, Edition 1994.
Temp.
class
Max. permissible
ambient temp.
range [°C]
Assembly Max. permissible
power
consumption [W]
Ignition
protection
type
Gas-
group
T5
-40 to +60
Block
assembly
0,4
Ex ia IIC
-40 to +55 0,5
-40 to +50 0,6
-40 to +45 0,7
-40 to +40 0,8
-40 to +70
Individual
0,4
-40 to +65 0,5
-40 to +60 0,7
-40 to +55 0,8
-40 to +50 1
-40 to +45 1,1
Overview table for use in temperature class T4
Temp.
class
Max. permissible
ambient temp.
range [°C]]
Assembly Max. permissible
power
consumption [W]
Ignition
protection
type
Gas-
group
T4 -40 to +60 Block
assembly 0,9 Ex ia IIC

14 - 01 ATEX 2173
english
Data on technical function
Coils of Type G1 642 735 are available in 2 versions:
1) Version for use with supply modules 300 Ω (300 Ω barrier).
2) High resistance version for use with other approved supply modules (e.g. 8-fold
remote I/O from Company Stahl).
The maximum voltage and current values are determined by the permissible electri-
cal equipment.
Permissible ambient temperature range
The maximum permissible ambient temperature depends on the input power, tem-
perature class and the type of assembly. The relevant values should be taken from
the above tables.
At least IP 20 to EN 60529 (DIN VDE 0470 Part 1).
Type of protection
Version Resistor
R20 [Ω]
Min. terminal
voltage [V]
Min. current
[mA]
Distinction
code
Versionor use with
300 Ω supply
module
320 9,3 29 01
High resistance
version 510 11,7 23 02
Version for type
8650 125 6,1 49 03
As an example, some pairs of values for the ignition protection type Ex ia are given
for the gas group IIC.
Coil Type G1 642 735 in ignition protection type intrinsically safe 
Voltage value [V] = Ui 15 18 20 22 25 28 30 35
Current value [A] = li 0.9 0.44 0.309 0.224 0.158 0.12 0.101 0.073

01 ATEX 2173 - 15
english
flow direction
Clean piping
Any orientation of installation
preffered direction
Attach filter upstream

Assembly
Coils of Type G1 642 735 are suitable for individual and block assembly, depen-
ding on the input power, temperature class and ambient temperature.

16 - 01 ATEX 2173
english
Fluidic connection
Assembly/Disassembly
The device may not be disassembled!
Types of connection
Rectangular plug
connector without
protective collar
Rectangular plug
connector
2 individual wires
Circular plug
connector
0 bar, psi, kpa
Warning!

01 ATEX 2173 - 17
english
Pressure→
Polarity
For proper functioning, the
corresponding connection is marked
on the plug flag with „+“.
→
bar, psi, kPa
Piping→
In case of malfunction, check:
Spannung
→

The coils are maintenance free when operated under the conditions described
in these operating instructions.
As a general rule, have repairs made by the manufacturer!
The valve may not be opened during repair or maintenance work on the
installation!

Warning!

18 - 01 ATEX 2173
english

01 ATEX 2173 - 19
deutsch
Geräte mit II 2G Ex i-Zulassung
PTB 01 ATEX 2173











 

20 - 01 ATEX 2173
deutsch

Hiermit erklären wir, dass die Erzeugnisse mit der Bezeichnung
Typ 6104
den Anforderungen entsprechen, die in den Richtlinien des Rates zur Angleichung
der Rechtsvorschriften der Mitgliedstaaten festgelegt sind:





Zur Beurteilung der Erzeugnisse hinsichtlich Einhaltung der 
 wurden folgende Normen herangezogen:
EN 50178 Ausrüstung von Starkstromanlagen mit elektronischen Betriebsmitteln
EN 60730-1 Automatische elektrische Regel- und Steuergeräte für den Hausge-
brauch und ähnliche Anwendungen
– Teil 1: Allgemeine Anforderungen
EN 60664-1 Isolationskoordination für elektrische Betriebsmittel in
Niederspannungsanlagen
– Teil 1: Grundsätze, Anforderungen und Prüfungen
EN 60204-1 Sicherheit von Maschinen - Elektrische Ausrüstung von Maschinen
– Teil 1: Allgemeine Anforderungen
EN 60529 Schutzarten durch Gehäuse (IP-Code).
zusätzlich für Magnetventile:
DIN VDE 0580 Elektromagnetische Geräte und Komponenten - Allgemeine
Bestimmungen.
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