Burkert 8026 User manual

Operating Instructions
Bedienungsanleitung
Manuel d‘utilisation
Type 8026 - 8036 - 8076
Flowmeters and Flow transmitters
Durchfluss-Messgerät oder Durchfluss-Transmitter
Débitrmètres et transmetteurs de débit

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modification technique.
© 2009-2012 Bürkert SAS
Operating Instructions 1207/01_EU-ML_00561367_Original_FR

1
Type 8026- 8036- 8076
1. ABOUT THIS MANUAL .....................................................................................................................................................................4
1.1. Symbols used ..........................................................................................................................................................................4
1.2. Definition of the word "device" .......................................................................................................................................4
2. INTENDED USE ....................................................................................................................................................................................5
3. BASIC SAFETY INFORMATION ....................................................................................................................................................6
4. GENERAL INFORMATION ................................................................................................................................................................8
4.1. Manufacturer's address and international contacts ............................................................................................8
4.2. Warranty conditions ..............................................................................................................................................................8
4.3. Information on the Internet ...............................................................................................................................................8
5. DESCRIPTION .......................................................................................................................................................................................9
5.1. Area of application ................................................................................................................................................................9
5.2. General description ..............................................................................................................................................................9
5.2.1. Construction of the 8026 ........................................................................................................................ 9
5.2.2. Construction of the 8036 ......................................................................................................................10
5.2.3. Construction of the 8076 ......................................................................................................................10
5.3. Description of the name plate .....................................................................................................................................11
5.4. Available versions of type 8026 ..................................................................................................................................12
5.5. Available versions of the electronic module SE36 ...........................................................................................13
6. TECHNICAL DATA .............................................................................................................................................................................14
6.1. Conditions of use ................................................................................................................................................................14
6.2. Conformity to standards and directives .................................................................................................................14
6.2.1. Conformities common to the 8026 and the SE36 ..........................................................................14
6.2.2. Conformity to the pressure directive of flowmeters 8026 and fittings S030 and S070 ........14
6.3. General technical data .....................................................................................................................................................15
6.3.1. Mechanical data .......................................................................................................................................15
6.3.2. General data .............................................................................................................................................18
6.3.3. Electrical data ...........................................................................................................................................19
7. ASSEMBLY ...........................................................................................................................................................................................21
7.1. Safety instructions .............................................................................................................................................................21
7.2. Unscrewing the cover .......................................................................................................................................................21
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7.3. Mounting the cover ............................................................................................................................................................22
7.4. Mounting the display module .......................................................................................................................................22
7.5. Dismounting the display module ...............................................................................................................................23
8. INSTALLATION AND WIRING ......................................................................................................................................................24
8.1. Safety instructions .............................................................................................................................................................24
8.2. Installation onto the pipe ................................................................................................................................................24
8.2.1. Recommendations on installing an 8026 or an 8036 on a pipe ..................................................25
8.2.2. Recommendations on installing an 8076 on a pipe ........................................................................26
8.3. Wiring .........................................................................................................................................................................................27
8.3.1. Electrical connections ............................................................................................................................27
8.3.2. Assembling the male or female connector (accessories: .............................................................27
8.3.3. Equipotentiality of the installation ........................................................................................................28
8.3.4. Wiring a version with a single M12 fixed connector and an NPN transistor output and
a current output .......................................................................................................................................29
8.3.5. Wiring a version with a single M12 fixed connector and two transistor outputs and
one current output ...................................................................................................................................30
8.3.6. Wiring a version with two M12 fixed connectors and two transistor outputs and two
current outputs .........................................................................................................................................32
9. ADJUSTMENT AND COMMISSIONING .................................................................................................................................35
9.1. Safety instructions .............................................................................................................................................................35
9.2. When switching on the device .....................................................................................................................................35
9.3. Operating levels ...................................................................................................................................................................36
9.4. Using the navigation button ..........................................................................................................................................37
9.5. Using the dynamic functions ........................................................................................................................................38
9.6. Example for the input of a numerical value .........................................................................................................39
9.7. Example for browsing in a menu ...............................................................................................................................39
9.8. Description of icons and LEDs ....................................................................................................................................40
9.9. Process level .........................................................................................................................................................................41
9.10. Accessing the Configuration level .............................................................................................................................42
9.11. Structure of the Configuration menus ....................................................................................................................43
9.12. Parameters Menu ................................................................................................................................................................46
9.12.1. Transferring data from one device to another ...................................................................................46
9.12.2. Modifying the PARAM menu access code ........................................................................................48
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9.12.3. Restoring the default parameters of the Process level and the outputs ....................................48
9.12.4. Setting the data displayed on lines 1 and 2 of the display module .............................................48
9.12.5. Choosing the units for the totalizers displayed in Process level ..................................................50
9.12.6. Displaying the lowest and highest values measured ......................................................................50
9.12.7. Setting the parameters for the reading comfort level of the data displayed ..............................51
9.12.8. Defining the connection mode of the outputs ..................................................................................51
9.12.9. Setting the parameters of the current outputs .................................................................................51
9.12.10. Setting the parameters of the transistor outputs .............................................................................53
9.13. Calibration menu .................................................................................................................................................................55
9.13.1. Activating/deactivating the Hold function ..........................................................................................55
9.13.2. Modifying the Calibration menu access code ..................................................................................55
9.13.3. Resetting totalizer 1 or totalizer 2 respectively .................................................................................56
9.13.4. Adjusting the current outputs ...............................................................................................................56
9.13.5. Entering the K factor or determining it with Teach-in......................................................................57
9.14. Diagnostic menu .................................................................................................................................................................60
9.14.1. Modifying the Diagnostic menu access code ...................................................................................60
9.14.2. Monitoring the sensor input frequency ...............................................................................................60
9.15. Test menu ...............................................................................................................................................................................61
9.15.1. Modifying the Test menu access code ...............................................................................................61
9.15.2. Checking the outputs functions ...........................................................................................................61
9.15.3. Checking the outputs behaviour ..........................................................................................................62
9.16. Information Menu ................................................................................................................................................................62
10. MAINTENANCE AND TROUBLESHOOTING .......................................................................................................................63
10.1. Safety instructions .............................................................................................................................................................63
10.2. Cleaning the device ...........................................................................................................................................................63
10.3. If you encounter problems ............................................................................................................................................63
11. SPARE PARTS AND ACCESSORIES ......................................................................................................................................66
12. PACKAGING, TRANSPORT ..........................................................................................................................................................66
13. STORAGE ..............................................................................................................................................................................................66
14. DISPOSAL OF THE PRODUCT ..................................................................................................................................................67
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About this manual
1. ABOUT THIS MANUAL
This manual describes the entire life cycle of the device. Please keep this manual in a safe place, accessible to all
users and any new owners.
This manual contains important safety information.
Failure to comply with these instructions can lead to hazardous situations.
• This manual must be read and understood.
1.1. Symbols used
danger
Warns against an imminent danger.
• Failure to observe this warning can result in death or in serious injury.
Warning
Warns against a potentially dangerous situation.
• Failure to observe this warning can result in serious injury or even death.
attention
Warns against a possible risk.
• Failure to observe this warning can result in substantial or minor injuries.
note
Warns against material damage.
• Failure to observe this warning may result in damage to the device or system.
Indicates additional information, advice or important recommendations.
Refers to information contained in this manual or in other documents.
→Indicates a procedure to be carried out.
1.2. Definition of the word "device"
The word "device" used within this manual refers to the flowmeter type 8026, 8036 or 8076.
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Intended use
2. INTENDED USE
Use of the device that does not comply with the instructions could present risks to people, nearby ins-
tallations and the environment.
• 8026, 8036 and 8076 devices are intended to measure the flow rate of liquids:
- 8026 and 8036 flowmeters are used to measure the flow of neutral or slightly aggressive liquids,
- 8076 flowmeters are used to measure the flow rate of viscous liquids such as honey or oil, which are free
of solid particles.
• This device must be protected against electromagnetic interference, ultraviolet rays and, when installed
outdoors, the effects of climatic conditions.
• This device must be used in compliance with the characteristics and commissioning and use conditions spe-
cified in the contractual documents and in the user manual.
• Requirements for the safe and proper operation of the device are proper transport, storage and installation, as
well as careful operation and maintenance.
• Only use the device as intended.
→Observe any existing restraints when the device is exported.
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Basic safety information
3. BASIC SAFETY INFORMATION
This safety information does not take into account:
• any contingencies or occurences that may arise during installation, use and maintenance of the devices.
• the local safety regulations for which the operating company is responsible including the staff in charge of ins-
tallation and maintenance.
Danger due to high pressure in the installation.
• Stop the circulation of fluid, cut off the pressure and drain the pipe before loosening the process connections.
Danger due to electrical voltage.
• Shut down and isolate the electrical power source before carrying out work on the system.
• Observe all applicable accident protection and safety regulations for electrical equipment.
Danger due to high temperatures of the fluid.
• Use safety gloves to handle the device.
• Stop the circulation of fluid and drain the pipe before loosening the process connections.
Danger due to the nature of the fluid.
• Respect the prevailing regulations on accident prevention and safety relating to the use of aggressive fluids.
Various dangerous situations
To avoid injury take care:
• to prevent any unintentional power supply switch-on.
• to ensure that installation and maintenance work are carried out by qualified, authorised personnel in posses-
sion of the appropriate tools.
• to guarantee a defined or controlled restarting of the process, after a power supply interruption.
• to use the device only if in perfect working order and in compliance with the instructions provided in the ins-
truction manual.
• to observe the general technical rules when installing and using the device.
• not to use the device in explosive atmospheres.
• not to use the device for the measurement of gas flow rates.
• not to use the device in an environment incompatible with the materials it is made of.
• not to use fluid that is incompatible with the materials the device is made of.
• not to subject the device to mechanical loads (e.g. by placing objects on top of it or by using it as a step).
• Do not make any external modifications to the device. Do not paint or varnish any part of the device.
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Basic safety information
note
The device may be damaged by the fluid in contact with.
• Systematically check the chemical compatibility of the component materials of the device and the fluids likely
to come into contact with it (for example: alcohols, strong or concentrated acids, aldehydes, alkaline com-
pounds, esters, aliphatic compounds, ketones, halogenated aromatics or hydrocarbons, oxidants and chlo-
rinated agents).
note
Elements / Components sensitive to electrostatic discharges
• This device contains electronic components sensitive to electrostatic discharges. They may be damaged if
they are touched by an electrostatically charged person or object. In the worst case scenario, these compon-
ents are instantly destroyed or go out of order as soon as they are activated.
• To minimise or even avoid all damage due to an electrostatic discharge, take all the precautions described in
the EN 61340-5-1 and 5-2 norms.
• Also ensure that you do not touch any of the live electrical components.
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General information
4. GENERAL INFORMATION
4.1. Manufacturer's address and international contacts
To contact the manufacturer of the device, use following address:
Bürkert SAS
Rue du Giessen
BP 21
F-67220 TRIEMBACH-AU-VAL
You may also contact your local Bürkert sales office.
The addresses of our international sales offices are available on the internet at: www.burkert.com
4.2. Warranty conditions
The condition governing the legal warranty is the conforming use of the in observance of the operating conditions
specified in this manual.
4.3. Information on the Internet
You can find the user manuals and technical data sheets regarding the types 8026, 8036 or 8076 at:
www.burkert.com
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Description
5. DESCRIPTION
5.1. Area of application
8026, 8036 and 8076 devices are intended to measure the flow rate of liquids:
• 8026 and 8036 flowmeters are used to measure the flow of neutral or slightly aggressive liquids,
• 8076 flowmeters are used to measure the flow rate of viscous liquids such as honey or oil, which are free of
solid particles.
Thanks to one or two fully adjustable transistor outputs, the device can be used to switch a solenoid valve,
activate an alarm and, thanks to one or two 4-20-mA current outputs, establish one or two control loops.
5.2. General description
5.2.1. Construction of the 8026
The 8026 flowmeter comprises:
A
B
CA: a paddle-wheel flow sensor, the rotation of which generates pulses.
Set in rotation by the flow, the 4 permanent magnets integrated in the vanes of the
paddle generate pulses, the frequency of which is proportional to the flow speed of
the fluid. A conversion coefficient specific to each pipe (material and diameter) is
necessary to establish the flow rate value associated with the measurement.
The conversion coefficient (Factor K) expressed in pulses per litre is given in the user
manual for the fitting used.
B: an acquisition / conversion module for the process values measured:
• acquisition of the pulse frequency
• conversion of the frequency measured into flow rate units
C: a display module with navigation button used to read and/or configure the para-
meters of the device. The display module is not delivered with all the versions of the
flowmeter but it is available as an accessory.
See chap. 11.
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Description
5.2.2. Construction of the 8036
The 8036 flowmeter comprises:
A
B
C
A: an S030 fitting including the paddle-wheel flow sensor.
Set in rotation by the flow, the 4 permanent magnets integrated in the vanes of the
paddle generate pulses, the frequency of which is proportional to the flow speed of
the fluid. A conversion coefficient specific to each pipe (material and diameter) is
necessary to establish the flow rate value associated with the measurement.
The conversion coefficient (Factor K) expressed in pulses per litre is given in the user
manual for the fitting used.
B: an acquisition / conversion module for the process values measured:
• acquisition of the pulse frequency
• conversion of the frequency measured into flow rate units
C: a display module with navigation button used to read and/or configure the para-
meters of the device. The display module is not delivered with all the versions of the
flowmeter but it is available as an accessory.
See chap. 11.
5.2.3. Construction of the 8076
The 8076 flowmeter comprises:
A
B
C
A: an S070 fitting including the flow sensor with oval gears.
Set in rotation by the flow, the magnets integrated in the oval gears generate pulses,
the frequency of which is proportional to the volume of fluid. A conversion coefficient
specific to each pipe (material and diameter) is necessary to establish the flow rate
value associated with the measurement.
The conversion coefficient (Factor K) expressed in pulses per litre is given in the user
manual for the fitting used.
B: an acquisition / conversion module for the process values measured:
• acquisition of the pulse frequency
• conversion of the frequency measured into flow rate units
C: a display module with navigation button used to read and/or configure the para-
meters of the device. The display module is not delivered with all the versions of the
flowmeter but it is available as an accessory.
See chap. 11.
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Description
5.3. Description of the name plate
8026 Flow-Meter
Supply: 14-36VDC
Output: 1x4-20mA 2xTransistors 500 mA Max
Cell: HALL INSERTION SHORT
Process: Temp -15/100°C
PN 10 Bar
IP67 W49LU
S-N:1110
00560861
Made in France
1
2
3
4
5
6
7
8
9
10
11
1:V+
2:NPN/PNP1
3:0V
4:NPN/PNP2
Figure 1 : Example of a name plate
1. Type of the device and measured varaible
2. Power supply
3. Output specifications
4. Type of sensor
5. Fluid temperature range
6. Fluid pressure
7. Allocation of the pins on the M12 fixed connectors
8. Manufacturing code
9. Order code
10. Serial number
11. Protection rating
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Description
5.4. Available versions of type 8026
The following versions of the 8026 flowmeter are available. Each version of the 8026 flowmeter is available
without or with the display module.
The display module is also available as an accessory. See chap. 11.
Voltage supply Outputs Electrical connection Type of sensor Seal of the sensor UL Type of connection of the outputs
Order code of the
8026
without display module with display module
14-36 V DC 1 NPN transistor +
1 x 4-20 mA
Male 5-pin M12
fixed connector
Short FKM 1) no 2-wire 560860 561860
Long FKM 1) 560870 561870
Short FKM 1) yes 2-wire 560863 561863
Long FKM 1) 560873 561873
2 x transistor,
NPN/PNP, + 1 x
4-20 mA
Male 5-pin M12
fixed connector
Short FKM 1) no 2-wire 560861 561861
Long FKM 1) 560871 561871
Short FKM 1) yes 2-wire 560864 561864
Long FKM 1) 560874 561874
12-36 V DC 2 x transistor,
NPN/PNP, + 2 x
4-20 mA
Male 5-pin M12
fixed connector +
female 5-pin M12
fixed connector
Short FKM 1) no 3-wire 560862 561862
Long FKM 1) 560872 561872
Short FKM 1) yes 3-wire 560865 561865
Long FKM 1) 560875 561875
1) A set with additional seals (1 green FKM seal + 1 black EPDM seal) is delivered with each device.
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Description
5.5. Available versions of the electronic module SE36
The following versions of the electronic module SE36, part of the flowmeter 8036 or 8076 are available. The
references of the S030 and S070 fittings including the flow sensor can be found on the relevant technical data
sheets for these product types.
Each version of the electronic module is available without or with the display module.
The display module is also available as an accessory. See chap. 11.
Voltage supply Outputs Electrical connection Type of connection of the
outputs UL
Order code of the SE36
without
display
module
with display
module
14-36 V DC 1 NPN transistor
+ 1 x 4-20 mA
Male 5-pin M12
fixed connector
2-wire no 560880 561880
yes 560883 561883
2 x transistor,
NPN/PNP, + 1 x
4-20 mA
Male 5-pin M12
fixed connector
2-wire no 560881 561881
yes 560884 561884
12-36 V DC 2 x transistor,
NPN/PNP, + 2 x
4-20 mA
Male 5-pin M12
fixed connector +
female 5-pin M12
fixed connector
3-wire no 560882 561882
yes 560885 561 885
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Technical data
6. TECHNICAL DATA
6.1. Conditions of use
Ambient temperature -10 to +60 °C
Air humidity < 85%, non condensated
Protection rating IP67 and IP65 with connectors plugged in and tightened and electronic
module cover fully screwed down
6.2. Conformity to standards and directives
6.2.1. Conformities common to the 8026 and the SE36
• EMC: EN 61000-6-2, EN 61000-6-3
• Vibration: EN 60068-2-6
• Shock: EN 60068-2-27
For UL devices ( ) in the United States of America and Canada:
• UL 61010-1
• CAN/CSA-C22.2 n° 61010-1
6.2.2. Conformity to the pressure directive of flowmeters 8026
and fittings S030 and S070
The devices 8026 and the fittings S030 and S070 comply with article 3§3 of the pressure directive.
Acc. to the 97/23/CE pressure directive, the product can only be used in the following cases (depending on max.
pressure, pipe diameter and fluid):
Type of fluid Conditions
Fluid group 1, par. 1.3.a • Flowmeter 8026 and fitting S030: DN ≤ 25 only
• Fitting S070: Forbidden
Fluid group 2 par. 1.3.a DN ≤ 32
or DN > 32 and PNxDN ≤ 1000
Fluid group 1 par. 1.3.b • Flowmeter 8026: DN ≤ 25 or DN > 25 and PNxDN ≤ 2000
• Fittings S030 and S070: PNxDN ≤ 2000
Fluid group 2 par. 1.3.b • Flowmeter 8026: DN ≤ 400
• Fittings S030 and S070: DN ≤ 200
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Technical data
6.3. General technical data
6.3.1. Mechanical data
Part Material
Box / seals stainless steel 1.4404, PPS / EPDM
Cover / seal PC / EPDM
Display module PC / PBT
M12 fixed connector nickel-plated brass
Fixed connector holder stainless steel 1.4404 (316L)
Screws Stainless steel
Nut PC
Flow sensor holder / seal (only 8026) PVDF / FKM (default)
Axis and shaft of the paddle wheel (only
8026)
Ceramic (Al2O3)
Paddle wheel (only 8026) PVDF
Quarter-turn system (only SE36) PC
PC
EPDM
PPS
EPDM
PVDF
PC
Stainless steel
Nickel-plated
brass
PPS
PVDF Ceramic (Al2O3)
FKM
PC
EPDM
PPS
EPDM
Stainless steel
Nickel-plated
brass
PC
Figure 2 : Materials used in the 8026 fowmeters and the SE36 electronic module for the 8036 or 8076 flowmeters
• Materials of the 8026 in contact with the fluid: PVDF, ceramic, FKM (default).
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Technical data
140
131
97
70
H
DN H [mm]
with fitting S030
06 160
08 160
15 165
20 163
25 163
32 166
40 170
50 177
65 177
H
DN H [mm] with fitting
S070
15 166
25 181
40 198
50 216
80 256
100 257
Figure 3 : Dimensions of the electronic module SE36 and dimension H of flowmeters 8036 and 8076
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Technical data
230 / 268,5 1)
151
97
Ø 75
Ø 65
70
Ø 26,5
1) with short sensor / with long sensor
H
DN of
the
fitting
H [mm] with fitting S020 type:
[mm] T-fitting Flange
fitting
Plastic
spigot
Spigot or
welding
tab in
stainless
steel
15 231.5
20 229.5
25 229.5
32 232.5.
40 236.5
50 242.5 267.5 237.5
65 242.5 265.5 250.5 243.5
80 270.5 256.5 248.5
100 275.5 263.5 258.5
110 271.5
125 278.5 298.5 269.5
150 248.5 305.5 280.5
180 312.5
200 324.5 326.5 301.5
250 344.5 361.5
300 356.5 380.5
350 369.5 392.5
400 384.5
Figure 4 : Dimensions of flowmeters 8026 and dimension H when the flowmeter 8026 is inserted into a fitting S020
10
9
8
7
6
5
4
3
2
1
0
-10 +10 +30 +50 +70 +90 +110
A
PVC (PN10)
PP (PN10)
T (°C)
P (bar)
PVC + PP
PVDF (PN10)
(PN10)
PVDF + Metal
Metal
A: Operating range
Figure 5 : Fluid temperature-pressure dependency for the flowmeter 8026 associated to a fitting S020
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Technical data
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0-10 +10 +30 +50 +70 +90 +110
A
PVDF (PN10)
PVC (PN10)
PP (PN10)
T (°C)
P (bar)
PVDF
(PN16)
PVC + PP
Metal
A: Operating range
Figure 6 : Fluid temperature-pressure dependency for the flowmeter 8036 (SE36 associated to a fitting S030 with PVDF
paddle wheel)
6.3.2. General data
Pipe diameter DN06 to DN400;
For a fitting S020 or S030 the appropriate diameter is
determined using the flow rate / DN / fluid velocity graphs: refer
to the operating manuals of the fittings
Type of fitting • S020 for flowmeter 8026: see corresponding operating
manual
• S030 for flowmeter 8036: see corresponding operating
manual
• S070 for flowmeter 8076: see corresponding operating
manual
Fluid temperature
• 8026
• 8036 with fitting S030 in PVC 1)
• 8036 with fitting S030 in PP 1)
• 8036 with fitting S030 in PVDF 1), brass1) or
stainless steel 1)
• 8076 with fitting S070 in aluminium
• 8076 with fitting S070 in stainless steel
• -15 to +100 °C; Also factor in the fluid temperature/pressure
dependency for the 8026 inserted into an S020 fitting: see
Figure 5
• 0 to +50 °C; Also factor in the fluid temperature/pressure
dependency for the 8036: see Figure 6
• 0 to +80 °C; Also factor in the fluid temperature/pressure
dependency for the 8036: see Figure 6
• -15 to +80 °C; Also factor in the fluid temperature/pressure
dependency for the 8036: see Figure 6
• max. +80 °C
• max. +100 °C
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Type 8026- 8036- 8076