Cal-Royal 8600 User manual

CAL-ROYAL PRODUCTS Inc.
AUTOMATIC LOW ENERGY SWING DOOR OPERATOR
Operations & Installation Manual
These original installation instructions detailed within are solely forThese original installation instructions detailed within are solely for
professional Installers and not intended to be handed over to the end user.professional Installers and not intended to be handed over to the end user.
CAL-ROYAL PRODUCTS Inc.
6605 Flotilla Street, City of Commerce, CA 90040 USA
Tel.# [phone], FAX# [phone]
WEB SITE: CAL-ROYAL.COM
Email: [email protected]
Ver. October 31, 2020

8600 Series
Installation Instruction
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CAL-ROYAL PRODUCTS, INC.
6605 Flotilla St. Commerce CA 90040
Tel: [phone]; Fax: [phone]
Email: [email protected]; Website: www.calroyal.com
Please read these instructions carefully before installing the door operator. We are not responsible for
any loss or damage if these precautions are not followed.
These instructions should be followed to
avoid the possibility injury and damage due to wrong installation or adjustment
.
During maintenance and installation, the power to the control unit should be OFF.
Please use the correct power supply
–
Power Acceptance 90V~250V DC - 50 / 60 Hz
Make sure that the operator is grounded or connected to earth! The coating of the operator is made of
an electrically conductive metallic material, which will easily induce electrical conduction! Make sure the
ground or earth wire is connected!
The operator housing is not completely sealed, therefore it should be noted that excessive moisture or
a corrosive atmosphere could destroy the electronic components contained within.
Do not remove screws and bolts from the structure of the Control Unit or Motor Gear Box. Do not intend
to open, repair or alter any part of the operator unit. Failure to comply results in loss of warranty.
Installation and maintenance of this product can be performed by Trained and authorized personnel only.
Before switching ON the power supply, make sure that no objects obstruct the travel of the automatic
Doors.
NATIONAL WIRING REGULATIONS AND STANDARDS MUST BE CONFORMED TO.
Follow all indicated instructions as improper installation could cause severe damage.
Correct equipment must be used in order to reach overhead area for installation and service.
KEEP FINGERS & CLOTHING CLEAR OF ALL MOVING PARTS
Please keep these instructions.
WARRANTY 24 MONTHS FROM SHIPMENT - WARRANTY VOID IF REPAIR IS ATTEMPTED TO MOTOR GEAR
OR CONTROL ASSEMBLY
Failure to observe the information in this manual may result in personal injury or damage to equipment. To
reduce the risk of injury to persons - use this operator with single or double pedestrian swinging doors only.
Save these instructions for future reference.
AVOIDANCE OF ELECTRIC SHOCK, INJURY, FIRE OR MALFUNCTIONS
WARNING

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Installation Instruction
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CAL-ROYAL PRODUCTS, INC.
6605 Flotilla St. Commerce CA 90040
Tel: [phone]; Fax: [phone]
Email: [email protected]; Website: www.calroyal.com
1.0 PRODUCT SUMMARY
2.0 TECHNICAL SPECIFICATIONS
3.0 RECEIVING INSPECTION
4.0 PRE-INSTALLATION INFO
5.0 INSTALLATION
6.0 ARM(S) INSTALLATION
DOOR LEARNING CYCLE + START UP
7.0
ELECTRONICS CONTROLLER PROGRAMING
8.0
WIRING CONNECTIONS
9.0
HANDING OF OPERATOR
11.0 SAFETY SIGNAGE + DECALS
12.0 TROUBLE SHOOTING
13.0 DAILY SAFETY CHECK LIST
14.0 ADDITIONAL INFO
# SECTION
TABLE OF CONTENTS

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Installation Instruction
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CAL-ROYAL PRODUCTS, INC.
6605 Flotilla St. Commerce CA 90040
Tel: [phone]; Fax: [phone]
Email: [email protected]; Website: www.calroyal.com
When properly installed and programmed this product complies with ANSI/BHMA A156.19 Standard for Power
Assist and Low Energy Power Operated Swinging Doors.
It is the responsibility of the installer and/or installationcompany to certify that the final completed
Operator is installed in accordance with local building codes, applicable laws and ANSI 156.19
standards governing this product.
manual

8600 Series
Installation Instruction
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CAL-ROYAL PRODUCTS, INC.
6605 Flotilla St. Commerce CA 90040
Tel: [phone]; Fax: [phone]
Email: [email protected]; Website: www.calroyal.com
1.0 Model 8600
2.0 Application Low Energy Swing Door Operator
3.0 Power Supply 90V ~ 250V AC, 50/60Hz
4.0 Consumption 100W Max
5.0 Motor 1/4 Hp, Low revolution 24VDC, 3A MAX
6.0 Rated Operation Continuous opening and closing cycles
7.0 Reduction Gear Enclosed Reduction Gear system
8.0 Control System Microprocessor Digital Control
9.0 Operating Environment
Ambient temperature -18 deg ~ +50 deg.
(no condensation or icing)
Ambient humidity 30% to 85%RH
(no hazardous materials must be present in
the atmosphere)
10.0 Operation During Power Failure Low manual resistance when opened by hand.
Door closing by spring.
11.0 Operator Net Weight 17kg Approx./ 38lbs
12.0 Operator Dimensions 5 ½” (H)(140 mm) x 4 ½” (D) (115mm)
13.0 Door Weight (max) 700 lbs (318kg) per leaf
14.0 Door Width Limits 29" up to 60" (Consult factory for Special Sizes)
15.0 Operator Width 29" - 102"
16.0 Installation Types Push, Pull, Overhead Concealed, Center spindle
17.0 Adjustable Opening Angle 80° - 180°
18.0 Auxiliary Power supply 1.2 Amps @ 24vdc for accessories
19.0 Closing Force Adjustable Pressure by Spring Tension and
optional motor close
20.0 Product Standards UL 325 Listed by ETL #5012330
ANSI 156.19 Compliant
Section # 2.0 - Technical Specification

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Installation Instruction
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CAL-ROYAL PRODUCTS, INC.
6605 Flotilla St. Commerce CA 90040
Tel: [phone]; Fax: [phone]
Email: [email protected]; Website: www.calroyal.com
If any of the below items are not correct, do not attempt to install the unit until all conditions are correct.
Report any incorrect items immediately.
NO CLAIMS FOR SHORTAGE WILL BE ACCECPTED UNLESS REPORTED WITHIN 24 HOURS OF RECEIPT
OF SHIPMENT. THE FOLLOWING ITMES SHOULD BE SUPPLIED:
No. Description Part No.
1 Screw end cover
2 Blank end cover
3 End cover plate Left
4 End cover bracket Left
5 Fixing Bolt
7 Control Unit 8600
8 8600 Housing
1
3
2
4
7
8
16
5
9 11
10
12
13
19 20
MH-8600
CU-8600
FB-8600
ECBL-8600
ECPL-8600
BEC-8600
SEC-8600
9 Motor
10 Motor gear box mount bracket
11 Gear Box
12 Spindle
13
16 Motor gear box end support bracket
19 End cover plate Right
20 End cover bracket Right
Mechanical door stop MDS-8600
ECBR- 8600
REP-8600
MEB-8600
S-8600
GB-8600
MGBMB-8600
M-8600
3
On receiving the package, please verify that the order was shipped complete and correct. Including model number,
header width, door handing, arm and color.

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Installation Instruction
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CAL-ROYAL PRODUCTS, INC.
6605 Flotilla St. Commerce CA 90040
Tel: [phone]; Fax: [phone]
Email: [email protected]; Website: www.calroyal.com
• t technicians are
• all is to the any or
maintenance.
•on any or parts.
•the operator or
• controls
the the
strictly
is
the the installer operator
A156.19 Standard for Power Assist and Low Energy Power
Operated Swing Doors, local
to complete the site inspection and into operation.
• A wiring must conform to standard wiring practice in accordance with national and local wiring codes.
• Door must swing freely through the entire opening and closing cycle before beginning of installation.
• Incorrectly installed or improperly adjusted door operators can cause property damage or personal
injury.
• A dimensions are given in inches (millimeters), unless otherwise note.
• Before installation, verify door frame is properly reinforced and is well anchored in the wall.
• Concealed electrical conduit and concealed switch or sensor wires should be pulled to the frame before
proceeding.
CAUTION
4.3 Electrical
lines into the the
clearly its correct
control to the operator to
these a installation.
is the the
to ease in the process.
the arm is the
in the correct
moving parts the the
any controls or accessories into the
any moving parts.
the motor is is no resistance against the
opening oror armarm closeclose veryvery
an electrical access hole is the

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Installation Instruction
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CAL-ROYAL PRODUCTS, INC.
6605 Flotilla St. Commerce CA 90040
Tel: [phone]; Fax: [phone]
Email: [email protected]; Website: www.calroyal.com
•Allen Wrench Set
•Power Drill and Drill Bits
•Level
•Tape Measure
•Wire Stripper
•Screwdrivers: Flat, Philip, 5/16” Hex.Nut
•Additional Fasteners Depending Surface
•Shims
•Hand Saw/ Power Saw
for
•#14 x 2-3/4” (70mm) long sheet metal screws for wood.
for
•#12, #14, Wood screws, Sheet Metal screws, Self-tapping screws of varying lengths depending on
applications.
•Typically, doors are hung on 4 ½” butt hinges or 3/4” (19mm) offset pivots.
fastener are use
need to
4 Required Tools for Installation

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Installation Instruction
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CAL-ROYAL PRODUCTS, INC.
6605 Flotilla St. Commerce CA 90040
Tel: [phone]; Fax: [phone]
Email: [email protected]; Website: www.calroyal.com
Operator
a
1
6
Battery Back-up Connection
COM
NO
NC
GND
12v
24v

8600 Series
Installation Instruction
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CAL-ROYAL PRODUCTS, INC.
6605 Flotilla St. Commerce CA 90040
Tel: [phone]; Fax: [phone]
Email: [email protected]; Website: www.calroyal.com
Arm
that the operator is the correct orientation. Left Push, Right Push, Left Pull or Right Pull.
5.5 PULL Arm
• If the operator label is facing 'Down' to the floor, the handing is Left Hand Push/Pull.
• If the operator label is facing 'up' to the ceiling, the handing is Right Hand Push/Pull.