CAB 4214 Series User manual

Service Manual
4214
MADE IN GERMANY
Stroke-Turn Applicator

2 2
Family Type
Stroke-Turn Applicator 4214L-200
4214L-300
4214L-400
4214R-200
4214R-300
4214R-400
Edition: 05/2021 - Part.-No. 9003501
Copyright
This documentation as well as translation hereof are property of cab Produkttechnik GmbH & Co. KG.
The replication, conversion, duplication or divulgement of the whole manual or parts of it for other intentions than its original
intended purpose demand the previous written authorization by cab.
Editor
Regarding questions or comments please contact cab Produkttechnik GmbH & Co. KG.
Topicality
Due to the constant further development of our products discrepancies between documentation and product can occur.
Please check www.cab.de for the latest update.
Terms and conditions
Deliveries and performances are e󰀨ected under the General conditions of sale of cab.
Service Manual
for the following products
Germany
cab Produkttechnik GmbH & Co KG
Karlsruhe
Phone [phone]
www.cab.de
USA
cab Technology, Inc.
Chelmsford, MA
Phone [phone]
www.cab.de/us
Taiwan
cab Technology Co., Ltd.
Taipei
Phone [phone]
www.cab.de/tw
China
cab (Shanghai) Trading Co., Ltd.
Guangzhou
Phone [phone]
www.cab.de/cn
France
cab Technologies S.à.r.l.
Niedermodern
Phone [phone]
www.cab.de/fr
Mexico
cab Technology, Inc.
Juárez
Phone [phone]
www.cab.de/es
China
cab (Shanghai) Trading Co., Ltd.
Shanghai
Phone [phone]
www.cab.de/cn
South Africa
cab Technology (Pty) Ltd.
Randburg
Phone [phone]
www.cab.de/za

3
1 Introduction............................................................................................................................................4
1.1 Instructions...............................................................................................................................................4
1.2 Intended Use............................................................................................................................................4
1.3 Safety Instructions....................................................................................................................................4
1.4 Safety Marking.........................................................................................................................................5
1.5 Environment.............................................................................................................................................5
2 Product Description...............................................................................................................................6
2.1 Important Features...................................................................................................................................6
2.2 Technical Data..........................................................................................................................................6
2.3 Overview Without Cover ..........................................................................................................................7
2.4 Contents of Delivery.................................................................................................................................9
3 Operation..............................................................................................................................................10
3.1 Standard Operation................................................................................................................................10
3.2 Cleaning.................................................................................................................................................10
3.3 Movement of the Pad.............................................................................................................................12
4 Error Messages....................................................................................................................................13
4.1 Error Messages of the Printer................................................................................................................13
4.2 Error Messages of the Applicator...........................................................................................................13
5 Installation............................................................................................................................................14
5.1 Factory default Settings .........................................................................................................................14
5.2 Tools.......................................................................................................................................................14
5.3 Mounting and Dismounting the Cover....................................................................................................15
5.4 Transportation Lock................................................................................................................................15
5.5 Mounting the Applicator to the Printer....................................................................................................16
5.6 Mounting the Pad...................................................................................................................................17
5.7 Mounting the Blow Tube.........................................................................................................................17
5.8 Connecting the Compressed Air ............................................................................................................18
6 Adjustments .........................................................................................................................................19
6.1 Adjusting the Pad...................................................................................................................................19
6.1.1 Moving the Pad in Y-Direction..........................................................................................................20
6.1.2 Moving the Pad in Z-Direction..........................................................................................................21
6.2.1 Moving the Pad in X-Direction..........................................................................................................22
6.3 Set Throttle Valves on the Cylinders......................................................................................................23
6.4 Set the Sensors......................................................................................................................................23
6.5 Vacuum Adjustments..............................................................................................................................24
6.6 Adjusting the Blow Tube (Supporting Air)...............................................................................................25
6.7 Adjustment of the Stopper for Blow Mode..............................................................................................27
6.8 Lift Speed of Cylinder Z..........................................................................................................................28
6.9 Sensors on Cylinder Z............................................................................................................................29
6.10 End Position Cushioning........................................................................................................................30
6.11 Adjusting the Options for Z-Direction Movement ...................................................................................30
6.12 Lift Speed of Cylinder R.........................................................................................................................31
6.13 Sensors on Cylinder R...........................................................................................................................31
6.14 Settings of the Rotation Angle of the Cylinder R....................................................................................32
6.15 Labeling from Below - Changing the Spring of the Impact Sensor ........................................................33
7 Conguration........................................................................................................................................34
7.1 Method for Changing the Printer Setup..................................................................................................34
7.2 Conguration Parameters of the Applicator ...........................................................................................35
7.3 Setting the Peel Position........................................................................................................................36
7.4 Activation of Peel-o󰀨 Mode ....................................................................................................................36
8 Test Operation......................................................................................................................................37
8.1 Test Mode without a Print Job................................................................................................................37
8.2 Test Mode with a Print Job.....................................................................................................................37
9 Drawings...............................................................................................................................................38
9.1 Block Diagram........................................................................................................................................38
9.2 Pneumatic Drawing Type 4214 .............................................................................................................39
9.3 Labeling Position Type 4214 L...............................................................................................................40
9.4 Label Position Type 4214 R ...................................................................................................................41
10 Index......................................................................................................................................................42
Table of Contents

4 4
1 Introduction
1.1 Instructions
Important information and instructions in this documentation are designated as follows:
Danger!
Draws attention to an exceptionally great, imminent danger to your health or life due to hazardous
voltages.
!
Danger!
Draws attention to a danger with high risk which, if not avoided, may result in death or serious injury.
!
Warning!
Draws attention to a danger with medium risk which, if not avoided, may result in death or serious injury.
!
Caution!
Draws attention to a danger with low risk which, if not avoided, may result in minor or moderate injury.
!
Attention!
Draws attention to potential risks of property damage or loss of quality.
i
Note!
Advice to make work routine easier or on important steps to be carried out.



Environment!
Gives you tips on protecting the environment.
Handling instruction
Reference to section, position, illustration number or document.
Option (accessories, peripheral equipment, special ttings).
Time Information in the display.
1.2 Intended Use
• The device is manufactured in accordance with the current technological status and the recognized safety rules.
However, danger to life and limb of the user or third parties and/or damage to the device and other tangible assets
can arise during use.
• The device may only be used for its intended purpose and if it is in perfect working order, and it must be used with
regard to safety and dangers as stated in the manual.
• The device is designed to use on a cab printer of the HERMES Q series. Any other use or use going beyond
this shall be regarded as improper use. The manufacturer/supplier shall not be liable for damage resulting from
unauthorized use; the user shall bear the risk alone.
• Usage for the intended purpose also includes complying with the manual, including the manufacturer‘s mainte-
nance recommendations and specications.
i
Note!
The complete and current version of the documentation can be found in the Internet.
1.3 Safety Instructions
!
Attention!
Initiation,adjustmentsandchangingofpartsaretobeperformedbyqualiedservicepersonnelonly.
!
Warning!
This is a class A product. In a domestic environment this product may cause radio interference in which
case the user may be required to take adequate measures.

5
• Before mounting the delivered components disconnect the printer from the power supply and close the shuto󰀨
valve of the applicator.
• Only connect the device to other devices which have a protective low voltage.
• Switch o󰀨 all a󰀨ected devices (computer, printer, accessories) before connecting or disconnecting.
• In operation, moving parts are easily accessible.
This applies especially for the zone, where the pad is moved between the starting and the labelling position.
During operation do not reach into that zone and keep long hair, loose clothes, and jewelry away. Before any
alterations are undertaken in those areas, close the compressed air shuto󰀨 valve.
• The device may only be used in a dry environment, do not expose it to moisture (water splashes, sprays and mist)
• Do not use the device in an explosive atmosphere.
• Do not use the device close to high-voltage power lines.
• Perform only those actions described in this manual.
Work going beyond this may only be performed by trained personnel or service technicians.
• Unauthorized interference with electronic modules or their software can cause malfunctions.
• Other unauthorized work on, or modications to the device can also endanger operational safety.
• Always have service work done by a qualied workshop, where the personnel have the technical knowledge and
tools required to do the necessary work.
• There are various warning stickers on the device. They draw your attention to danger. Warning stickers may
therefore not be removed.
1.4 Safety Marking
1
3
2
1: Risk of injuries by moving parts!
2: The cylinder is under pressure
also if the printer is switched o󰀨.
Possibility of residual energy!
3: Danger of crushing hands and
ngers by the moving pad!
!Attention!
Never remove or cover safety markings!
Replace it in case of damage!
Fig. 1 Safety marking
1.5 Environment



Obsolete devices contain valuable recyclable materials that should be sent for recycling.
Send to suitable collection points, separately from residual waste.
The modular construction of the applicator enables it to be easily disassembled into its component parts.
Send the parts for recycling.
Introduction