Canon iP6220D - PIXMA Color Inkjet Printer User manual

PIXMA iP6220D
SERVICE MANUAL
Revision 0
QY8-13AD-000
COPYRIGHT©2005 CANON INC. CANON PIXMA iP6220D 082005 XX 0.00-0

Scope
This manual has been issued by Canon Inc., to provide the service technicians of this product with the information
necessary for qualified persons to learn technical theory, installation, maintenance, and repair of products. The manual
covers information applicable in all regions where the product is sold. For this reason, it may contain information that is
not applicable to your region.
Revision
This manual could include technical inaccuracies or typographical errors due to improvements or changes made to the
product. When changes are made to the contents of the manual, Canon will release technical information when
necessary. When substantial changes are made to the contents of the manual, Canon will issue a revised edition.
The following do not apply if they do not conform to the laws and regulations of the region where the manual or product
is used:
Trademarks
Product and brand names appearing in this manual are registered trademarks or trademarks of the respective holders.
Copyright
All rights reserved. No parts of this manual may be reproduced in any form or by any means or translated into another
language without the written permission of Canon Inc., except in the case of internal business use.
Copyright © 2005 by Canon Inc.
CANON INC.
Inkjet Device Quality Assurance Div. 1
451, Tsukagoshi 3-chome, Saiwai-ku, Kawasaki-shi, Kanagawa 212-8530, Japan

I. MANUAL OUTLINE
This manual consists of the following three parts to provide information necessary to service the PIXMA iP6220D:
Part 1: Maintenance
Information on maintenance and troubleshooting of the PIXMA iP6220D
Part 2: Technical Reference
N
ew technology and technical information such as FAQ's (Frequently Asked Questions) of the PIXMA iP6220D
Part 3: Appendix
Block diagrams and pin layouts of the PIXMA iP6220D
Reference:
This manual does not provide sufficient information for disassembly and reassembly procedures. Refer to the graphics in
the separate Parts Catalog.

II. TABLE OF CONTENTS
Part 1: MAINTENANCE
1. MAINTENANCE
1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by
Service Engineer
1-2. Customer Maintenance
1-3. Product Life
1-4. Special Tools
1-5. Serial Number Location
2. LIST OF ERROR DISPLAY / INDICATIONS
2-1. Operator Call Errors
2-2. Service Call Errors
2-3. Warnings
2-4. Troubleshooting by Symptom
3. REPAIR
3-1. Notes on Service Part Replacement (and Disassembling / Reassembling)
3-2. Special Notes on Repair Servicing
3-3. Adjustment / Settings
(1) Paper feed motor adjustment
(2) Main chassis and carriage rail adjustment
(3) Grease application
(4) Waste ink counter setting
(5) User mode
(6) Service mode
3-4. Verification Items
(1) Service test print
(2) EEPROM information print

Part 2: TECHNICAL REFERENCE
1. NEW TECHNOLOGIES
2. CLEANING MODE AND AMOUNT OF INK PURGED
3. PRINT MODE
3-1. Resolution in Printing via Computer (Print on One or Both Sides of Paper, Photo and CL
Cartridges, Color Mode)
3-2. Resolution in Printing via Computer (Print on One or Both Sides of Paper, CL Cartridge, Color or
Monochrome Mode)
3-3. Resolution in Borderless Printing (Print on One or Both Sides of Paper, Photo and CL Cartridges,
Color Mode)
3-4. Resolution in Borderless Printing (Print on One or Both Sides of Paper, CL Cartridges, Color or
Monochrome Mode)
3-5. Resolution in Direct Printing
4. FAQ (Problems Specific to the iP6220D and Corrective Actions)
Part 3: APPENDIX
1. BLOCK DIAGRAM
2. CONNECTOR LOCATION AND PIN LAYOUT
2-1. Main Board
2-2. Operation Panel Board L
2-3. Operation Panel Board R
2-4. Card Slot Board (Card Slot Unit)
2-5. Carriage Board (Print Head Connector)
3. SPECIFICATIONS

Part 1
MAINTENANCE
󲩷

1. MAINTENANCE
1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and
Replacement Consumables by Service Engineer
(1) Adjustment
*1: Red screws of paper feed motor
The red screws securing the paper feed motor may be loosened only at replacement of the paper feed motor unit.
(2) Periodic maintenance
No periodic maintenance is necessary.
(3) Periodic replacement parts
There are no parts in this machine that require periodic replacement by a service engineer.
(4) Replacement consumables
There are no consumables that require replacement by a service engineer.
Adjustment Timing Purpose Tool Approx.
time
EEPROM
initialization
(EEPROM
settings)
At logic board ass'y replacement To initialize settings other than
the following:
- USB serial number
- Destination setting
- Waste ink counter
None. 1 min.
Destination
settings
(EEPROM
settings)
At logic board ass'y replacement To set the destination. None. 1 min.
LCD language
settings At logic board ass'y replacement To set the language to be displayed on the LCD. None. 1 min.
Waste ink
counter
resetting
(EEPROM
settings)
- At bottom case unit
replacement
- At ink absorber replacement
To reset the waste ink counter. None. 1 min.
Print head
alignment - At printer setup
- At print head replacement
- At logic board ass'y
replacement
- At carriage unit replacement
To ensure accurate dot
placement. - Machine buttons
(Auto/Manual)
- Computer
(settings via the
printer driver)
(Auto/Manual)
Auto:4
min.
Manual:3
min.
Paper feed
motor position
adjustment*1
At paper feed motor unit
replacement To adjust the belt tension. (Position the paper feed motor so
that the belt is stretched tight.)
None. 2 min.
Grease
application - At carriage unit replacement
- At bottom case unit
replacement
- At platen replacement
- At eject roller replacement
- At cap blade unit replacement
-
- To maintain sliding properties
of the carriage, cap blade unit,
and eject rollers.
- FLOIL KG-
107A (QY9-
0057)
- MOLYKOTE
PG641 (CK-
0562)
1 min.
1-1

1-2. Customer Maintenance
1-3. Product Life
(1) Machine
Specified print volume (I) or the years of use (II), whichever comes first.
(I) Print volume
(II) Years of use
5 years of use
(2) Ink cartridge (ink tank with nozzles) (target value)
CL-52: 450 pages (1,500 character pattern / plain paper / standard mode)
710 pages (ISO JIS-SCID No. 5 / plain paper / standard mode)
CL-51: 330 pages (ISO JIS-SCID No. 5 / plain paper / standard mode)
CL-52: 110 pages (24 photos taken by a digital camera / borderless printing / SP-
101 4x6 / standard mode)
CL-51: 180 pages (24 photos taken by a digital camera / borderless printing / SP-
101 4x6 / standard mode)
Adjustment Timing Purpose Tool Approx.
time
Print head
alignment When print quality is not satisfying.
When printer is set up.
To ensure accurate dot
placement. - Machine buttons
(Auto/Manual)
- Computer (settings
via the printer
driver)
(Auto/Manual)
Auto:4
min.
Manual:3
min.
Print head
cleaning When print quality is not satisfying. To improve nozzle conditions. - Machine button
- Computer (settings
via the MP driver)
1 min.
Print head deep
cleaning When print quality is not satisfying, and not improved by
print head cleaning.
To improve nozzle conditions. - Machine button
- Computer (settings
via the MP driver)
2 min.
Ink cartridge
replacement When an ink cartridge becomes empty. (No ink error) ----- ----- 2 min.
Paper feed roller
cleaning When paper does not feed
properly. To clean the paper feed rollers. Machine button 2 min.
Bottom plate
cleaning When the back side of the paper is smeared To clean the platen ribs. - Machine button
- Computer (settings
via the MP driver)
1 min.
6,600 pages
Black 1,500 character pattern 1,300 pages
Color A4, 7.5% duty per color pattern 1,000 pages
A4, 30 % duty per color pattern 1,000 pages
4 x 6, 30 % duty per color pattern 3,000pages
Postcard, 30 % duty per color pattern 300 pages
1-2

1-4. Special Tools
1-5. Serial Number Location
On the chassis (visible when the front cover is open).
Name Tool No. Application Remarks
MOLYKOTE
PG-641 QY9-0035-000 To be applied to the chassis. In common with
other models.
FLOIL
KG-107A QY9-0057-000 To be applied to the sliding portion of
the carriage, and the platen link. In common with other models.
To the table of contents To the top
<Part 1: 1.MAINTENANCE>
1-3

2. LIST OF ERROR DISPLAY / INDICATIONS
Errors and warnings are displayed by the following ways:
1) Operator call errors are indicated by the Alarm LED lit. (In the service mode, the Alarm LED blinks to indicate
errors.)
Service call errors are indicated by the number of cycles the Alarm and Power LEDs blink.
2) Errors and warnings are displayed on the LCD on the operation panel.
3) Warnings are displayed on the MP driver Status Monitor.
2-1. Operator Call Errors (by Alarm LED Lit in Orange)
LCD Message
Alarm LED
blinking in
orange (in the
service mode
only)
Error [Error code] Solution Remarks
There is no paper.
Load paper and press
[OK].
2 times No paper. (ASF)
[1000] Set the paper in the ASF, and press the OK button.
The paper is jammed.
Clear the paper and
press [OK].
3 times Paper jam. [1300] Remove the jammed
paper, and press the OK
button.
Ink has run out.
Replace the ink
cartridge and close
the cover.
U041
-No ink. [1600] Replace the empty ink
cartridge(s), or press the
OK button.
Pressing the OK button will
exit the error without ink
cartridge replacement,
however, ink may run out
during printing.
The following ink
cartridge cannot be
recognized.
U051 / U059
5 times Ink cartridge not
installed. [1401]
Ink cartridge not for
this model installed.
[1485]
Confirm that the ink
cartridges are for this
model, install them
properly, then close the
front cover.
The following ink
cartridge cannot be
recognized.
U052
15 times Ink cartridge not
installed. [1682] Re-install the applicable ink cartridge(s) properly,
and close the front cover.
Or, with the ink
cartridges installed, turn
the machine off and on
again.
The following ink
cartridge cannot be
recognized.
U140
-Ink cartridge not for
this model installed.
[1684]
Confirm that the ink
cartridges are for this
model, install them
properly, then close the
front cover.
Some ink cartridge
are not installed in
place.
U075
7 times Multiple ink cartridges
of the same color
installed. [1687]
Replace the wrong ink
cartridge with the correct
one.
Some ink cartridge
are not installed in
place.
U076
7 times Ink cartridge in a
wrong position. [1686] Install the ink cartridge in the correct position.
The following ink
cartridge cannot be
recognized.
U053
4 times Improper installation
of an ink cartridge.
[1687]
Re-install the applicable
ink cartridge(s) properly,
and close the front cover.
The waste ink -Warning: The waste Pressing the OK button The service call error,
1-4