Campbell CS440 User manual

CS440 Liquid Level Senso
r
Revision: 9/06
Copyright © 2006
Campbell Scientific, Inc.

Warranty and Assistance
The CS440 LIQUID LEVEL SENSOR is warranted by CAMPBELL
SCIENTIFIC, INC. to be free from defects in materials and workmanship
under normal use and service for twelve (12) months from date of shipment
unless specified otherwise. Batteries have no warranty. CAMPBELL
SCIENTIFIC, INC.'s obligation under this warranty is limited to repairing or
replacing (at CAMPBELL SCIENTIFIC, INC.'s option) defective products.
The customer shall assume all costs of removing, reinstalling, and shipping
defective products to CAMPBELL SCIENTIFIC, INC. CAMPBELL
SCIENTIFIC, INC. will return such products by surface carrier prepaid. This
warranty shall not apply to any CAMPBELL SCIENTIFIC, INC. products
which have been subjected to modification, misuse, neglect, accidents of
nature, or shipping damage. This warranty is in lieu of all other warranties,
expressed or implied, including warranties of merchantability or fitness for a
particular purpose. CAMPBELL SCIENTIFIC, INC. is not liable for special,
indirect, incidental, or consequential damages.
Products may not be returned without prior authorization. The following
contact information is for US and International customers residing in countries
served by Campbell Scientific, Inc. directly. Affiliate companies handle
repairs for customers within their territories. Please visit
www.campbellsci.com to determine which Campbell Scientific company
serves your country. To obtain a Returned Materials Authorization (RMA),
contact CAMPBELL SCIENTIFIC, INC., phone [phone]. After an
applications engineer determines the nature of the problem, an RMA number
will be issued. Please write this number clearly on the outside of the shipping
container. CAMPBELL SCIENTIFIC's shipping address is:
CAMPBELL SCIENTIFIC, INC.
RMA#_____
815 West 1800 North
Logan, Utah 84321-1784
CAMPBELL SCIENTIFIC, INC. does not accept collect calls.

i
CS440 Table of Contents
PDF viewers note: These page numbers refer to the printed version of this document. Use
the Adobe Acrobat® bookmarks tab for links to specific sections.
1. Introduction..................................................................1
2. Specifications ..............................................................1
3. Installation....................................................................2
3.1 Initial Inspection and Handling Guidelines..............................................2
3.2 Installation Guidelines..............................................................................2
4. Wiring............................................................................3
5. Programming Example................................................4
5.1 Using ShortCut.........................................................................................4
5.2 Using CRBasic .........................................................................................4
5.3 Using Edlog..............................................................................................5
6. Maintenance.................................................................6
6.1 Every Visit, At Least Monthly..................................................................6
6.2 Every Three Months.................................................................................7
6.3 Every Two to Three Years or on a Rotating Schedule .............................7
7. Troubleshooting Hints ................................................7

This is a blank page.

1
CS440 Liquid Level Sensor
1. Introduction
This manual describes using the CS440, ACData Solutions’ SPXD-500
submersible pressure transducer with Campbell Scientific dataloggers.
Information provided in the manual includes datalogger-to-sensor connection,
datalogger programming, and maintenance requirements.
The CS440 Submersible Pressure Transducer is designed to provide reliable,
accurate water pressure/level measurements. The CS440 is specified for
operation over the 0°– 50°C (32°– 122°F) temperature range. Standard
pressure ranges include 0 – 5, 15, 30, 50 and 100 PSIG (vented) as well as 30,
50 and 100 PSIA (non-vented).
The design uses an isolated silicon strain gauge sensor housed in a 316
Stainless Steel package to enhance reliability. The rugged construction makes
the CS440 suitable for water level measurement in irrigation applications,
water wells, lakes, streams and tanks. The cable incorporates a vent tube to
compensate for atmospheric pressure fluctuations and the jacket is made of
rugged polyurethane, designed to remain flexible and tough, even under harsh
environmental conditions.
2. Specifications
Electrical Specifications:
Excitation: 8 – 24 VDC
Operating Current: 4-20 mA
Operating Temperature Range: 0°– 60°C, nonfreezing
Pressure Measurement Specifications:
Static Accuracy: 0.1% span (B.F.S.L.)1
Thermal Shift Zero: ±1.0% span2(5 PSIG Range)
± 0.40% span2(All Other Standard Ranges)
Thermal Shift Span: ±0.75% span2(5 PSIG Range)
±0.40% span2(All Other Standard Ranges)
Mechanical Construction:
Diameter: 1.0”
Length: 13” (includes Flex Seal/Strain Relief)
Sensor Element and Body: 316 Stainless
TopCapandEndConeAssembly: Delrin
Other wetted materials: Viton, Nylon, Buna-N
Cable:
Description: Shielded, 9 Conductor #24 AWG,
Polyethylene Insulators Integral Vent Tube
Diameter: 0.290” Nominal
Jacket: Polyurethane
Cable Resistance: 0.026 Ohm/Ft Typ., TCR: 0.3%/°C

CS440 Liquid Level Sensor
2
Notes:
1. Includes Linearity, Repeatability and Pressure Hysteresis at 25 °C.
2. 0 – 50 °C, Referenced to 25°C.
Specifications subject to change without notice.
3. Installation
3.1 Initial Inspection and Handling Guidelines
Upon receipt of the CS440, inspect the packaging for any signs of shipping
damage and, if found, report the damage to the carrier in accordance with
policy. The contents of the package should also be inspected and a claim filed
if any shipping related damage is discovered.
Care should be taken when opening the package not to damage or cut the cable
jacket. If there is any question about damage having been caused to the cable
jacket, a thorough inspection is prudent.
The model number and pressure range is etched on the housing. Check this
information against the shipping documentation to ensure that the expected
model number and range were received.
Gauge pressure (vented) devices must always have a desiccant tube attached.
New desiccant is blue in color. As the desiccant material absorbs water vapor,
it begins to turn pink, and eventually white when fully expired. Desiccant
tubes should be inspected regularly (i.e., every two months) and historical
information will help to baseline desiccant replacement requirements for a
given application/climate.
Absolute pressure (non-vented) units do not require a desiccant chamber. If
the cable incorporates a vent tube, the vent tube is heat sealed at both ends
prior to shipment and must remain sealed.
Remember that although the CS440 is designed to be a rugged and reliable
device for field use, it is also a highly precise scientific instrument and should
be handled as such. There are no user serviceable parts and any attempt to
disassemble the device will void the warranty.
3.2 Installation Guidelines
The CS440 is designed for water level measurement. Typical applications
include agricultural water level/flow, water wells, lakes, streams and tanks. If
the device is to be installed in a liquid other then water or in contaminated
water, check the compatibility of the wetted materials.
The transducer may be installed in any position but it is calibrated and tested in
the vertical orientation, as it would normally be suspended.
Never suspend the transducer from the connections at the top end of the cable.
When suspending the device, in a well for example, a proper strain relief
should be attached around the cable jacket and properly secured at the well
head.

CS440 Liquid Level Sensor
3
Although the cable jacket is made from a thick, tough polyurethane formation,
care should be taken to avoid cable damage. Further, sharp bends or excessive
pinching of the cable can cause damage and may pinch off the vent tube
causing measurement errors in the case of gauge pressure (vented) devices.
Do not drop the instrument or allow it to “free fall” down a well as this may
damage the device.
Never attempt to disassemble the transducer as this will void the warranty.
4. Wiring
The measurement of a 4-20 mA signal requires a precision shunt resistor of
either 100 or 125 Ohms. Typical ratings on the resistor are 0.1 percent
tolerance, 10 ppm per deg C, and 1/4 watt. The measurement can be single
ended or differential. If you are using a CURS100, please refer to the
CURS100 manual. If you are using a resister, one side goes to the SE or H
input channel with the blue wire. The other end of the resistor goes to the L
side for a differential measurement or G for ground on a single ended
measurement. The low side of the differential channel is connected to ground
via a jumper wire.
Single Ended
Color
Function
CR200 Series
CR10(X), CR510,
CR1000, CR3000,
CR5000
White + Power. 8 to 24 VDC Battery + 12V
Blue Signal SE input SE input
Resister Voltage shunt SE Input SE Input
Resister G G
Clear Shield. Not connected
to transducer body G G
Differential
Color Function CR10(X), CR510, CR1000, CR3000, CR5000
White + Power. 8 to 24 VDC 12V
Blue Signal H Input
Resister Voltage shunt H Input
Resister L Input
Jumper Tie Low to Ground L Input
Jumper G
Clear Shield. Not connected
to transducer body G
You must also supply power for the 4-20 mA transmitter. For example, if the
sensor requires a minimum of 9 VDC and you are using the CURS100, you
need to make sure that the supply voltage does not drop below 9 V + (20 mA
amps * 100 Ohms) = 11 VDC.

CS440 Liquid Level Sensor
4
IMPORTANT: Current measurements such as 4-20 mA signals vary widely in
how they can be powered and connected to a datalogger. Please refer to the
CURS100 manual or the Application Note 2MI-B.
5. Programming Example
5.1 Using ShortCut
ShortCut is the easiest and typically the preferred method for programming the
datalogger. ShortCut generates a wiring diagram that shows how to connect
the pressure transducer to your datalogger. Select “4-20 mA Input” from the
Generic Measurements list. Use desired units when keying in the
measurements that correspond to the 4-20 mA end points for measurement
equivalents. For example, if the calibrated range was 0-5 psi, the two values
should be 0 and 5.
The sections that immediately follow are for CRBasic, Edlog and
Keyboard/Display users. ShortCut users can jump ahead to the
Maintenance section (page 6).
5.2 Using CRBasic
For our CR1000, CR3000, and CR5000 dataloggers, the VoltDiff instruction is
used. Because our CR200-series dataloggers do not support differential
measurements, the VoltSE instruction must be used when you have a CR200-
series datalogger.
Sample Program for CR200 Series Datalogger
'CR200 Series
'Declare the variable for the water level measurement
Public PSI
'Define a data table for 60 minute maximum and minimums
DataTable(Hourly,True,-1)
DataInterval(0,60,Min)
Maximum(1,Level,0,0)
Minimum(1,Level,0,0)
EndTable
'Read sensor(s) every 60 seconds
BeginProg
Scan(60,Sec)
'Code for 4-20 mA measurements:
VoltSE(PSI,1,1,0.03125,-12.5)
'Call the data table:
CallTable(Hourly)
NextScan
EndProg
NOTE

CS440 Liquid Level Sensor
5
Multiplier and Offset
The Multiplier and Offset can be changed to scale the result or perform unit
conversions. The VoltSE instruction measures mVolts.
V=IR
At 4 mA, V = 4 mA * 100 ohms = 400 mV
At 20 mA, V = 20 mA * 100 = 2000 mV
Pressure = M * mV output + b
Where; M = multiplier, and b = offset
M= Pressure range / (mV2 – mV1)
If the sensor outputs 0 psi at 4 mA (or 400 mV), and 5 psi at 20 mA
(or 2000 mV) then the multipliers is calculated as follows for a 50 psi
sensor:
M = 50 psi / (2000 mV – 400 mV) = 0.03125 psi/mV
To convert to depth in feet., (Depth = 2.31 * psi).
M = 0.03125 psi/mV * 2.31 ft/psi = 0.7218 ft mV
The offset is typically applied in the field to adjust the reading to
whatever datum is used.
5.3 Using Edlog
Typically, Instruction 2 (Volt Diff) is used to read the CS440. Instruction 1
(Volt SE) can also be used to read the CS440. Your datalogger manual
provides detailed explanations of Instruction 1 and Instruction 2.
;{CR10X}
;
*Table 1 Program
01: 60 Execution Interval (seconds)
1: Volt Diff (P2)
1: 1 Reps
2: 25 2500 mV 60 HZ rejection
3: 1 Channel
4: 1 Loc [ Level ]
5: .7218 Mult
6: 0.0 Offset
*Table 2 Program
02: 0.0000 Execution Interval (seconds)
*Table 3 Subroutines
End Program

CS440 Liquid Level Sensor
6
After this command is executed, the input location within the logger called
“Level” holds the measured pressure, reported in PSI. This result may be
further processed within the logger or stored to final storage memory.
Multiplier and Offset
The Multiplier and Offset can be changed to scale the result or perform unit
conversions. The P2 instruction measures mVolts.
V=IR
At 4 mA, V = 4 mA * 100 ohms = 400 mV
At 20 mA, V = 20 mA * 100 = 2000 mV
Pressure = M * mV output + b
Where; M = multiplier, and b = offset
M= Pressure range / (mV2 – mV1)
If the sensor outputs 0 psi at 4 mA (or 400 mV), and 5 psi at 20 mA
(or 2000 mV) then the multipliers is calculated as follows for a 50 psi
sensor:
M = 50 psi / (2000 mV – 400 mV) = 0.03125 psi/mV
To convert to depth in feet., (Depth = 2.31 * psi).
M = 0.03125 psi/mV * 2.31 ft/psi = 0.7218 ft mV
The offset is typically applied in the field to adjust the reading to
whatever datum is used.
6. Maintenance
Periodic evaluation of the desiccant is vital for keeping the vent tube dry. To
assess the effectiveness of the desiccant, use one of the following:
•An indicating desiccant that changes color when it’s losing its drying
power
•An enclosure humidity indicator such as our #6571 humidity indicator card
6.1 Every Visit, At Least Monthly
•Collect data
•Visually inspect wiring and physical conditions
•Check indicating desiccant or enclosure humidity indicator; service
desiccant if necessary

CS440 Liquid Level Sensor
7
•Check battery condition (physical and *6 mode of the datalogger)
•Check all sensor readings (*6 mode of the datalogger); adjust transducer
offsets if necessary
•Check recent data (*7 mode of the datalogger)
•Perform routine maintenance suggested by manufacturers
See datalogger manual for more information on *6 and *7
modes.
6.2 Every Three Months
•Change batteries (as needed--may be less often)
•Replace enclosure desiccants
•Check calibration of all sensors
•Inspect probe cable conditions for deterioration or damage
•Check wire connections ensuring they are still secure
6.3 Every Two to Three Years or on a Rotating Schedule
Send the transducers to the factory or laboratory for inspection and have them
serviced and/or replaced as needed.
7. Troubleshooting Hints
Problem:
Unit is not responding to logger or responding erratically.
Suggestion:
Check the electrical connections (White is +V and Blue is Signal Return) to
ensure proper connection to the logger. Some loggers require the use of an
external termination resistor. In this case, the signal return is generally
connected to an input together with one lead from the resistor (make sure both
leads are securely connected in the wiring terminal and that the wire itself, not
the insulator is secured within the wiring terminal). The other resistor lead is
typically connected to a Ground (G) or analog ground (AG) terminal on the
wiring panel. This resistor is typically of a value of 100 or 125 Ohms. Consult
CSI with further questions on this matter.
Problem:
Transducer appears to be operating properly but data shows a periodic or cyclic
fluctuation not attributable to water level changes.
NOTE

CS440 Liquid Level Sensor
8
Suggestion:
A kinked or plugged vent tube will not effectively vent a gauge pressure
(vented) type of device. Normal changes in barometric pressure will appear as
water level fluctuations and these types of errors are typically on the order of 1
foot of water level. If the desiccant chamber has not been properly maintained,
water may have condensed in the vent tube and the device should be returned
to the factory for service.
Note that errors in uncompensated depth measurement using absolute (non-
vented) devices are expected and may or may not be significant, depending on
the application. A barometric pressure transducer can be used to provide
compensation data, effectively eliminating error due to barometric fluctuations.

This is a blank page.

Campbell Scientific Companies
Campbell Scientific, Inc. (CSI)
815 West 1800 North
Logan, Utah 84321
UNITED STATES
www.campbellsci.com
[email protected]
Campbell Scientific Africa Pty. Ltd. (CSAf)
PO Box 2450
Somerset West 7129
SOUTH AFRICA
www.csafrica.co.za
[email protected]
Campbell Scientific Australia Pty. Ltd. (CSA)
PO Box 444
Thuringowa Central
QLD 4812 AUSTRALIA
www.campbellsci.com.au
[email protected].au
Campbell Scientific do Brazil Ltda. (CSB)
Rua Luisa Crapsi Orsi, 15 Butantã
CEP: 005543-000 São Paulo SP BRAZIL
www.campbellsci.com.br
[email protected]
Campbell Scientific Canada Corp. (CSC)
11564 - 149th Street NW
Edmonton, Alberta T5M 1W7
CANADA
www.campbellsci.ca
[email protected]
Campbell Scientific Ltd. (CSL)
Campbell Park
80 Hathern Road
Shepshed, Loughborough LE12 9GX
UNITED KINGDOM
www.campbellsci.co.uk
[email protected]
Campbell Scientific Ltd. (France)
Miniparc du Verger - Bat. H
1, rue de Terre Neuve - Les Ulis
91967 COURTABOEUF CEDEX
FRANCE
www.campbellsci.fr
[email protected]
Campbell Scientific Spain, S. L.
Psg. Font 14, local 8
08013 Barcelona
SPAIN
www.campbellsci.es
[email protected]
Please visit www.campbellsci.com to obtain contact information for your local US or International representative.