Cannondale Tesoro Neo X Speed Configuration guide

READ THIS SUPPLEMENT AND YOUR
CANNONDALE BICYCLE OWNER’S MANUAL.
Both contain important safety information. Keep
both for future reference.
Owner’s Manual Supplement
Tesoro Neo X Speed
English

Safety Messages
In this supplement, particularly important information
is presented in the following ways:
Indicates a hazardous situation which, if
not avoided, may result in death or serious
injury.
NOTICE
Indicates special precautions that must
be taken to avoid damage.
The following symbols are used in this manual:
Symbol Name Description
NGLI-2
NGLI2 synthetic grease Apply NGLI2 synthetic grease.
2
Medium-strength
removable thread lock Apply Loctite® 242 (blue) or equivalent.

3
CONTENTS
Identification .......................................4
Safety Information........................ 510
Key ....................................................... 11
Technical Information..................1223
Replacement Parts...................... 2427
EBike Maintenance....................2830
Notes .............................................3132
Cannondale Supplements
This manual is a “supplement” to your
Cannondale Bicycle Owner’s Manual.
This supplement provides additional and
important model specific safety, maintenance,
and technical information. It may be one of
several important manuals/supplements for
your bike; obtain and read all of them.
Please contact your Authorized Cannondale
Dealer immediately if you need a manual or
supplement, or have a question about your
bike. You may also contact us using the
appropriate country/region/location
information.
You can download Adobe Acrobat PDF
versions of any manual/supplement from our
website: http://www.cannondale.com.
Contacting Cannondale
CSG Europe (Woudenberg)
Cycling Sports Group Europe B.V.
Geeresteinselaan 57
3931JB Woudenberg
The Netherlands
International Distributors
Consult our website to identify the appropriate
Cannondale Dealer for your region.
Your Cannondale Dealer
To make sure your bike is serviced and
maintained correctly, and that you protect
applicable warranties, please coordinate all
service and maintenance through your
Authorized Cannondale Dealer.
NOTICE
Unauthorized service, maintenance, or
repair parts can result in serious damage
and void your warranty.
Drive System
MANUFACTURER’S INSTRUCTIONS  In
addition to this supplement, you must read and
follow the manufacturer’s instructions for all
components of the drive-assist system:
Drive Unit Battery
Display/Control Unit Charger
Manufacturers’ instructions contain important
operations, service and maintenance
information.

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138247 Rev 1 (20/20)
IDENTIFICATION
1
6
7
8
9
14 15
2
43
12
10
11
13
19
5
18
17
16
Record VIN here:
________________________________________
Actual bike appearance will dier.
Parts of Your EBike
Identification
1. Drive display
2. Drive unit
3. Battery
4. Charge port
5. Key
6. Headlamp
7. Horn
8. Rear Light (w/ plate
illumination)
9. Plate mount
10. Rear rack
11. Saddle
12. Seatpost
13. Seat clamp
14. Kickstand
15. Rear cassette
16. Serial number
17. Speed sensor
18. VIN  Vehicle Identifi-
cation Number
19. Stem
SPEED PEDELECS - Bicycle model with
an assisted maximum speed greater than
25 kph, are classed as Speed pedelec in
Europe. Speed pedelecs are legally a
moped (Kleinkraftrad). classified as L1e-B.
Usage requires a helmet, a driving license
and insurance plate.
Identification
Parts of Your EBike

5
Intended Use
The intended use of all
models is
ASTM CONDITION 2,
General Purpose Riding.
What is an EBike?
Electric bikes, also known as “EBikes,” are bicycles
equipped with an electric pedal-assist drive system.
EBikes share components common with
pedal-only bikes.
What is a Drive System?
The drive-assist system consists of a drive unit, a
battery, a computer control, and various electronic
components (harness wires, sensors, and switches).
There are many dierent drive-assist systems for
diering uses and bike types. Likewise there are
various drive-assist system manufacturers
(Shimano, BOSCH, Bafang, Yamaha, etc.)
How does the Drive System work?
It is important to know that when the drive-assist
system is turned ON, the drive unit engages to
provide power only while you are pedaling.
The amount of power provided by the drive unit
depends on your pedaling force and on the
assistance mode/level you set with the handlebar
control unit. At anytime, if you stop pedaling, the
drive-assist will dis-engage.
In all modes/levels, the drive-assist system power
reduces progressively and cuts o as the bike
reaches the maximum allowable speed. The
drive-assist re-engages when speed drops below
the maximum allowable speed as long as the
pedals are turning.
Whenever the drive-assist system is turned OFF,
you can pedal the bike normally. The drive system
will not engage.
Understand your bike, its drive-assist
system, and the intended use of both.
Using your bike the wrong way is
dangerous.
Please read your Cannondale Bicycle
Owner’s Manual for more information
about Intended Use and Conditions 15.
Servicing
This supplement may include procedures
beyond the scope of general mechanical
aptitude.
Special tools, skills, and knowledge may
be required. Improper mechanical work
increases the risk of an accident. Any
bicycle accident has risk of serious injury,
paralysis, or death.
To minimize risk we strongly recommend
that owners always have mechanical
work done by an Authorized Cannondale
Dealer.
SAFETY INFORMATION
Safety Information
Intended Use

Tesoro Neo X Speed OMS
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138247 Rev 1 (20/20)
Compliance/Regulation
YOU MUST OBEY ALL LOCAL LAWS & REGULATORY REQUIREMENTS - It is your
responsibility to identify and to follow all local laws and regulations necessary for legal
compliance. Compliance with local regulations is critical to the safety of the rider and of
others where the bike is used.
Here are some important specifications related to compliance with local laws:
SPEED PEDELECS - Bicycle model with an assisted maximum speed greater than 25 kph, are
classed as Speed pedelec in Europe. Speed pedelecs are legally a moped (Kleinkraftrad).
classified as L1e-B. Usage requires a helmet, a driving license and insurance plate.
This bicycle is an s-pedelec and has been type approved with the originally equipped
components. Removing components or replacing components with non-original equipment
requires prior permission from the local regulatory authority to not violate the type approval.
The following components require “like-for-like” replacement:
• Frame
• Fork
• Motor unit
• Battery
• Rims
• Tires
• Braking system
• Front light
• Rear light
• Number plate holder
• Pedals
• Kickstand
• Stem
• Handlebar
• Seatpost
OBSERVE MINIMUM OPERATOR AGE - Follow any national, state, or local laws for any
minimum age restrictions for the operator of the EBike.
Ask your local Authorized Cannondale Dealer for more information about operating an
electrically assisted pedal bicycle in your area.
Rear Rack
Do not overload a rear rack. Make sure the cargo is secured properly. Observe the rack
maximum weight limit found in the “Specifications” section of this supplement. Improperly
installing a rack, altering your bike to install a rack, or over-loading a a bike rack can create
dangerous riding conditions.
Safety Information
Compliance/Regulation

7
Operation
Always wear an approved bicycle helmet and all other protective gear (e.g., gloves, pads, and
cycling shoes).
Importance of practice & rider training - before you ride this bike, practice riding in a safe area
free from hazards. Take time to learn the bike’s controls and performance. Practice the
controls and to gain the experience necessary to avoid the many hazards you will encounter
while riding.
Do not ride “hands-o - Keep your hands on the handlebars when riding the bike. If you
remove your hands from the handlebar while riding, you can lose control of the bicycle and
crash.
Changing the assistance level while riding: Changing the drive-assistance level while riding
will increase or decrease the acceleration of the bike. You should anticipate this change in
speed and react appropriately depending on the riding conditions such as on slippery trails,
tight turns, or unstable or uneven surfaces. Set assistance level to “eco” (lowest assist) or to
“o” before descending technical trails, (e.g., tight downhill switchbacks).
When not riding: Turn the drive system o to prevent unauthorized use.
Do not ride the e-bike without the battery. Make sure the battery is fully charged before
every ride to help ensure adequate battery power for necessary lighting and for the drive
system.
Do not remove any lighting or reflectors and do not ride if they do not work.
Do not allow children to operate or to come into contact with the e-bike or its parts.
Only turn the drive system on when you are seated ready to ride.
Accidental activation: Always disconnect the battery from the bike before working on the
bicycle. If you transport the bike by car or by airplane, obey local regulations regarding
transporting a bicycle with a drive system battery. Accidental activation of the bicycle drive
system can result in serious injury.
continued next page
Safety Information
Operation

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continued from previous page...
Wired system control: If the drive system control device is detached from the mount or if the
cables are disconnected or damaged, the drive system will automatically shut o. If this
happens, you will have to stop the bike, turn the system o, re-attach the computer to the
base, and then turn the system back on to resume operation.
Wireless system control: In wireless control systems, the operation of the drive system is
controlled using radio frequencies without physical attachment. Therefore, ON/OFF activation
is determined by software programming. Please consult the manufacturer’s instructions for
information on preventing accidental activation or on restarting the drive system in the event
of a recovery from a drive system fault.
Your insurance policies - Your insurance policies (e.g., liability, property, and injury) may not
provide coverage for accidents involving the use of this bicycle. To determine if coverage is
provided, you should contact your insurance company or agent. Also, make sure your speed
e-bike is insured and registered according to the local laws.
Ride sensibly and safely around others - the application of power by means of the electric
motor assist means that riders can reach high speed. Riding faster increases the risks of
serious accidents.
Watch out for other vehicles, cyclists, pedestrians, and animals where you ride. Always
operate under control and at a safe speed. Others may not be aware of you. It is your
responsibility to anticipate and to react to avoid accidents.
E-bikes are heavier than ordinary bikes - always park the bike in a suitable safe area away
from children, cars or animals that may come into contact with it. Park the bike so that it
cannot fall over and possibly result in injuries.
Do not ride into or attempt to ride through water or to submerge any part of the bike. If you
ride through water you can lose control of the bike or the drive-assist system can become
disabled or damage.
You can be severely injured, paralyzed, or killed in an accident if you ignore these warnings.
Safety Information
Compliance/Regulation

9
Batteries & Chargers
REPLACEMENT - Only use the battery pack and charger indicated in the “Specifications”
section of this supplement. Do not use other batteries or chargers. Do not use the charger to
charge other batteries.
PREVENT DAMAGE - Do not drop the battery or charger. Do not open, disassemble, or modify
the battery or charger. There are no user-serviceable parts inside.
Keep the battery out of intense sunlight and away from heat. Excessive heat will damage the
battery.
Keep battery away from paper clips, coins, keys, nails, screws, or other small metal items to
prevent shorting exposed battery contacts. Shorting battery contacts can cause severe burns,
fire, or an explosion.
STORAGE & TRANSPORTATION - When the battery is not in use in the bicycle, its
transportation is subject to hazardous materials regulation. Special packaging and labeling
requirements may exist. Contact local authorities for specific requirements. Never transport
a damaged battery. Insulate battery contacts before packaging. Package the battery inside a
shipping container to prevent damage. The battery must be removed before flying and may
be subject to special handling by the air carrier.
CHARGING - Bring the battery and charger indoors and allow to reach room temperature
before charging. Make sure charger and A/C outlet are the same voltage.
Locate both charger and battery indoors in a clean, dry area with good ventilation to charge.
Make sure the area is free from combustibles to avoid fire from sparks or from over-heating.
Keep charger ventilation openings unobstructed. Do not cover the charger or the battery.
Disconnect the battery from the charger unit when fully charged. Do not leave a fully-charged
battery connected to the charger. Unplug the charger from the wall outlet when not in use.
Maintain the battery and the charger as directed by the manufacturer’s instructions.
DISPOSAL- Battery pack and charger contain regulated materials and must be disposed/
discarded in accordance with national and/or with local laws. Do not discard the battery/
charger into fire, into water, or into ordinary household waste/garbage. Instead, take to a waste
facility/recycler.
FAILURE TO OBSERVE THESE WARNINGS CAN RESULT IN ELECTRICAL FIRES,
EXPLOSIONS, SEVERE BURNS, OR ELECTROCUTION.
Safety Information
Compliance/Regulation

Tesoro Neo X Speed OMS
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138247 Rev 1 (20/20)
Commuting
EQUIPMENT  Any bicycle, including an
EBike, must be properly equipped for
commuting including any legally-required
lights, signals, and registrations. Ask your
Authorized Cannondale Retailer if
commuting is within the scope of your
bike’s intended use and if your bike is
properly equipped for commuting.
DANGERS  Operating an E-bike as a
commuting vehicle is no less dangerous
than operating an ordinary pedal bike or
automobile. EBikes are certainly not
designed to protect you in a crash. Do not
assume the bike or its drive capability will
protect you or keep you from being
involved in a serious accident.
NIGHT RIDING- Riding at night on an
EBike or on a pedal-only bike is very
hazardous.
Read the topic “Riding at Night” in your
Cannondale Bicycle Owner’s Manual for
more information on the many hazards of
riding at night.
You must operate with a very high degree
of awareness and precaution to only
reduce the risk of death or serious injury.
No Modification
DO NOT MODIFY THIS BICYCLE/DRIVE
SYSTEM IN ANY WAY FOR ANY REASON.
Doing so can result in severe damage, in
faulty or in dangerous operating
conditions, or in violation of local laws.
Dealers and Owners MUST NOT change,
alter, or modify in any way the original
components of the bicycle or drive-assist
system (e.g., the specified sizing of the
gear ratios, i.e., the front chainrings and
rear cogs).
Attempts to “hot-rod” or to “improve” the
speed of the bike are dangerous to the
rider. Use only specified Cannondale and/
or manufacturer drive-assist service and
replacement parts.
Trailers or Child Carrier or
Child Seats
DO NOT ATTACH A TRAILER, CHILD
CARRIER OR CHILD SEAT TO THIS
BICYCLE.
Attachment of a trailer or child seat to
this bicycle can result in a serious
accident leading to serious injury or
death.
Safety Information
Compliance/Regulation

11
1. Main Key
2. Spare Key
a. Serial Number
12345
12345
a
1
2
Please Note:
After multiple rides and bike-washes, the
battery lock can become dry and dicult
to use. To maintain, whenever you lubricate
your bike chain, place a few drops of chain
oil on the key, insert the key and operate the
lock, then remove and wipe the key clean.
Record YOUR Key Serial Number here:
________________________________________
NOTICE
Don’t ride with the key in the battery
lock.
Always remove the key from the lock after
using it. Keys may be stolen or break o
accidentally in the lock. Keep your spare
key in a safe place.
KEY
1
2
3
Using the Key
The key (1) is used to secure the internal
battery. See “Powertube Battery.”
To access the key hole, use your finger to
lift the tethered key cap (1) out of the frame
hole.
Please record the key serial number for
future use and key replacement.
If your keys are ever lost or stolen, or if you
would like additional spares, please contact
the key manufacturer indicated in the
“Specifications” in this manual.
Key
Using the Key

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TECHNICAL INFORMATION
Specifications
Item Specification
Drive System Bosch Performance Line Speed
Battery Bosch PowerTube 625Wh
Drive-Assist Owner’s Manual https://www.bosch-ebike.com/
Head Tube UPR: 11/8 in LWR: 11/2 in
Headset Integrated 11/8 in - 11/2 in
Bottom Bracket: Type/Width Bosch Drive Unit
Front Derailleur N/A
Seat Post: Dia./Binder 31.6 mm / 36.4 mm
Min. Frame Seat Post Insert 75 mm
Max. Frame Seat post Insert Depth S215mm, M240 mm, L & XL  323 mm
Max. Fork Length (axle to crown) 510 mm
Max. Water Bottle Mounting Bolt Length 12 mm
Max. Rear Rack Weight Limit See rack markings.
Tire Size x Max. Tire Width Big Ben Plus Etrto 55622 (28 X 2.15 Zoll)
Brakes: Mount Type / Min./Max. Rotor Dia. Post Mount / 180 mm/203 mm
Axles: Type/Length RR: Maxle TA/14812 mm, 188 mm Overall
Length
FR: Maxle TA/11015, 148 mm Overall Length
Intended Use ASTM Condition 2,
General Purpose Riding
Max. Weight Limit: Total (Rider+All
Equipment) 305 lbs/ 138 kg
Technical Information
Specifications

13
75 mm
A
M
H
F
L
D
I
J
K
G
O
N
E
B
P
C
Geometry
Dimensions = centimeter
* = same spec.
Item Frame Size S M L XL
Wheel Size 29 * * *
ASeat Tube Length 40 43.5 47 50
BTop Tube Horizontal 58.4 59.9 63.2 66.5
CTop Tube Actual 56.9 57.8 60.8 63.9
DHead Tube Angle 67.0° * * *
ESeat Tube Angle Eective 74.0° * * *
F Standover 75 75 75.8 75.6
GHead Tube Length 12 12 13 14
H Wheelbase 116.3 117.8 121.3 124.6
I Front Center 70.1 71.6 75 78.4
J Chain Stay Length 47 * * *
K Bottom Bracket Drop 6.5 * * *
L Bottom Bracket Height 31.5 * * *
M Fork Rake 5.1 ***
N Trail 10.6 ***
O Stack 62.5 62.5 63.4 64.3
P Reach 40.5 42 45 48
Technical Information
Geometry

Tesoro Neo X Speed OMS
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138247 Rev 1 (20/20)
1
2
3
4
Horn & Headlamp
1. Headlamp
2. Horn
3.Horn button
4.Mounting bracket
Identification
The horn and headlamp are activated by the drive system power. Both are required. Replace them
if damaged or missing. Adjust the headlamp for best forward projection without raising too high to
impair approaching vehicles. See SUPERNOVA-lights.com for manufacturer’s instructions.
Technical Information
Horn & Headlamp

15
2
1
2
1
2
3
115-165 mm
520-570 mm
30°
Rear Light & Reflector
The rear light is activated by the drive system power. Both the light and reflector are required.
Replace them if damaged or missing. See SUPERNOVA-lights.com for manufacturer’s
instructions.
1. rear light
(w/ plate illumination)
2. rear reflector
3. number plate mount
Identification
Technical Information
Rear Light & Reflector

Tesoro Neo X Speed OMS
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138247 Rev 1 (20/20)
30°
345 mm
280 mm
Side Stand
Rear View Mirror
Mounting bracket with M5  18mm
button head bolt. Torque = 22.5 Nm
If mirror is loosened after usage you
can tighten it again.
Maximum torque = 0.8 Nm
The mirror pane can be tilted on the handlebar arm, so the seated rider has a view of rear objects.
Do not remove it. Replace it if damaged. It is required.
Do not sit on the bicycle with the stand
down. Kickstand is not designed to
support the weight of a person.
Make sure kickstand is up before
riding.
To prevent toppling over, park your
bike on a level surface; lower the stand.
Technical Information
Side Stand

17
MIN. HEIGHT
MAX. HEIGHT
MIN. INSERT
PRELOAD ADJUST
Saddle clamp
And hardware
Adjustable linkage
Hardware
Finger
protector
Preload adjust
Min. Height
Max. Height
Min. Insert
Preload adjust
Preload adjust
Saddle clamp
And hardware
Adjustable linkage
Hardware
Finger
protector
Seatpost nominal length: 350mm 400mm
Seatpost minimmum frame insertion: 100 mm
Seatpost minimum height, at zero travel: 113mm
Seatpost maximum height, at zero travel: 266mm 316mm
Weight: (approximate) 585g 620g
Seatpost travel: 22mm vertical + 14mm horizontal
Spring Type: Coil steel compression spring
Spring Adjustment: Preload
Spring options:
Spring Rate
(Stiness)
Spring Identification
Color
Total Rider
Weight
Normal Champagne <70kg
Firm Silver 7085kg
Extra Firm Black >85kg
Seat Post
Model No. - PM705N
See www.postmoderne.com for manufacturer’s instructions.
Technical Information
Seat Post

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138247 Rev 1 (20/20)
4 mm
5 mm
5 mm
4 mm
5
1 N·m
2
M3
6
5 N·m
2
M5
6 N·m
2
M8
2
1
3
4
78
BOSCH
RD
RD
RB
HL
RL
WS
RB
SP
DC
DC
Cable Routing Overview
Please Note:
Do not attempt to work on the cable routing yourself. Due to the complex nature of the parts and
the level of disassembly required to gain access, have any repairs or replacements of the battery,
cables or hose parts identified performed by an authorized Cannondale e-bike service center.
(Front View)
Cable diameters
RD  Rear derailleur
WS  Wheel sensor
RB  Rear brake
HL  Headlamp
SP  Seatpost
RL  Rear light
DC  Drive system cable
Identification
Technical Information
Cable Routing Overview

19
RD  Rear Derailleur
RB  Rear Brake
SP  Seat Post Remote
WS  Wheel Sensor
RB
RD
WS
WS
4 mm
5 mm
5 mm
4 mm
SP
SP
RD
RB
5
1 N·m
2
M3
6
5 N·m
2
M5
6 N·m
2
M8
2
1
3
4
78
BOSCH
Lower Downtube:
BOSCH bracket mounted with
BOSCH washer on bottom
side of downtube (not shown),
use standard BOSCH method.
Upper Downtube:
BOSCH bracket mounted
with RAIL on top side of
downtube.
NOTICE
Item (2) use only when needed to prevent bottom
out of bolts (1)
Install set screw (4) after installation of bolts
(1) and (3) to prevent exterior access of bolt (1).
Thread in to prevent exterior access to bolt (1)
head.
1. Bolt (2X)
2. Washer, M5 (2X)
3.TNut (2X)
4. Set Screw (2X)
5.Rail
6. Bolt (2X)
7. Cable Guide Plate (2X)
8. Plate Screw (2X)
Identification
Technical Information
Cable Routing Overview

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138247 Rev 1 (20/20)
Top View Side View
Stem
This page provides sequential steps
and torque values for the adjustment
indicated.
The adjustments should be performed
by a professional bike mechanic.
Incorrect adjustment can lead to an
accident resulting in serious injury or
death.
Read more about bicycle stems in your
Cannondale Bicycle Owner’s Manual.
Angle Adjustment
Headset Adjustment
Technical Information
Stem