CAMAG LINOMAT 5 User manual

INSTRUCTION MANUAL
LINOMAT 5

Linomat 5
Instruction manual, March 2016 Page 1
Table of content
1Introduction 2
1.1 CAMAG Linomat 5 2
1.2 Precautions 2
1.3 Parts supplied 4
1.4 Spare parts 4
2Installation 5
2.1 Instrument 5
2.2 Installation environment 6
2.3 Conditions for the installation 7
2.4 Gas supply 7
2.5 Mains connection 7
2.6 Connection to the PC 8
3Getting started 8
3.1 Automatic instrument monitoring 8
3.2 Checking system functions 8
3.3 Inserting a dosage syringe 9
3.4 Setting the application position 10
3.5 Loading a TLC plate or foil 10
3.6 Waste plate 11
4Manual operation 12
4.1 Display and function of keys 12
4.2 Stand-alone operation 13
4.3 Aborting an application in progress 14
4.4 Resetting the instrument 14
4.5 Docking the syringe 14
5Maintenance and trouble shooting 15
5.1 General maintenance 15
5.2 The Setup dialog 15
Set baud rate 15
Set display language 15
Set the LCD contrast 16
5.3 Handling of the HAMILTON-syringe 16
5.4 Adjusting the spray gas 16
5.5 Cleaning the jet assembly 17
5.6 Replacing fuses 17
5.7 Maintenance Data Sheet 18
6Technical data 18
7Display texts and diagrams 19
7.1 Normal mode 19
7.2 The System ready dialog 20
7.3 The syringe selection 20
7.4 The method stack dialog 21
7.5 The parameter type selection dialog 22
7.6 The parameters input dialog 23
7.7 The Setup dialog 24
7.8 Error messages 25
Declaration of Conformity (DoC)

Linomat 5
Instruction manual, March 2016 Page 2
1Introduction
1.1 CAMAG Linomat 5
The CAMAG Linomat 5 is a semiautomatic sample application de-
vice for use in qualitative, quantitative and preparative Thin-layer
chromatography. The Linomat 5 is shipped with EquiLink, RS232
cable and built in interface for connecting to a computer from
which the instrument can be programmed.
The parameters for up to 10 application programs can be stored
for stand-alone operation without PC- control.
The Linomat 5 is software controlled, visionCATS/winCATS con-
trols and reports all parameters and steps of the TLC analysis in-
cluding definition of plate material, sample application, derivatiza-
tion, development and evaluation. All data are handled in a
cGMP/cGLP-compliant manner.
1.2 Precautions
•Please read this operating manual before starting the installa-
tion! This manual contains information and warnings the user
has to follow to ensure reliable operation of the instrument.
•Some interior parts of the instrument are under AC power.
Careless and improper use can cause injury. Unauthorized ma-
nipulations can cause damage
•This sign indicates (on instrument and in this manual) that fail-
ure to take note of the accompanying information may result
in damage of the instrument
•The instrument is manufactured and tested in accordance with
the respective European safety publications shown on the Dec-
laration of Conformity (DoC). The instrument complies with
safety class 1 and has been designed for indoor use only (IP
20). Further, this device has passed the CAMAG Quality Assur-
ance tests and has been delivered in safe operation condition.
For detailed instrument data see chapter technical data
•Attention: For safety reasons the instrument may only be used
for the purposes described in the operating manual
•To avoid injury use adequate safety equipment (protective
goggles, gloves etc. if applicable) when working with the in-
strument
•Before first operation, check whether the voltage shown on the
instrument matches your local mains voltage. The power cord
may only be connected to a grounded, fused (not higher than

Linomat 5
Instruction manual, March 2016 Page 3
16A) outlet. Do not use extension cords without ground con-
tact
•When working with the fluids of the instrument, be sure to
take the appropriate caution (protect your eyes from direct
contact with liquid)
•The instrument may be used only by properly trained laboratory
staff
•The instrument may not be used in rooms with danger of ex-
plosions
•The instrument contains highly sophisticated electronics and
optical parts. It may be operated only in a non-condensing at-
mosphere in the temperature range outlined in the chapter
"Technical Data". Before installation and use, the instrument
should be acclimated properly
•Use a damp lint free cloth for cleaning the instrument surface.
Do not employ aggressive detergents
•Protect yourself and the instrument from electrostatic shock
which can cause damage to the electronic parts
•Only authorized personnel may open the instrument. Service
and repair is only to be performed by trained specialists. Use
spare parts and consumables supplied by CAMAG only. The
warranty is voided if parts from other sources are used. Check
the service manual before you start service to reduce product-
specific risks
•The power cord has to be removed before the instrument is
opened. It is not permitted to work on an instrument that has
been opened and is connected to the power supply
•Spare fuses must be of the type specified by the instrument
manufacturer. It is forbidden to short-circuit or manipulate fus-
es
•Use only the original, with the instrument delivered power cord
type
•If the instrument is found to be defective, it must be switched
off and steps must be taken to ensure that it cannot be
switched on by mistake
•If liquids penetrate the inside of the instrument, the power has
to be disconnected immediately. Small amounts of liquid can
be wiped off and/or dried by means of a hairdryer, with larger
amounts of liquid a service technician has to be called. A test
of functionality has to be performed in all cases
•Carry out all safety checks and the preventive maintenance as
recommended by the manufacturer in order to assure your per-
sonal safety and the full functionality of the instrument. Have

Linomat 5
Instruction manual, March 2016 Page 4
an authorized service specialist perform any service not de-
scribed by this manual
•See original manufacturers' manuals for further safety data on
third party equipment supplied with the system
•Lift/move/transport the system with the necessary care and
with sufficient manpower (install the transport security devices
if applicable, transport it only in the original packaging)
•The safety of any system incorporate with the equipment is the
responsibility of the assembler of the system
•This symbol indicates that this equipment must not be disposed
of as unsorted municipal waste but is to be collected separately
as electrical and electronic equipment (WEEE-Directive
2002/96/EC). To properly recycle the instrument or parts of it
you are requested to send the equipment back to the distribu-
tor, producer or an adequate collection system at the end of its
life. This will have potential effects on the environment and
human health
1.3 Parts supplied
Part no Units Description
695.0014
1
Sample Syringe 100µL
140.7808-1
1
Tool kit, comprising:
715.2329
1
Down holder for TLC sheets
715.2328
1
Down holder for TLC plates
140.0450-1
1
Pneumatics connecting kit
125.1021
1
RS232 connecting cable
362.0006
2
Fuses 1AT
705.0018
1
Allen wrench 2.5mm
1
Respective power cord
B.022.7808E
1
Instruction manual (English)
1.4 Spare parts
Part no
Description
695.0014
Sample Syringe 100µL
695.0015
Sample Syringe 500µL
022.7830
Plunger for syringe 100µL
022.7831
Plunger for syringe 500µL
115.0570
Venturi jet assembly

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Instruction manual, March 2016 Page 5
2Installation
2.1 Instrument
Observe the environmental requirements (2.2 Installation envi-
ronment) when setting up the instrument.
Carefully unpack all components and accessories listed on the
shipping list from of the upper part of the packing. Make sure
the shipment is complete.
The plate support has been secured with foam pieces for ship-
ment. To unlock the plate support, remove all foam pieces from
the slit in the instrument base.
Fig. 1: The instrument
Remove the dosage turret carefully from the package and
place it on the turret support (fig. 2).
Make sure that the dosage turret has been properly positioned
on the fixation (3) before tightening the two turret screws (2
and 4) by means of the screwdriver supplied.
Tighten screw (1) by hand.
Connect the turret cable with connector (2) as shown in fig. 3.

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Instruction manual, March 2016 Page 6
Fig. 2: Mounting the dosage turret
2.2 Installation environment
The place for installation should meet the following requirements:
Bench space Width 360mm
Depth 510mm (add space for cables approx. 100mm)
Height 410mm
Weight 12.5kg

Add adequate space for a PC next to the instrument
Operating
temperature
The temperature should be within a range of 18 to 35
degrees centigrade and free from significant variations.
Humidity Humidity and temperature conditions must not cause
condensation.
Atmospheric
conditions
Adequate ventilation free from acidic, alkaline or other
gas that may corrode metal or painted surfaces must
be secured.
Further requirements:
•Do not place the instrument in a location where the tempera-
ture significantly changes (e.g. under an air conditioning duct
or by a window). Significant changes in temperature will affect
the performance of the unit.
•Do not place the instrument in direct sunlight. Direct sunlight
may create significant temperature changes which will affect
the performance of the system.
•Do not use the instrument in an environment with moving am-
bient air (draft).
•Do not expose the instrument to any strong vibration or shock.
•Avoid placing the instrument near equipment that radiates
heat. Do not place the instrument near gas burners, electric
heaters or ovens.

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Instruction manual, March 2016 Page 7
•Do not place the instrument near equipment that generates in-
tense magnetic fields such as electric welding equipment, high
frequency furnaces, pole transformers, etc.
•Protect the instrument from excessive dust.
•Connect the instrument to power lines that are free from sud-
den changes or voltage fluctuations.
•If you must use power motor driven equipment (such as a stir-
rer or shaker) in the same line as your instrument, ensure that a
noise reduction unit is in the same power line
2.3 Conditions for the installation
Confirm that the following requirements exist before installing the
instrument:
Power supply and ground
Line voltage: 100 – 240V (see rating plate on instrument).
Frequency: 50 / 60 Hz
Power capacity: 20 W
Ground
terminal:
A grounded outlet should be within 2 meters of
the instrument.
Gas supply
N2 or
compressed air
Required pressure 4 - 6 bar (58 -87 psi)
Gas consumption 1 L/min
2.4 Gas supply
Connect the supplied pressure tubing to the gas inlet nipple
(fig. 3, item 4) on the backside of the instrument.
Connect the other end of the tubing to the gas supply.
If the outlet of your gas supply does not fit, the N2/compressed air
connection kit allows connection to standard ¼” tubing.
Adjust the primary pressure to 4 - 6 bar (58-87 psi).
The message:„WAITING FOR SYSTEM PRESSURE“ will be displayed
if the instrument is started with too low pressure.
If long thin tubing is used it is recommended to increase the pri-
mary pressure to 6-8 bar (87-115 psi).
2.5 Mains connection
Ensure that the voltage shown on the rating plate (left side)
matches that of the mains.
Use the supplied power cord for connecting the instrument to
the mains outlet.

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Instruction manual, March 2016 Page 8
Fig. 3: Connections. 1 = RS232 Interface, 2 = dosage turret connection, 3 = Power
switch and mains connection with fuse box, 4 = gas connection
2.6 Connection to the PC
The CAMAG Linomat 5 is shipped with a 9-pin interface cable for
connection to the PC.
Connect the cable to the instrument and to a free COM-port
of the PC to enable data transfer.
3Getting started
3.1 Automatic instrument monitoring
A sensor in the CAMAG Linomat 5 monitors the pressure of the
gas supply and generates an error message if the pressure drops
below 3.5 bar during spray-on application.
All valves are controlled in such way that they close if the power
fails or the instrument is switched off.
3.2 Checking system functions
Switch on the instrument.
The Linomat 5 will now perform the following checks and tasks:
1. Initializing the plate stage drive
2. Initializing the syringe drive.
If startup was successful the display will read:
** Linomat 5 **
Instrument ready
In this phase, only physical blocking of a drive can cause an error.
If necessary, check if all transport locks have been removed and
whether there are foreign objects in the instrument. (e.g. below
the plate stage).

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Instruction manual, March 2016 Page 9
3.3 Inserting a dosage syringe
Installation of a syringe (see fig. 4):
Make sure plate stage is in front position and the syringe lever
arm is at the top of the turret.
Fill the syringe with at least the minimum amount indicated on
the display.
Use the left hand to move the lever arm (1) to the left and
hold it there.
Carefully insert the syringe through the syringe holder (2) into
the spray head (3) and lower the syringe carefully until it rests
in the spray head. This way the needle is guided through the
spray nozzle.
The volume of the syringe in use must be set in the user dialog. If
a wrong syringe volume is entered, the application volumes will all
be wrong.
Fig. 4: Installation of the syringe. 1= Lever arm, 2 = syringe holder, 3 = Spray head as-
sembly with nozzle, 4 = slide coupler, 5 = scale pointer
Entering syringe volume:
Press the DIALOG key on the instrument to start the user dia-
log.
Use the arrow keys and to select the volume of the sy-
ringe in use.
Confirm by pressing the ENTER key on the instrument.

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Instruction manual, March 2016 Page 10
3.4 Setting the application position
The application position Y is set by moving the dosage turret to
the proper position.
Press the slide coupler (4) backwards till the lock pin is re-
leased.
Move the turret to the desired application position and then
release the slide coupler. You can read the position (5) on the
ruler at the front edge of the turret bridge.
3.5 Loading a TLC plate or foil
All plate sizes held by both front and rear ledge (20x20, 20x10):
Move the plate lift lever (1) situated on the right side of the
plate stage to the rear position in order to lower the table.
Now flip the front ledge (2) of the stage down (forward) mak-
ing the plate table freely accessible.
Place the plate (3) in the rear left corner of the table so that it
touches the rear stage ledge and both positioning pins (4).
Now flip up the front ledge (2) and move the plate lift lever (1)
carefully to the forward position. Guide the lever to avoid that
the stage moves up too quickly.
Fig. 5: Plate stage. 1 = plate stage lever, 2 = front ledge, 3 = TLC-plate, 4 = pin.
All sizes not held by both front and rear ledge (10x10 or smaller):
Position the plate to be applied on as described above
Position another plate of same thickness under the front ledge
for thickness compensation.
Position the plate holder behind the TLC plate to add stability.

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Instruction manual, March 2016 Page 11
Fig. 6: Plate stage for (2x)10 x 10 cm plates.
TLC foils (1):
Aluminium foils may not lay flat on the stage but can be held in
place by means of the down holder for foils (2). It is employed ac-
cording to fig. 7 and may be left in place if only foils are being
used.
The positioning of foils is similar to that of TLC-plates although
the edge of the foil must be placed under the down holder and in
contact with the positioning pins.
Fig. 7: Plate stage with foil. 1 = foil, 2 = down holder for foils.
3.6 Waste plate
To ensure proper spraying all newly filled syringes are started by
predosing a small volume at the waste position. The waste posi-
tion is below the spray nozzle wherever the turret is currently po-
sitioned.
Put a 20x10cm TLC plate (waste plate) on the instrument
housing below the spray nozzle.
To avoid predosing into the slit in the housing make sure not to
position the turret between (approx.) 40 and 65mm (3).
Move the waste plate from time to time so the spray does not al-
ways hit the same position.

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Instruction manual, March 2016 Page 12
Fig. 8: 1 and 2 = possible positions for waste plate, 3 = no spray area
4Manual operation
4.1 Display and function of keys
Control lamps
The control lamps in the display indicate the following status:
•POWER ON: this lamp is lit when the instrument is switched on.
•ON LINE: this lamp is lit when the instrument is ON-LINE with
winCATS or is communicating with visionCATS
The following keys are available:
DIALOG
Selects the syringe size selection display (System ready) or acti-
vates the manual parameter input mode (Method stack).
ARROW KEYS and 
Select the next / previous parameter (or method) in the dialog.
ENTER
Confirms the current parameter, switches to the selected dialog or
(re-)starts the (last) selected method.
END
Interrupts the current application or switches back to the previous
dialog.
RESET
Resets and re-initializes the instrument. The current application is
interrupted but all parameters remain in memory.
RUN
Shows the selection of stored methods.
Use the arrow keys and to select a method to start.

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Instruction manual, March 2016 Page 13
Press ENTER to start the selected method or DIALOG to
change the parameters of the method locally.
4.2 Stand-alone operation
The instrument can be used in stand-alone mode. Up to 10 meth-
ods can be stored and used locally.
Note that locally started methods cannot be used in an analysis in
visionCATS/winCATS and that local parameter changes are not
documented in the software.
Procedure for OFF-LINE start:
Prepare the instrument for sample application.
Press the RUN key
The most recently used method is displayed. With the and
keys you can select another locally stored method.
Press the ENTER key to start the displayed method. The last
method is re-started if ENTER is pressed in the “System ready”
mode.
Procedure for local input of parameters:
Press the RUN key
The most recently used method is displayed. With the or 
key you can select another locally stored method.
Press the DIALOG key to locally change parameters of the se-
lected method.
Press the or key to select a parameter group (global pa-
rameters, layout parameters, track assignment parameters,
save method) for local input and press ENTER to confirm.
Now you can step through the parameters of the group by
means of the ENTER key or use the or key to change the
current parameter. Press ENTER to confirm the new value and
move on the next parameter.
Procedure for saving a changed method:
Select the parameter group Save method or press the END
key after having changed the parameters.
Select the memory position to save the new method in by
means of the or key. Press ENTER to confirm position
and execute the save routine.
Procedure for local delete of a saved method:
Press the RUN key
The most recently used method is displayed. With the or 
key you can select the locally stored method to delete.

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Instruction manual, March 2016 Page 14
Press the key combination RUN-END (press and hold RUN,
then press END) and confirm deleting with ENTER.
Flow diagrams for these dialogs are depicted in part 7 Display
texts.
4.3 Aborting an application in progress
Press the END key
The application in progress is aborted. An aborted application
cannot be continued.
4.4 Resetting the instrument
Procedure:
Press the RESET key
This will abort all activities in progress and re-initialize the in-
strument.
4.5 Docking the syringe
After a method has been started the display will show the re-
quired volume and the vial or ID of the sample to be used.
Draw up the required volume of the sample indicated.
Mount the syringe as described in chapter 3.3
Press ENTER
The syringe drive will now perform an automatic docking at the
indicated volume, then the spraying is started at the waste posi-
tion and finally sample application starts.
If you do not wish to perform automatic docking after mounting
the syringe, you can move the syringe drive manually by means of
the key. Press both arrow keys to move fast.

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5Maintenance and trouble shooting
5.1 General maintenance
The instrument may be serviced only by authorized technicians
familiar with its technical/functional properties. In daily use the
Linomat 5 requires maintenance about once a year. The chapter
Maintenance Data Sheet informs about the parts and their fre-
quency to be changed.
5.2 The Setup dialog
By means of the Setup dialog you can select the communication
baud rate between the instrument and the PC, the language and
LCD contrast.
To enter the Setup dialog:
Hold down the DIALOG key and press the RESET key.
Release the RESET key, then release the DIALOG key.
The display will now show LINO5 Vx.xx.xx Setup Mode where
x.xx.xx is the actual firmware version of the Linomat 5.
Press the ENTER key to start the Setup dialog.
Set baud rate
Start the Setup dialog according to the procedure above. The dis-
play now shows the current baud rate (default is 19'200).
Press the or key to change the setting.
Press the ENTER key to accept the current selection (and move
on to the language selection).
Press the RESET key to quit the user dialog.
Set display language
Start the user dialog according to the procedure above. The dis-
play now shows the current baud rate.
Press the ENTER key to move on to the language selection
display.
The current language setting is displayed.
Press the or key to change the setting.
Press the ENTER key to accept the current selection (and move
on to the LCD contrast selection).
Press the RESET key to quit the user dialog.

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Set the LCD contrast
Start the user dialog according to the procedure above. The dis-
play now shows the current baud rate.
Press the ENTER key twice to move on to the LCD contrast se-
lection display.
The current contrast setting is displayed.
Press the or key to change the setting.
Press the ENTER key to accept the current selection.
Press the RESET key to restart the instrument.
5.3 Handling of the HAMILTON-syringe
To achieve a maximum lifetime for the gas-tight HAMILTON-
syringe the following points must be observed:
•Ensure extremely clean conditions when handling the syringe
body and plunger.
•Never lubricate the plunger.
•The Teflon tip of the plunger is very sensitive. Even slightest
scratches can cause a leak.
•Plungers and syringe bodies are exchangeable.
•To fill the sample dosage syringe make sure the needle is not
pushed against the bottom of vial and that no air bubbles re-
main in the needle.
The plunger must not be exposed to boiling water.
The following replacement plunger can be obtained:
022.7830 Replacement plunger for 100 µL syringe
022.7831 Replacement plunger for 500 µL syringe
5.4 Adjusting the spray gas
Spray gas flow is controlled by a gas pressure regulator, factory
adjusted to 1.0 bar. It may be suitable to increase this pressure to
achieve better spray quality when using highly viscous liquids.
Procedure:
Turn the spray pressure regulator (1) clockwise to increase
pressure. The pressure can be read from an external gauge you
can attach at (2). Adjust pressure to 1.5 bar.

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Instruction manual, March 2016 Page 17
Fig. 9: 1 = pressure regulator, 2 = connection for external gauge, 3 = gas supply,
Change the pressure only while sample application is in progress
to get a correct reading from the gauge.
5.5 Cleaning the jet assembly
The jet assembly, a part of spray nozzle, consists of a square out-
let into which a circular needle is inserted. At the four free corners
gas flows at high speed and sprays the sample emerging from the
needle tip onto the TLC plate. Clogged corners make the jet
stream irregular.
Unscrew the jet assembly and wash it with a suitable solvent
(ultrasonic bath).
5.6 Replacing fuses
Procedure:
First disconnect the power cord from the mains connection of
the instrument.
Pull out the fuse holder next to the power connection with a
small screwdriver.
Replace the fuse(s). The label 250 V 1.0 AT (slow) is valid to the
full voltage range.
Push back the fuse box.
Reconnect the power cord.
Fig.10: Mains connection, switch and fuse holder

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Instruction manual, March 2016 Page 18
5.7 Maintenance Data Sheet
CAMAG Maintenance Data Sheet
Linomat 5
February 2015
Purpose
The maintenance data sheet informs about maintenance interval of the respective
instrument as well as the proposal for IQ/OQ interval if applicable. In addition, it
identifies consumable parts with the respective replacement cycle.
Maintenance interval
Maintenance
12 Months
IQ/OQ
12 Months
Consumable parts
Part No.
Description
Replacement cycle
695.0014
Syringe 100µl
24 Months
695.0015
Syringe 500µl
24 Months
115.0570
Spray nozzle
24 Months
022.7830
Plunger for 100µl syringe
3 Months
022.7831
Plunger for 500µl syringe
3 Months
6Technical data
Power connections 100 – 240 V 50 / 60 Hz 20 W
Dosing syringe Choice of 100 µL or 500 µL, gas-tight
Dosing volume 0,1µL to 5000µL (i.e. 50 fillings of 100µL syringe per application!)
Syringe drive Stepper motor 1600 steps / rev.:
100nL = 120 steps for 100µL syringe
100nL = 24 steps for 500µL syringe
Stage drive Stepper motor 3200 steps/rev. 8 steps = 0.1 mm
Maximum speed 250 mm/s with acceleration ramp
Positions programmable: 5.0 – 195.0 mm in 0.1 mm increment
In- output connec-
tion
RS232
Measures Width 360mm, depth 510mm, height 410mm
Weight 12.5 kg

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Instruction manual, March 2016 Page 19
7Display texts and diagrams
7.1 Normal mode
Text Description
FW V: 1.00.01

Firmware version at start up
Device Power on

CAMAG


LINOMAT5

The system was properly initialized and is wait-
ing for an application.
LINOMAT5
SYSTEM READY
The system was properly in initialized and is
waiting for application.
THIS METHOD?
TEST 87364
Selection of a stored method
WAITING FOR
SYSTEM PRESSURE
System pressure too low (4..6bar).
Device is waiting for gas.
GO TO
PARK POSITION
Plate table and syringe lever are moved to the
parking position.
INIT
TABLE DRIVE
Initialization of specified drive.

02/12
Σ
05/32
PREDOSE 1.3µl
Predosage is running for the 2. of 12 samples
and the 5. of total 32 bands

03/05
Σ
09/18

02/04 4.7µl
Dosage is running for the 3. of total 5 samples
and the 9. of total 18 bands.
4.7µl of the 2. of total 4 bands from sample 3
has been applied.
OPERATION
COMPLETED
Application has been properly completed
LINOMAT 5
TESTING DRIVES
Drives test is running

PAUSE!

12 min 48 s
Instrument is in pause mode since 12 min and
48 sec.

ERROR 38

TEXT TEXT TEXT
See chapter 7.4 for error messages