Cannondale FLASH 2010 Configuration guide

NTOWNER’SM
SMANUALSUP
UPPLEMENTO
WARNING READ THIS SUPPLEMENT AND YOUR
CANNONDALE BICYCLE OWNER’S MANUAL.
Both contain important safety information.
Keep both for future reference.
2010
FLASH
125238.PDF
Revision 02/2010

In this supplement, particularly important information is presented in the following ways:
WARNING Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
NOTICE Indicates special precautions that must be taken to
avoid damage.
TIP A TIP provides helpful information.
This manual meets EN standards
14764, 14766, and 14781.
Vélo certifié conforme aux exigences du décret
N 95-937 du 24 août 1995 norme NFR030

125238.PDF
1EN - 02/10
SAFETY INFORMATION
IMPORTANT COMPOSITES MESSAGE
WARNING
Your bike (frame and components) is made from
composite materials also known as“carbon ber.”
All riders must understand a fundamental reality
of composites. Composite materials constructed of
carbon bers are strong and light, but when crashed or
overloaded, carbon bers do not bend, they break.
For your safety, as you own and use the bike, you must
follow proper service, maintenance, and inspection of all
the composites (frame, stem, fork, handlebar, seat post,
etc.) Ask your Cannondale Dealer for help.
We urge you to read PART II, Section D.“Inspect For Safety”
in your Cannondale Bicycle Owner’s Manual BEFORE you
ride.
YOU CAN BE SEVERELY INJURED, PARALYZED OR
KILLED IN AN ACCIDENT IF YOU IGNORE THIS
MESSAGE.
BICYCLE REPAIR / WORK STANDS
The clamping jaws of a bike stand can generate a crushing
force strong enough to seriously damage your frame.
NOTICE
Never place your bike in a bike stand by clamping the frame.
Place your bike in a stand by extending the seat post and
positioning the stand clamp on the extended seat post. Don’t
extend beyond the MINIMUM INSERT line marked on the seat
post.
Since your carbon seat post can also be damaged by clamping
force, adjust the stand clamp for the minimum clamping force
needed to secure the bike.
Also, before clamping, clean the post and protect the seat post
nish with a rag.
INSPECTION & CRASH DAMAGE OF
CARBON FRAMES/FORKS
WARNING
AFTER A CRASH OR IMPACT:
Inspect frame carefully for damage (See PART II, Section
D. Inspect For Safety in your Cannondale Bicycle Owner’s
Manual. )
Do not ride your bike if you see any sign of damage, such
as broken, splintered, or delaminated carbon ber.
ANY OF THE FOLLOWING MAY INDICATE A
DELAMINATION OR DAMAGE:
■An unusual or strange feel to the frame
■Carbon which has a soft feel or altered shape
■Creaking or other unexplained noises,
■Visible cracks, a white or milky color present in
carbon ber section
Continuing to ride a damaged frame increases the
chances of frame failure, with the possibility of
injury or death of the rider.
EN - 02/10

2
INTENDED USE
All models are intended for Condition 3 Cross-Country,
Marathon) riding. Condition 43 symbol shown in next gure.
For riding on
unimproved
trails with
small obstacles
CONDITION 3
Bikes designed for riding Conditions 1 and 2, plus rough
trails, small obstacles, and smooth technical areas, including
areas where momentary loss of tire contact with the ground
may occur. NOT jumping. All mountain bikes without rear
suspension are Condition 3, and so are some lightweight rear
suspension models.
INTENDED
For cross-country riding and racing which ranges from mild
to agressive over intermediate terrain (e.g., hilly with small
obstacles like roots, rocks, loose surfaces and hard pack and
depressions). There are no large“sick drop”or drop os,
jumps or launches (wooden structures, dirt embankments)
requiring long suspension travel or heavy duty components.
Cross-country and marathon equipment (tires, shocks, frames,
drive trains) are light-weight, favoring nimble speed over
brute force. Suspension travel is relatively short since the bike
is intended to move quickly on the ground and not spend time
in the air landing hard and hammering through things.
NOT INTENDED
For use in extreme forms of jumping/riding such as hardcore
mountain, Freeriding, Downhill, North Shore, Dirt Jumping,
Hucking etc.
TRADE OFF
Cross-Country bikes are lighter, faster to ride uphill, and more
nimble than All-Mountain bikes. Cross-Country and Marathon
bikes trade o some ruggedness for pedaling eciency and
uphill speed.
MAXIMUM WEIGHT LIMIT
RIDER
lbs / kg
LUGGAGE *
lbs / kg
TOTAL
lbs / kg
300 / 136 5 / 2.3 305 / 138
* Seat Bag Only
WARNING
UNDERSTAND YOUR BIKE AND ITS INTENDED USE.
USING YOUR BIKE THE WRONG WAY IS DANGEROUS.
Industry usage Conditions 1 - 5 are generalized and
evolving. Consult your Cannondale Dealer about how you
intend to use your bike.
Please read your Cannondale Bicycle Owner’s Manual
for more information about Intended Use and
Conditions 1-5.

3
125238.PDF
MAXIMUM FORK LENGTH
Maximum Fork Length is an important frame safety testing
specication. You must observe the measurement when
installing headset parts, headset adapters, installing and
adjusting a fork, and selecting replacement forks. In this
manual, the number is also listed in the GEOMETRY/
SPECIFICATIONS.
HEADTUBE
HEADSET
PARTS or
ADAPTERS
AXLE
MAXIMUM FORK LENGTH
HOWTO MEASURE: 1. Install headset and fork. 2. Extend
fork and measure the distance from the bottom of the head
tube to the center of the wheel axle. Do not measure from
the bottom of headset bearing cups or head tube adapters.
The measurement MUST be taken from the bottom of the
head tube!!
WARNING
DO NOT EXCEED MAXIMUM FORK LENGTH
Exceeding the MAXIMUM FORK LENGTH limit can overload
the frame causing it to fail (break) while riding.
YOUCAN BE SEVERELYINJURED, PARALYZEDOR KILLED
IN AN ACCIDENT IF YOU IGNORE THIS WARNING.
TIRE SIZE
WARNING
OBSERVE THE “MAXIMUM TIRE WIDTH” FOR YOUR
BIKE FOUND IN THE GEOMETRY/ SPECIFICATIONS
SECTION OF THIS SUPPLEMENT.
Mounting the wrong size tires can result in the tires
hitting the fork or frame when riding. If this happens,
you can lose control of your bike and you can be thrown
o, a moving tire can be stopped because it touches the
fork or frame.
Do not mount oversized tires, ones that rub or hit the fork
or frame, ones that result in too little clearance, or ones
that can hit the fork or frame when the suspension is fully
compressed or when riding.
Take care that the tires you select are compatible with
your bike’s fork or frame design. Also, be sure to follow the
manufacturer’s recommendations of your front fork and
rear shocks.
When you are considering tires for your bike consider...
The actual measured size of a tire may be dierent than
its sidewall marking. Each time you mount a new tire,
take the time to inspect the actual clearance between the
rotating tire and all parts of the frame. The U.S. Consumer
Product Safety Commission (CPSC) requires at least
1/16”(1.6 mm) tire clearance from any part of the bike.
Allowing for lateral rim ex and a wheel or rim that is out-
of-true will likely mean choosing a rear tire that provides
even more clearance than the CPSC recommends.
ASK YOUR CANNONDALE DEALER FOR THE RIGHT
TIRES FOR YOUR BIKE AND ITS PARTICULAR
COMPONENTS!
YOU CAN BE SEVERELY INJURED, PARALYZED OR
KILLED IN AN ACCIDENT IF YOU IGNORE THIS
WARNING.

4
FLASH CARBON SEAT POST
MINIMUM SEAT POST INSERT DEPTH
For carbon frames, the seat post must be inserted a minimum
of 90 mm or 3.5 inches
90 mm
WARNING
MAKE SURE AT LEAST 90 mm OF THE SEAT POST IS
INSERTED INTO THE FRAME AT ALL TIMES. Failure to
insert the seat post correctly can place a very high stress on
the seat tube top tube junction causing the frame to break
while riding.
If your seat post isd eat post. Measure 90 mm from the
bottom of the seat post. Use a permanent marker to mark
the post at 90 mm. When adjusting the seat post height in
the seat tube, never adjust the seat post so that the line you
mark is above the top edge of the seat tube.
YOU MUST ALSO BE AWARE THAT bicycle seat posts are
permanently marked by the manufacturer with a“MINIMUM
INSERT” line on the seat post itself. You must not rely on this
marking as an indication of the proper MINIMUM SEAT POST
INSERTION DEPTH.
YOU CAN BE SEVERELY INJURED, PARALYZED OR KILLED
IN AN ACCIDENT IF YOU IGNORE THIS WARNING.
Installation
1. Always clean the inside of the seat tube with a dry clean
shop towel.
2. Apply a generous amount carbon gel to the inside of the
clean seat tube and to the seat post. A small nylon brush
works well for spreading inside the seat tube.
3. Apply small amount of bicycle bearing grease to the area
under the binder on the seat tube. Reinstall the seat
binder. Be sure to align the binder pin with the seat
tube slot.
Pin
ALIGN
Slot
SEAT BINDER
Light grease
Carbon gel
5 Nm, 44 InLbs

5
125238.PDF
4. Insert the seat post, set saddle height, and tighten the
binder bolt to 5 Nm, 44 In Lbs.
NOTICE
NEVER USE SOLVENTS OR SPRAY CLEANERS.
DON’T USE GREASE; ALWAYS USE CARBON GEL. Cannondale
in kit KF115/ is a small quantity, enough for two or three
applications.
NEVER FORCE THE SEAT POST INTO THE FRAME. Stop
inserting the seat post before SAVE feature. See “MAX.
INSERT” on page 7.
ALWAYS USE A TORQUE WRENCH.
TIP: When tightening the seat binder, also check the specied
tightening torques of the saddle to seat post clamp bolts.
TIP: Its a good idea to periodically remove the binder bolt, from the
binder, clean it threads and lightly grease the threads.
Cutting the Seat Post
When cutting the seat post
1. Make a straight cut; use a cutting guide such as ParkTool
SG-7 and a carbon specic saw blade. Lightly round and
smooth the nished cut with ne sandpaper.
2. Re-mark the MINIMUM INSERT line 90 mm up from the
bottom of the cut seat post. Mark the seat post without
scoring, scratching or otherwise damaging the surface of
the seat post. Use a thin decal (automotive pin striping)
or a paint marker.
NOTE: U.S. Consumer Product Safety Commission (CPSC)
bicycle regulations require minimum seat post insertion
be marked on the seat post.
WARNING
If the seat post requires cutting, have it done by a
professional bike mechanic with experience cutting high-
performance carbon components.
YOU CAN BE SEVERELY INJURED, PARALYZED OR
KILLED IF YOUR IGNORE THIS WARNING.
More Information on Carbon Seat Posts
For more information about carbon ber seat posts, see also
“APPENDIX D. Care and Maintenance of Carbon Fiber Seat
Posts”in your Cannondale Bicycle Owner’s Manual.

Replacement Cannondale part numbers are shown
throughout this supplement in BOLD ITALIC text.
K
L
F
A
ED
M
N
B
H
I
G
C
J
FLASH CARBON FLASH CARBON 29’ER
Size SPECIFICATIONS Small Medium Large X-Large Medium Large X-Large
ASEAT TUBE LENGTH (CM/IN) 38.2/15 43.2/17 48.2/19 53.2/20.9 43.0/16.9 47.5/18.7 52.5/20.7
BTOP TUBE HORIZONTAL (CM/IN) 55.5/21.9 58.5/23 61.5/24.2 64.0/25.2 59.3/23.3 62.2/24.5 64.1/25.3
C TOPTUBE ACTUAL (CM/IN) 54.8/21.6 56.6/22.3 59.1/23.3 61.8/24.3 57.3/22.6 59.6/23.5 61.3/24.1
DHEAD TUBE ANGLE 69.8° 70.1° 70.3° 70.5° 71.0° 71.2° 71.4°
ESEAT TUBE ANGLE 73.9° 73.6° 73.3° 73.0° 73.5° 73.0° 72.5°
FSTAND OVER (CM/IN) 75.2/29.6 77.5/30.5 79.9/31.5 82.0/32.3 79.8/31.4 81.9/32.2 84.0/33.1
G HEAD TUBE LENGTH - (CM/IN) 13.4/5.3 * * * 13.4/5.3 * *
HWHEELBASE (CM/IN) 105.8/41.7 108.1/42.6 110.6/43.5 112.5/44.3 109.8/43.2 110.9/43.7 112.0/44.1
IFRONT CENTER (CM/IN) 63.8/25.1 66.2/26.1 68.6/27 70.5/27.8 66.2/26.1 67.3/26.5 68.4/26.9
JCHAIN STAY LENGTH (CM/IN) 42.2/16.6 * * * 44.4/17.5 44.4/17.5 44.4/17.5
KBOTTOM BRACKET DROP (CM/IN) 3.5/1.4 * * * 6.5/2.6 * *
LBOTTOM BRACKET HEIGHT (CM/IN) 29.5/11.6 * * * 30.2/11.9 * *
MFORK RAKE (CM/IN) 4.5/1.8 * * * 4.5/1.8 * *
NTRAIL (CM/IN) 7.3/2.9 7.2/2.8 7.0/2.8 6.9/2.7 7.9/3.1 7.7/3 7.6/3
INTENDED USE CONDITION 3, XC RACING CONDITION 3, XC RACING
MAXIMUM FORK LENGTH (mm) 500 500
SEAT POST DIAMETER 27.2 mm 27.2 mm
MINIMUM SEATPOST INSERT 90 mm 90 mm
FRONT DERAILLEUR Direct Mount (See page 15.) Direct Mount (See page 15.)
HEADTUBE Headshok, 1.5”, 1.125“ Headshok, 1.5”, 1.125”
BOTTOM BRACKET BB30 only BB30 only
CHAINLINE 50 mm 50 mm
DROPOUT SPACING 135 mm 135 mm
REAR BRAKE POST MOUNT POST MOUNT
BRAKE ROTOR 140 mm, 160 w/adapter 140 mm, 160 w/adapter
MAXIMUMTIRE WIDTH 26 X 2.25 in 29 X 2.25 in
MAXIMUMWEIGHT LIMIT (lbs/kg) * (seat bag only) RIDER LUGGAGE* TOTAL
300 / 136 5 / 2.3 305 / 138
GEOMETRY /SPECIFICATION
Please note that the specications and information in this manual are subject to change for product improvement.
For the latest product information, go to http://www.cannondale.com/tech_center/

7
125238.PDF
Use this serial number for warranty
registration and theft recovery. See
your Cannondale Bicycle Owner’s
Manual for more information on
warranty registration.
SCUFFGUARDS - KF103/
SEAT TUBE
DOWNTUBE
BB30 SHELL
DROPOUT
CHAINSTAY PLATE
KP125/
DOWNTUBE
PROTECTOR
KP054/
TOP TUBE
RD HANGER
KP121/
SEAT BINDERS
KP120/BLK
KP120/GRN
BB CABLE GUIDE
KP122/
(includes FD NIPPLE)
FRAME SERIAL NUMBER LOCATION
(7-character barcode label)
26 x 13mm
(code 3 of 9)
5-DIGIT SEQUENCE IN YEAR
YEAR CODE
FACILITY CODE
SEATSTAY
INTEGRATED HEAD TUBE
CHAINSTAY
REAR BRAKE
POST MOUNT
160 mm
ROTOR ADAPTERS
KP135/ - SRAM
KP136/ - SHIMANO
FD NIPPLE
FD MOUNT
1.1 Nm, 10 InLbs
Loctite 242 (blue)
MINIMUM
SEAT POST INSERT
90 mm
5 Nm, 44 InLbs
KB6180/
MAX. INSERT
10 - 12 Nm,
89 - 106 InLbs
MIN. INSERT
The seat post is
larger than 27.2 mm
starting here up.
90 mm
SEAT POSTS
KP124/GRN
KP124/RED
KP124/WHT
10 Nm, 89 InLBS
MAX. TORQUE
KP123/
ATE

D
8
FLASH ALLOY FLASH ALLOY 29’ER
Size SPECIFICATIONS Small Medium Large X-Large Medium Large X-Large
ASEAT TUBE LENGTH (CM/IN) 38.0/15 43.3/17 47.5/18.7 52.5/20.7 43.3/17 47.5/18.7 52.5/20.7
BTOP TUBE HORIZONTAL (CM/IN) 55.0/21.7 58.4/23 61.4/24.2 62.9/24.8 59.3/23.3 62.2/24.5 63.9/25.2
C TOPTUBE ACTUAL (CM/IN) 54.1/21.3 56.4/22.2 58.8/23.1 60.3/23.7 57.7/22.7 59.7/23.5 61.1/24.1
DHEAD TUBE ANGLE 70.0° 70.0° 70.0° 70.0° 71.0° * *
ESEAT TUBE ANGLE 73.5° 73.5° 73.0° 72.5° 73.5° 73.0° 72.5°
FSTAND OVER (CM/IN) 74.9/29.5 77.5/30.5 79.4/31.3 83.0/32.7 80.7/31.8 82.6/32.5 85.0/33.5
G HEAD TUBE LENGTH - (CM/IN) 13.4/5.3 13.4/5.3 13.4/5.3 16.0/6.3 13.4/5.3 13.4/5.3 13.4/5.3
HWHEELBASE (CM/IN) 104.7/41.2 108.2/42.6 110.6/43.5 111.7/44 108.8/42.8 111.1/43.7 112.2/44.2
IFRONT CENTER (CM/IN) 62.6/24.6 66.0/26 68.4/26.9 69.5/27.4 65.2/25.7 67.5/26.6 68.6/27
JCHAIN STAY LENGTH (CM/IN) 42.4/16.7 42.4/16.7 42.4/16.7 42.4/16.7 44.4/17.5 * *
KBOTTOM BRACKET DROP (CM/IN) 3.5/1.4 3.5/1.4 3.5/1.4 3.5/1.4 6.5/2.6 * *
LBOTTOM BRACKET HEIGHT (CM/IN) 29.0/11.4 29.0/11.4 29.0/11.4 29.0/11.4 30.5/12 * *
MFORK RAKE (CM/IN) 4.5/1.8 4.5/1.8 4.5/1.8 4.5/1.8 4.5/1.8 * *
NTRAIL (CM/IN) 7.0/2.8 7.0/2.8 7.0/2.8 7.0/2.8 8.0/3.1 * *
INTENDED USE CONDITION 3, XC RACING CONDITION 3, XC RACING
MAXIMUM FORK LENGTH (mm) 500 500
SEAT POST DIAMETER 31.6 mm 31.6 mm
FRONT DERAILLEUR 34.9mm 34.9 mm
HEADTUBE Headshok, 1.5”, 1.125“ Headshok, 1.5”, 1.125”
BOTTOM BRACKET BB30, 68 mm w/adapter BB30, 68 mm w/adapter
CHAINLINE 50 mm 50 mm
DROPOUT SPACING 135 mm 135 mm
REAR BRAKE INTERNATIONAL STANDARD INTERNATIONAL STANDARD
MAXIMUMTIRE WIDTH 26 X 2.25 in 29 X 2.25 in
MAXIMUMWEIGHT LIMIT (lbs/kg) * (seat bag only) RIDER LUGGAGE* TOTAL
300 / 136 5 / 2.3 305 / 138
K
L
F
A
ED
M
N
B
H
I
G
C
J

9
125238.PDF
BB30 SHELL
INTEGRATED HEAD TUBE
KB6180/ FRAME SERIAL NUMBER LOCATION
(7-character barcode label)
26 x 13mm
(code 3 of 9)
6-DIGIT SEQUENCE IN YEAR
YEAR CODE
RD HANGER
KP048/
1.1 Nm, 10 InLbs
Loctite 242 (blue)
REAR BRAKE
IS MOUNT
CHAINSTAY
DROPOUT
SEAT TUBE DOWNTUBE
TOP TUBE
SEATSTAY
QC616/
KP009/
BB CABLE GUIDE
SCUFFGUARDS - KF103/

10
NOTICE
CARBON OR ALLOY: Do not face, surface, or cut the head tube bearing cups.
CARBON : When removing adapters, bearings, or cup from the carbon head , extra care must be used so that the tool used to
drive out the bearing is NOT located on any part of the bonded cup.
45° UP
45° DOWN 12 mm
- or -
1.125”
KP119/
HEADSHOK TO 1.5”
QSISEAL/
UPPER BEARING SEAL
58MM OD
HD169/
SI HEADSET
BEARINGS
HEADSHOK
1.5”
KP058/
HEADSHOK TO 1 1/8”
INTEGRATED HEAD TUBE
In both alloy and carbon frame models, the SI bearing cups are intergrated within the head tube. In alloy frames, the cups are
machined in the head tube. In carbon models, cups are permanently bonded into the head tube. Cannondale Headshok System
Integration bearings are accepted directly into both type. The following headset kits are available through your Cannondale
Dealer:

11
125238.PDF
BEARING MAINTENANCE
Inspect bearing condition annually (at a minimum) and anytime the crankset assembly is disassembled or serviced.
With the crankset removed, rotate the inner bearing race of both bearings; rotation should be smooth quietly. No bearing play or
movement inside the shell. If the bearing is damaged, replace both bearings with new ones.
BOTTOM BRACKET
Both FLASH CARBON and FLASH ALLOY frames are compatible with the BB30 Standard. See http://www.bb30standard.com/ .
Integrated
Circlip
CIRCLIP
QC616/
Groove BEARING
KB6180/
BEARING
KB6180/
FLASH CARBON bottom bracket shells are manufactured
with integrated circlips.
FLASH CARBON bottom bracket shells not compatible with
the 68 mm adapter.
FLASH ALLOY bottom bracket shells use circlips.
FLASH ALLOY The bottom bracket shell of these frames is
compatible with the Cannondale 68 mm adapter.
See page 8.

12
BEARING INSTALLATION
1. Clean the inside and outside surfaces of the bottom
bracket shell.
2. Apply a high-quality bicycle bearing grease to the inside
surface of the shell.
3. Install the square end of the circlip into the groove rst,
then moving clockwise, push the clip into the groove until
it is fully seated in the groove. Install the other circlip the
same way.
4. With a headset press, and Cannondale tool KT010/
install the bearings into the shell as shown. Press the
bearing until it is seated against the circlip.
5. To nish, apply a light coating of a high-quality bicycle
bearing grease to both sides of each bearing to help repel
moisture.
BEARING REMOVAL
1. To remove the bearings, position Cannondale tool
KT011/ behind the bearing so that the tool ridges are
seated on the bearing. See next page.
2. Insert a driver (punch or drift) from the opposite side.
Locate it on the back of the tool and use light tapping to
drive the bearing from the shell.
NOTICE
Frequent or routine renewal of undamaged bearings is
not recommended. Repeated removal and reinstallation
can damage the inside BB shell surfaces resulting in poor
bearing t.
DO NOT FACE, MILL OR MACHINE THE BOTTOM
BRACKET SHELL FOR ANY REASON.
Doing so can result in serious damage and possibly a
ruined bike frame.
TIP: Unless a circlip is damaged, removal is unnecessary
during bearing removal . Use a small thin-blade screw
driver or pick to lift the hooked end up out of the groove
and then pushing the circlip out counter-clockwise.
KT010/
BEARING INSTALLATION TOOL
BEARING
BEARING
KT011/
BEARING DRIVER
Thin blade
screw driver
to lift hooked
out of BB groove
ALLOY ONLY

13
125238.PDF
68 mm ADAPTER INSTALLATION (Alloy frames only)
The following procedure should only be completed by a professional bike mechanic. The adapter IS NOT a repair part
and will only work in undamaged frames in good condition.
1. Remove the BB30 bearings and circlips from the bottom bracket shell.
2. Thoroughly clean and dry the inside of the bottom bracket shell. Remove any grease or dirt. Use a clean lint-free shop
towel dampened with alcohol to nish.
3. Apply Loctite™ 609 carefully to the bearing seat positions on both side of the inside shell.
4. Clean the outer surface of the adapter. Use a clean shop towel dampened with alcohol.
5. The groove side of the adapter must be located on the drive side. With a headset press, press the ADAPTER until the groove
side face is ush with the drive side face of the SI BB shell.
Allow at least 12 hours (at 72°F) for the Loctite to cure before installing the standard bottom bracket crankset.
Follow Loctite Technical Data Sheet http://tds.loctite.com/tds5/docs/609-EN.PDF
Groove
KP009/
ADAPTER
DRIVE SIDE
(Headset press not shown)
KF365/
ADAPTER w/TOOL
Loctite™ 609
NOTICE
We strongly recommended that you use a swab to control the application and avoid spillage of the Loctite. Prolonged contact
with the frame nish may result in discoloration or damage. Be sure to immediately wipe up any spills and remove any
compound in contact with the painted surfaces.

14
68mm ADAPTER REMOVAL (Alloy frames only)
The following procedure should only be completed by a professional bike mechanic. The adapter is removable, how-
ever, repeated removal and reinstallation could result in damage to the SI BB shell and is not recommended.
1. Removal of the SI BB ADAPTER is accomplished through the use of the extraction tool KF366/ , a two-piece tool set used with
a headset bearing press. The arrangement of the tool parts for removal is shown next gure.
2. Press the adapter out of the shell using the headset press.
Following removal, it will be necessary to clean all remaining Loctite residue with a before reinstalling the SI circlips and
bearings. Use Loctite 768. Use a dental pick to remove any adhesive from the grooves. Do not cut, face, or use abrasives to
clean the inside if the BB shell. For Loctite clean-up instructions : http://tds.loctite.com/
(Headset press not shown)
KF366/
EXTRACTION TOOL DRIVE SIDE
Receiver
Press
ADAPTER
NOTICE
Use only extraction tool Cannondale KF366/ and a headset press. Do not use other tools.
Make sure the Reciever part of the tool is centered on the drive side bottom bracket shell while pressing.
We strongly recommend that your have this procedure performed by an Authorized Cannondale Dealer. Damage caused by
improper removal is not covered under your warranty.

15
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160 mm ADAPTER (CARBON)
Two Cannondale designed post mount adapters enable
installation of 160 mm brake rotors.
FRONT DERAILLEUR
SRAM S3 / SHIMANO E-TYPE w/o plate
SRAM S2
KP123/
CHAINPLATE
FD
FD
FD
REAR DERAILLEUR HANGER
Before re- installing (same or new): Clean dropout and inspect
carefully for any cracks or damage. Clean surfaces and apply a
light lm of bike grease to the dropout to minimize any noise
or“creaking”that might result from very slight movement
between the dropout and hanger during movement of
the derailleur. Apply grease and Loctite carefully. Do not
contaminate the male or female bolt threads with grease
which would cause the Loctite to be ineective.
2.5 mm
 s

KP121/
KP048/
Check derailleur adjustment after replacement. Readjust
wheel quick release so it is very tight. See PART I Section 4. A
in your Cannondale Bicycle Owner’s Manual.
NOTICE
Do not use a derailleur hanger alignment tool to straighten.
KP135/ - SRAM 160mm

16
MAINTENANCE
The following table lists only supplemental maintenance items. Please consult your Cannondale Bicycle Owner’s Manual for
more information on basic bike maintenance. Consult with your Cannondale Dealer to create a complete maintenance program
for your riding style, components, and conditions of use. Follow the maintenance recommendations given by the component
manufacturers for the various non-Cannondale parts of your bike.
WHAT TO DO HOW OFTEN
APPLY FRAME PROTECTION:
DOWNTUBE - A clear protective material is applied to carbon version of this bike.
The material protects the downtube from damage caused by small debris. Have it
replaced if it becomes damaged or is missing. See page 7.
CHAINPLATE - Check the chain plate located on the drive side chainstay behind
the chainrings. Replace it with a new one if it is missing or damaged. See page 7.
HOUSING AND CABLES -Your bike has been supplied with small adhesive frame
protectors. Place this material on the the frame between where cables and
housing rub due to movement. Overtime, cable rubbing can wear into the frame
itself causing very serious frame damage. See pages 7 and 9.
CHAINSTAY - A clear adhesive chain slap protector has been placed on the right
chainstay of the swingarm. Replace this protector if it becomes damaged. See
pages 7 and 9.
NOTE: Damage to your bike caused by cable rubbing is not a condition covered under
your warranty. Also, adhesive frame guards are not a x for incorrectly installed or
routed cables or lines. If you nd that applied guards are wearing out very quickly,
consult with your Cannondale Dealer about the routing on your bike.
AFTER FIRST RIDE
&
EVERY FEW RIDES
INSPECT THE FRAME, CHAINSTSAY, SEATSTAYS - Clean and visually inspect
entire bike frame/ assembly for cracks or damage.
See“Inspect For Safety”in your Cannondale Bicycle Owner’s Manual.
BEFORE AND AFTER EACH RIDE
WARNING
ANY PART OF A POORLY MAINTAINED BIKE CAN BREAK OR MALFUNCTION LEADING TO AN ACCIDENT WHERE YOU
CAN BE KILLED, SEVERELY INJURED OR PARALYZED. Please ask your Cannondale Dealer to help you develop a complete
maintenance program, a program which includes a list of the parts on your bike for YOU to check regularly. Frequent checks
are necessary to identify the problems that can lead to an accident.

SUPPLEMENT
NTOWNER’SM
SMANUALSU
CANNONDALE USA
Cycling Sports Group, Inc.
172 Friendship Road, Bedford,
Pennsylvania, 15522-6600, USA
(Voice): 1-800-BIKE-USA
(Fax): 814-623-6173
(Email): [email protected]
CANNONDALE EUROPE
Cycling Sports Group Europe, B.V.
mail: Postbus 5100
visits: Hanzepoort 27
7570 GC, Oldenzaal, Netherlands
(Voice): + 41 61.4879380
(Fax): 31-5415-14240
(Email): [email protected]
CANNONDALE AUSTRALIA
Cycling Sports Group Australia Pty Limited
Unit 6, 4 Prosperity Parade,
Warriewood N.S.W., 2102, Australia
(Voice): [phone]
(Fax): [phone]
(Email): [email protected]
CANNONDALE JAPAN
Namba Sumiso Building 9F,
4-19, Minami Horie 1-chome,
Nishi-ku, Osaka 550-0015, Japan
(Voice): 06-6110-9390
(Fax): 06-6110-9361
(Email): [email protected]
CANNONDALE UK
Cycling Sports Group
Vantage Way, The Fulcrum, Poole, Dorset,
BH12 4NU
(Voice): [phone]
(Fax): [phone]
(Email): [email protected]
WWW.CANNONDALE.COM