Caple DD910WH Manual

DD910WH
Downdraft extractor
Downdraft extractor
Technical information

Item Part Code Description Qty
175072099999 LA31 300MM S-DD2 ACTUATOR GROUP 1
242030999999 TRANSFORMER 50 W 1
375071505033 S-DD5 90 FILTER 1
475021301880 ASS. R. PANNELLO SDD2-L 90 XS304 2014 CALAMITA 1
542041999999 CAPACITOR 5MF 1
651070102737 FRONT JOINT 1
777002002999 S-DD2 FIXING KIT 1
842030059909 TRANSFORMER SDD5 1
975424923620 ASS. R. FR. PULS. TC FT S-DD2-L 880 CAPLE DD910WH 1
10 90002422415 INSTRUCTION MANUAL 1
11 51070102735 PIPE SIDE CONNECTION 1
12 75025100335 BUTTON 6A 1
13
60041092553
MAGNET 20X3
1
DD910WH - Caple Downdraft extractor
13
60041092553
MAGNET
20X3
1
14 75074516018 S-DD2 CHAIN 1
16 44024999366 M/F FLAT CABLE SDD4/5 1
17 75002571515 ASS. R. BORDO CARCASSA S-DD5 90 XS304 2014 1
18 75119213382 ASS. R. CABL. S-DD2-L EM S.UK. ECB-A382 1
19 75470199999 EMERGENCY SWITCH/START NEON 1
20 75072600100 S-DD2 WIRING BOX 1
21 75071439999 WIRING BOX SET 1
22 68121486530 NEON TYPE TL5HE 14W/865 1
24 60180030021 S-DD1 CM 90 GEAR ROD 1
25 60180030400 S-DD1 GEAR 1
26 51501000015 S-DD1 ROD BRASS BUSH 1
27 75051501399 NEON SUPPORT 1
28 75025700150 S-DD5 MAGNET COVER 1
29 63504000312 MAGNETIC SENSOR 1
30 60181734380 SLIDE KA1730/380 M4 1
31 75036099999 FLAT CABLE 1
32 44001599999 MAIN BOARD S-DD1 POWER 1
33 44002409999 MAIN WIRING BOARD S-DD2_L 1
34 75025100244 SDD5 90 NEON COVER 1
39 44023899999 PUSH-BUTTON FLAT CABLE 1

PROBLEMA RISCONTRATO SOLUZIONI
ITHE EXTRACTABLE DOWNDRAFT UNIT DOES NOT
OPEN AND THE SUCTIONING SYSTEM DOES NOT
WORK
- CHECK IF NETWORK TENSION IS WORKING
- CHECK IF THE RED POWER BUTTON IS PUSHED
DOWN (chapt.1)
- CHECK IF THE ELECTRICAL SYSTEM CONNECTORS
ARE PROPERLY CONNECTED (chapt.2)
- CHECK IF THE GREASE-FILTER SENSOR IS WOR-
KING PROPERLY. (chapt.3)
- CHECK IF THE PANEL IS UNHOOKED (chapt.4)
- CHECK IF THE MAGNET ON THE PANEL IS PLACED
CORRECTLY (chapt.5)
- REPLACE THE GREASE-FILTER SENSOR (chapt.6)
- REPLACE THE MAIN ELECTRICAL SYSTEM BOARD
(chapt.7)
- REPLACE THE ELECTRICAL SYSTEM BOARD FOR
POWER DISTRIBUTION (chapt.8)
- CHECK THE CONNECTION INSIDE THE ACTUATOR
(chapt.9)
- REPLACE THE LINEAR ACTUATOR (chapt.10)
THE EXCTRACTABLE UNIT WORKS, BUT THE SUC-
TIONING SYSTEM FUNCTIONS ONLY AT CERTAIN
SPEEDS
- CHECK IF THE 6-POLE MOTOR CONNECTOR IS
CONNECTED PROPERLY (chapt.11)
- CHECK IF THE SUCTIONING UNIT 6-POLE CONNEC-
TOR WIRES, IN THE MOTOR BOARD, ARE PROPERLY
CONNECTED (chapt.11)
- REPLACE THE MAIN SYSTEM ELECTRICAL BOARD
(chapt.7)
- REPLACE THE SUCTIONING UNIT IF THE DOW-
NDRAFT HAS THE MOTOR ON THE INSIDE (chapt.12)
- REPLACE THE (SEM) POWER PACK IF THE
DOWNDRAFT HAS A REMOTE MOTOR
THE BODY LINER IS SCRATCHED OR DAMAGED. - REPLACE THE BODY LINER (chapt.13)
THE EXTRACTABLE UNIT IS DAMAGED REPLACE THE EXTRACTABLE UNIT (chapt.14)
THE EXTRCATBLE UNIT OPENS, BUT THE SUCTIO-
NING SYSTEM DOES NOT FUNCTION AT ANY SPEED
- CHECK IF THE 6-POLE MOTOR CONNECTOR IS
PROPERLY CONNECTED (chapt.11)
- REPLACE THE MAIN SYSTEM ELECTRICAL BOARD
(chapt.7)
- REPLACE THE SUCTIONING UNIT, IF THE DOW-
NDRAFT HAS THE MOTOR ON THE INSIDE (chapt.12)
- REPLACE THE (SEM) POWER PACK IF THE DOW-
NDRAFT HAS A REMOTE MOTOR
THE EXTRACTABLE UNIT OPENS, BUT IT DOES NOT
STOP WHEN REQUIRED, AFTER 180 mm, AND THE
SUCTIONING SYSTEM WORKS WHEN THE EXTRAC-
TABLE UNIT IS COMPLETELY OPEN, AND STOPS
WHEN THE EXTRACTABLE UNIT IS COMPLETELY
CLOSED.
- CHECK IF THE ELECTRICAL SYSTEM CONNECTORS
ARE PROPERLY CONNECTED (chapt.2)
- CHECK IF IN THE 9-POLE CONNECTOR, THE INNER
CONTACTS OF THE SENSOR CONTROLLING THE 180
mm DISTANCE ARE PROPERLY CONNECTED
(chapt.2)
- CHECK IF THE 180 mm SENSOR IS WORKING
(chapt.15)
- REPLACE THE 180mm SENSOR (chapt.16)

THE SUCTIONING SYSTEM WORKS PROPERLY BUT
THE EXTRACTABLE UNIT DOES NOT OPEN
- CHECK IF THE ELECTRICAL SYSTEM CONNECTORS
ARE CONNECTED PROPERLY (chapt.2)
- CHECK IF IN THE 9-POLE CONNECTOR, THE INNER
CONTACTS ARE WELL CONNECTED (chapt.2)
- REPLACE THE LINEAR ACTUATOR (chapt.10)
- CHECK THE INNNER CONNECTION OF THE ACTUA-
TOR (chapt.9)
THE PUSH -BUTTON PANEL DOES NOT LIGHT UP
- CHECK IF THE FLAT CONNECTOR IN THE LOWER
PANEL IS PROPERLY CONNECTED
- CHECK IF THE CONNECTOR INSIDE THE EXTRAC-
TABLE UNIT COLUMN IS CONNECTED
(chapt.17)
- CHECK IF THE FLAT IS DAMAGED
- REPLACE THE PUSH-BUTTON PANEL (chapt.17)

PROBLEM:
THE DOWNDRAFT EXTRACTABLE UNIT
DOES NOT OPEN AND THE SUCTIONING
SYSTEM DOES NOT WORK
SUITABLE SOLUTION:
1. CHECK IF THE RED POWER BUTTON IS PUSHED DOWN.
2. CHECK IF THE ELECTRICAL SYSTEM CONNECTORS ARE PROPERLY CONNEC-
TED.
on off
2.1 release the connector wires, taking the black sheath out
2.2 with the help of a suitable tool, check if the inner contacts of the fixed connector, which
are placed in the body, as well as, the movable connector, placed in the wiring, are inserted
properly.
PROCESS:
SUITABLE SOLUTION:

2.3 In the 9-pole connector there are the following wires:
Grease filters magnetic sensor wires
Red colour PIN 3
Black colour PIN 6
Cm 180 magnetic sensor wires
Purple colour PIN 2
White colour PIN 1
Safety magnetic sensor wires
Yellow colour PIN 4
Grey colour PIN 7
Actuator wires
Brown colour PIN 9
Blue colour PIN 8
Ground wires
Yellow/Green colour PIN 5

2.4 WIRING DIAGRAM

3 CHECK IF THE GREASE - FILTER SENSOR WORKS PROPERLY
SUITABLE SOLUTIONS:
3.2 By using a millimetre, insert the push rod into contacts no.3 (Red) and in no.6 (black)
6
3
3.3 In the presence of continuity, the sensor works properly, if there is no continuity, check if:
The panel is unhooked (Chapter 4)
The magnet in the panel is placed properly (Chapter 5)
Replace the grease-filter sensor (Chapter 6)
Replace the main board (Chapter 7)
Replace the power supply board (Chapter 8)
3.1 Disconnect the 9-pole connector

4 CHECK IF THE PANEL IS UNHOOKED
4.1 Disconnect the power supply box (A) cutting off power by pushing the red button (B)
B
A
4.2 Take the 8 upper body cover screws out.
4.3 Slightly pull the body cover outwards.
SUITABLE SOLUTION:
PROCESS:

4.4 Hook the panel again.
4.5 Close the body cover and connect the unit to the power supply.
5 CHECK IF THE MAGNET IS PLACED PROPERLY IN THE PANEL
5.1 The magnet placed in panel (A) must coincide with the sensor placed in the extrac-
table unit column (B) when the panel is closed.
AB
5.2 In the case of the panel being closed, and if the millimetre does not show any continui-
ty, please adjust the sensor vertically until continuity is reached.
SUITABLE SOLUTION:
PROCESS:

5.3 In order to make sure the sensor is working properly, place another magnet close to
the sensor and run the continuity test again.
A
6 REPLACE THE GREASE -FILTER SENSOR
6.1 If, after having carried out all of the tests described in the chapters above, no conti-
nuity is reached, please replace the grease-filter sensor.
6.2 Remove the upper front panel from chapter 13.1 to chapter 13.10, as well as the
body cover from chapter 10.1 up to chapter 10.5.
SUITABLE SOLUTION:
PROCESS:
6.3 Remove the sensor bracket screw (A) from the right column of the extractable unit.
A
6.4 Take the sensor cable out from the lower side column and replace it with a new one
ATTN: The sensor cable must be cut and the new sensor wires must be welded in.

6.5 Place the grease filter sensor (A) inside the extractable unit column, allowing the
threaded bracket bush to coincide with the buttonhole of the extractable unit.
AB
6.6 By keeping the sensor bracket in position from inside the column, insert the M4X10
(A) screw into the front side, in such a way that it coincides with the centre of the but-
tonhole. (B)
AB

7 REPLACE THE MAIN ELECTRICAL SYSTEM BOARD
7.1 Disconnect the power supply
7.2 Take out the wiring box cover
SUITABLE SOLUTION:
PROCESS:
7.3 Find the main board box (A)
A

7.4 Remove the plastic cover screws (A)
A
7.5 Remove the fairlead (A)
A
7.6 Disconnect the connectors one by one, paying special care in reconnecting them
properly in the new board; "using the wiring diagram".
CN102 OUT 220V TRANSF
CN105 IN 230V.
NOT CONNECTED
CN112 Gear motor Power Supply
CN203 Cm180 Sensor
CN201 Grease-Filter Sensor
CN205 Safety Sensor
CN103 Condenser for ln2 motors
only
CN114 Suctioning Pack

CN2 Flat Push-Button Panel
CN4 12V
CN3 Reset
CN110 in 12V TRANSF.
8 REPLACE POWER SUPPLY ELECTRICAL BOARD
8.1 Disconnect the power supply
8.2 Take out the wiring box cover
SUITABLE SOLUTION:
PROCESS:
8.3 Find the POWER SUPPLY board box
A

8.4 Remove the plastic cover
8.5 Disconnect the connectors one by one, paying special care in reconnecting them
properly in the new board; "using the wiring diagram"
SUITABLE SOLUTION:
9 CHECK THE INNER CONNECTION OF THE ACTUATOR
9.1 Check if the 2-pole connector, for the actuator power supply (A), is inserted properly
A
PROCESS:
CN101 in 230VAC
CN107 OUT 12V
CN106 230Vac FILTERED
POSSIBILI SOLUZIONI:
10 REPLACE THE ACTUATOR
10.1 Disconnect power supply
10.2 Remove the 9-pole connector in the suctioning unit
PROCESS:

10.3 Dismount the suctioning unit, by taking the no.8 screws (A) out.
A
10.4 Disconnect the 9-pole connectors (A), as well as the flat push-button, (B) from
A
10.5 Remove the panel (A) from the body
AB
B
C
10.6 Remove the actuator connection covering, by taking the three screws (A-B-C) out.
A