3
1 Introduction............................................................................................................................................5
1.1 Instructions...............................................................................................................................................5
1.2 Intended Use............................................................................................................................................5
1.3 Safety Instructions....................................................................................................................................5
1.4 Safety Markings .......................................................................................................................................6
1.5 Environment.............................................................................................................................................6
2 Product Description...............................................................................................................................7
2.1 Important Features...................................................................................................................................7
2.2 Technical Data..........................................................................................................................................7
2.3 Overview without Cover...........................................................................................................................8
2.4 Contents of Delivery...............................................................................................................................10
2.5 Pads........................................................................................................................................................11
2.5.1 Universal Pads ..................................................................................................................................11
2.5.2 Roll-on Pad 4100...............................................................................................................................11
2.5.3 Blow Pad 4014L/R-21xx....................................................................................................................11
2.5.4 Corner-wrap Pad 4014L/R-5100 .......................................................................................................11
3 Operation..............................................................................................................................................12
3.1 Standard Operation................................................................................................................................12
3.2 Cleaning.................................................................................................................................................12
4 Error Messages....................................................................................................................................14
4.1 Error Messages of the Printer................................................................................................................14
4.2 Error Messages of the Applicator...........................................................................................................14
5 Installation............................................................................................................................................15
5.1 Factory default Settings .........................................................................................................................15
5.2 Tools.......................................................................................................................................................16
5.3 Mounting and Dismounting the Cover....................................................................................................16
5.4 Mounting the Applicator to the Printer....................................................................................................17
5.5 Transportation Lock................................................................................................................................17
5.6 Mounting the Pad...................................................................................................................................18
5.7 Piercing the Universal Pad Sliding Foil..................................................................................................18
5.8 Preparing the Applicator for the Spring Mounted Pad 401x-4x00..........................................................19
5.9 Mounting the Blow Tube.........................................................................................................................19
5.10 Compressed Air Connection ..................................................................................................................20
6 Adjustments .........................................................................................................................................21
6.1 Pad Adjustments....................................................................................................................................21
6.2 Vacuum Adjustments..............................................................................................................................22
6.3 Adjusting the Blow Tube (Supporting Air)...............................................................................................23
6.4 Adjustment of the Stopper for Blow on Mode.........................................................................................25
6.5 Lifting Speed of Cylinder Z.....................................................................................................................26
6.6 Sensors on Cylinder Z............................................................................................................................27
6.7 End Position Cushioning........................................................................................................................28
6.8 Adjusting the Options for Z-Direction Movement ...................................................................................28
6.9 Labeling from below - Changing the Spring of the Impact Sensor.........................................................29
7 Conguration........................................................................................................................................30
7.1 Method for Changing the Printer Setup..................................................................................................30
7.2 Quick Mode for Setting the Delay Times................................................................................................30
7.3 CongurationParametersoftheApplicator ...........................................................................................31
7.4 Setting the Peel Position........................................................................................................................32
7.5 Activation of Peel-off Mode....................................................................................................................32
8 Test Operation......................................................................................................................................33
8.1 Test Mode without a Print Job................................................................................................................33
8.2 Test Mode with Print Job........................................................................................................................33
Table of Contents
