CAB 4214 Series User manual

Made in Germany
Service Manual
4214
Stroke-Turn
Applicator

2 2
Family Type
Stroke-Turn Applicator 4214L-200
4214L-300
4214L-400
4214R-200
4214R-300
4214R-400
Edition: 08/2017 - Part.-No. 9009200
Copyright
This documentation as well as translation hereof are property of cab Produkttechnik GmbH & Co. KG.
The replication, conversion, duplication or divulgement of the whole manual or parts of it for other intentions than its original
intended purpose demand the previous written authorization by cab.
Editor
Regarding questions or comments please contact cab Produkttechnik GmbH & Co. KG.
Topicality
Due to the constant further development of our products discrepancies between documentation and product can occur.
Please check www.cab.de for the latest update.
Terms and conditions
Deliveries and performances are effected under the General conditions of sale of cab.
Service Manual
for the following products
Germany
cab Produkttechnik
GmbH & Co KG
Postfach 1904
D-76007 Karlsruhe
Wilhelm-Schickard-Str. 14
D-76131 Karlsruhe
Telefon [phone]
Telefax [phone]
www.cab.de
[email protected]
France
cab technologies s.a.r.l.
F-67350 Niedermodern
Téléphone [phone]
www.cab.de/fr
[email protected]
USA
cab Technology Inc.
Tyngsboro MA, 01879
Phone [phone]
www.cab.de/us
[email protected]
Asia
cab Technology Co., Ltd.
Junghe, Taipei, Taiwan
Phone [phone]
www.cab.de/tw
[email protected]
China
cab (Shanghai)Trading Co., Ltd.
Phone [phone]
www.cab.de/cn
[email protected]
Representatives in other countries on request

3
1 Introduction............................................................................................................................................5
1.1 Instructions...............................................................................................................................................5
1.2 Intended Use............................................................................................................................................5
1.3 Safety Instructions....................................................................................................................................5
1.4 Safety Marking.........................................................................................................................................6
1.5 Environment.............................................................................................................................................6
2 Product Description...............................................................................................................................7
2.1 Important Features...................................................................................................................................7
2.2 Technical Data..........................................................................................................................................7
2.3 Overview Without Cover ..........................................................................................................................8
2.4 Contents of Delivery...............................................................................................................................10
3 Operation.............................................................................................................................................. 11
3.1 Standard Operation.................................................................................................................................11
3.2 Cleaning..................................................................................................................................................11
3.3 Movement of the Pad.............................................................................................................................13
4 Error Messages....................................................................................................................................14
4.1 Error Messages of the Printer................................................................................................................14
4.2 Error messages of the applicator...........................................................................................................14
5 Licences................................................................................................................................................15
5.1 Declaration of Incorporation...................................................................................................................15
5.2 EU Declaration of Conformity.................................................................................................................16
6 Installation............................................................................................................................................17
6.1 Factory default Settings .........................................................................................................................17
6.2 Tools.......................................................................................................................................................17
6.3 Mounting and Dismounting the Cover....................................................................................................17
6.4 Mounting the Applicator..........................................................................................................................18
6.5 Transportation Lock................................................................................................................................18
6.6 Mounting the Pad...................................................................................................................................19
6.7 Mounting the Blow Tube.........................................................................................................................19
6.8 Connecting the Compressed Air ............................................................................................................20
7 Adjustments .........................................................................................................................................21
7.1 Pad Adjustments....................................................................................................................................21
7.2 Vacuum Adjustments..............................................................................................................................22
7.3 Adjusting the Blow Tube (Supporting Air)...............................................................................................23
7.4 Adjustment of the Stopper for Blow Mode..............................................................................................25
7.5 Lift Speed of Cylinder Z..........................................................................................................................26
7.6 Sensors on Cylinder Z............................................................................................................................27
7.7 End Position Cushioning........................................................................................................................28
7.8 Adjusting the Options for Z-Direction Movement ...................................................................................28
7.9 Lift Speed of Cylinder R.........................................................................................................................29
7.10 Sensors on Cylinder R...........................................................................................................................29
7.11 Settings of the Rotation Angle of the Cylinder R....................................................................................30
7.12 Labeling from Below - Changing the Spring of the Impact Sensor ........................................................31
8 Conguration........................................................................................................................................32
8.1 Method for Changing the Printer Setup..................................................................................................32
8.2 Quick Mode for Setting the Delay Times................................................................................................32
8.3 CongurationParametersoftheApplicator ...........................................................................................33
8.4 Setting the Peel Position........................................................................................................................34
8.5 Activation of Peel-off Mode....................................................................................................................34
Table of Contents

4 4
9 Operation..............................................................................................................................................35
9.1 Test Mode without a Print Job................................................................................................................35
9.2 Test Mode with Print Job........................................................................................................................35
10 Spare Parts...........................................................................................................................................36
10.1 Retainer Assembly.................................................................................................................................36
10.2 Pneumatics Retainer Assembly .............................................................................................................37
10.3 Electronics Retainer Assembly...............................................................................................................38
10.4 Cylinder Assembly R..............................................................................................................................39
10.5 Cylinder Assembly Z .............................................................................................................................40
11 Drawings...............................................................................................................................................41
11.1 Block Diagram........................................................................................................................................41
11.2 Pneumatic Drawing Type 4214 .............................................................................................................42
11.3 Labeling Position Type 4214 L...............................................................................................................43
11.4 Label Position Type 4214 R...................................................................................................................44
12 Index......................................................................................................................................................45
Table of Contents

5
1 Introduction
1.1 Instructions
Important information and instructions in this documentation are designated as follows:
Danger!
Draws attention to an exceptionally great, imminent danger to your health or life due to hazardous
voltages.
!
Danger!
Draws attention to a danger with high risk which, if not avoided, may result in death or serious injury.
!
Warning!
Draws attention to a danger with medium risk which, if not avoided, may result in death or serious injury.
!
Caution!
Draws attention to a danger with low risk which, if not avoided, may result in minor or moderate injury.
!
Attention!
Draws attention to potential risks of property damage or loss of quality.
i
Note!
Advice to make work routine easier or on important steps to be carried out.



Environment!
Gives you tips on protecting the environment.
Handling instruction
Reference to section, position, illustration number or document.
Option(accessories,peripheralequipment,specialttings).
Time Information in the display.
1.2 Intended Use
• The device is manufactured in accordance with the current technological status and the recognized safety rules.
However, danger to life and limb of the user or third parties and/or damage to the device and other tangible assets
can arise during use.
• The device may only be used for its intended purpose and if it is in perfect working order, and it must be used with
regard to safety and dangers as stated in the operating manual.
• The device applicator mounted on a cab printer of the Hermes+ series is intended exclusively for applying suitable
materials that have been approved by the manufacturer. Any other use or use going beyond this shall be regarded
as improper use. The manufacturer/supplier shall not be liable for damage resulting from unauthorized use; the
user shall bear the risk alone.
• Usage for the intended purpose also includes complying with the operating manual, including the manufacturer‘s
maintenancerecommendationsandspecications.
i
Note!
The complete and current version of the documentation can be found in the Internet.
1.3 Safety Instructions
!
Attention!
Initiation,adjustmentsandchangingofpartsaretobeperformedbyqualiedservicepersonnelonly.
!
Warning!
This is a class A product. In a domestic environment this product may cause radio interference in which
case the user may be required to take adequate measures.

6 6
• Before mounting the delivered components disconnect the printer from the power supply and close the shutoff
valve of the applicator.
• Only connect the device to other devices which have a protective low voltage.
• Switch off all affected devices (computer, printer, accessories) before connecting or disconnecting.
• In operation, moving parts are easily accessible.
This applies especially for the zone, where the pad is moved between the starting and the labelling position.
During operation do not reach into that zone and keep long hair, loose clothes, and jewelry away. Before any
alterations are undertaken in those areas, close the compressed air shutoff valve.
• The device may only be used in a dry environment, do not expose it to moisture (water splashes, sprays and mist)
• Do not use the device in an explosive atmosphere.
• Do not use the device close to high-voltage power lines.
• Perform only those actions described in this service manual.
Work going beyond this may only be performed by trained personnel or service technicians.
• Unauthorized interference with electronic modules or their software can cause malfunctions.
• Otherunauthorizedworkon,ormodicationstothedevicecanalsoendangeroperationalsafety.
• Alwayshaveserviceworkdonebyaqualiedworkshop,wherethepersonnelhavethetechnicalknowledgeand
tools required to do the necessary work.
• There are various warning stickers on the device. They draw your attention to danger. Warning stickers may
therefore not be removed.
1.4 Safety Marking
1
3
2
1: Risk of injuries by moving parts!
2: The cylinder is under pressure
also if the printer is switched off.
Possibility of residual energy!
3: Danger of crushing hands and
ngersbythemovingpad!
!Attention!
Never remove or cover safety markings!
Replace it in case of damage!
Fig. 1 Safety marking
1.5 Environment



Obsolete devices contain valuable recyclable materials that should be sent for recycling.
Send to suitable collection points, separately from residual waste.
The modular construction of the applicator enables it to be easily disassembled into its component parts.
Send the parts for recycling.
Introduction

7
2 Product Description
2.1 Important Features
• The supporting air and the vacuum as well as the speed of the cylinder are adjustable. That way the applicator
can be adapted to different label materials and sizes.
• To avoid contamination within the vacuum channels they are cleaned by air pressure impulse at the end of each
application.
• For operation in a system the I/O interface of the printer can be used.
2.2 Technical Data
Label transfer method Tamp pad Tamp pad
with foam Tamp pad with label stop Blow pad
4214 L/R 11 F 4214 L/R 12 F 4214 L/R 61 F 4214 L/R 2100
Label width in mm for Hermes+2 4 - 58 10 - 58 10 - 58 10 - 58
for Hermes+4 10 - 80 10 - 80 10 - 80 10 - 80
Label height in mm 4 - 40 4 - 40 4 - 40 10 - 40
Compressed air pressure 0,45 MPa (4,5 bar)
Sound pressure level unter 74 dB(A)
Product during
labeling xed ¢ ¢ ¢ ¢
in motion - - - ¢
Labeling onto the
product from the top ¢ ¢ ¢ ¢
from below ¢ ¢ ¢ ¢
sideways ¢ ¢ ¢ ¢
Product height xed - - - ¢
variable ¢ ¢ ¢ -
Horizontal swing angle 90°, 180°, 0° ¢ ¢ ¢ ¢
Product distance to lower edge
at cylinder stroke 200 mm up to mm 135 135 135 140
300 mm up to mm 235 235 235 240
400 mm up to mm 335 335 335 340
Immersion depth pad F2) up to mm 65 65 65 -
Cycle time about frequency/min.1) 25 25 25 25
Table 1 Technical data
1) Determined at 100 mm stroke below device / smallest label height / print speed 100 mm/s.
2) Immersion depth at applicator >25 mm, the cover of the Hermes+mustbemodied.

8 8
2.3 Overview Without Cover
1
2
3
4
5
7
8
9
11
10
12
13
14
6
support air
vacuum
15
16
Fig. 2 Device overview - Front view
1 Stopper for the operation mode "Blow on", transport lock
2 Throttle valve cylinder - move in Z-direction
3 Knurled screw for attaching the applicator to the printer
4 Setting screw to adjust the angle between applicator and
printer
5 Compressed air connector
6 Sensors Middle Position Z-direction
7 Shutoff valve
8 Setting screw for vertical adjustment cylinder
assembly
9 Throttle valve cylinder - move out Z-direction
10 Cylinder R (Rotation)
11 Pad (customized)
12 Throttle valve cylinder R- move in
13 Throttle valve cylinder R- move out
14 Blow tube for supporting air
15 Support air throttle valve
16 Vacuum throttle valve
Front View
Product Description
Throttle valves vacuum / support air
y
x
z

9
2 Product Description
1
17
18
19
8
14
20
2
11
Valves and control system
21
22
23
24
25
27
26
Fig. 3 Device overview - Rear view Fig. 4 Device overview - Control
system
1 Stopper for the operation mode "Blow on"/
transport lock
2 Throttle valve cylinder - move in Z-direction
8 Throttle valve cylinder - move out Z-direction
11 Pad (customized)
17 Sensor "start position" Cyl. Z
18 Cylinder Z
19 Interface to the printer
20 Sensor "end position" Cyl. Z
21 Valve Cylinder Z
22 Valve Cylinder R
23 Valve Blow air
24 Valve Vacuum and Support air
25 PCB Applicator Control
26 PCB Applicator Interfaces
27 Vacuum Generator
y
x
z
Rear view

10 10
2 Product Description
2.4 Contents of Delivery
2
4
3
1
• Applicator (1)
• Blow tube - as ordered (2)
• Pad - as ordered (3)
• Screws as part of the pad (4)
• Documentation
Fig. 5 Contents of delivery
i
Note!
Please keep the original packaging in case the applicator must be returned.
!
Attention!
The device and printing materials will be damaged by moisture and wetness.
Only set up label printer with applicator in dry locations protected from moisture and splashes.