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Caple JLWF302 Manual

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JLWF302
Ca
p
le
Wine
Cabinet
Caple Wine Cabinet
Technical information
Item Part Code Description Qty
1DG11-4 Dry filter 1
2DG2-14 Power cord 1
2DG1-93 Compressor 1
3-Startup 1
3-Protect 1
4DG13-199 Water tank 1
5DG13-272-1 Power plant fixing tank 1
6DG6-18 Transformer 1
7DG3-98-11 PCB board 1
8DG26-133-1 Box Asm 1
9DG13-268 Decorative nail 3
1
0
D
G
1
3
-2
5
7Ev
apo
r
a
t
o
r fixin
g
ni
p
2
JLWF302
- Caple Wine Cabinet
0
G3 5
apo a o g p
11 DG14-190-SR Right upper module 1
12 DG12-44 Evaporator 1
13 DG13-158.1 Surpport pole 1
14 DG20-1 Line nip 1
15 DG7-3.1-BH Evaporator fan 1
16 DG13-158 Surpport pole 1
17 DG22-209 Air duct board 1
18 DG13-198 Senser cove
r
1
19 DG8-8 Senser 1
20 DG19-1 Fan cover 1
21 DG3-12-W LED lamp plant LED 1
22 DG22-395 Plastic power box 1
23 DG13-327 Surpport 1
24 DG13-1.2 Water tank 1
25 DG15-26.1 Wooden shelves A9A 1
26 DG15-25 Shelves decorate piece 5
27 DG23-227 Door Asm 1
28 DG22-3057 Door axis 1
29 DG15-27 Wooden shelves C1 1
30 DG15-26 Wooden shelves A9 4
31 DG20-206 Display panel 1
32 DG13-130-S Button 4
33 DG13-383 Power box panel 2DA1 1
34 DG13-353 Airproof piece 1
35 DG14-212-SR Right lower module 1
36
DG22-40
Front foot surpport
1
36
DG22-40
Front
foot
surpport
1
37 DG13-6.11 Foot 4
38 DG14-212-SL Left lower module 1
Item Part Code Description Qty
JLWF302
- Caple Wine Cabinet
39 DG12-3 Condense
r
1
40 DG7-3.2-BH Condenser fan 1
41 DG19-3 Fan cover 1
42 DG14-33 Fan fixing piece 2
43 DG12-58 Circumfluence pipe 1
44 DG22-39 Compressor bracket 1
JLWF302
Ca
p
le
Sin
g
le
zone
wine
cabinet
Caple Single zone wine cabinet
Service Manual
1
SERVICEMANUAL
(One temperaturezone controlwinecoolar)
JGseriesincludesJG18 series,JG32B,JG45AJG50A,JG50A-1,JG50FA
Thecontentbelowshowsdifferentdefault mighthappenwhenthewinecoolerisworking,andalsoshowshowto
find thedefaultsandrepairthedefaults.Pleasefindthecorrespondingdefault statementandfindtherepair
informationinthecorresponding pages.
Statement:(Fig.4)shows thecorrelativediagramFig.4
( 6)shows thecorrelativepage6
WARNING:BeforeattemptinganycleaningormaintenancethisunitMustbedisconnectedformthe
electricalsupply, topreventelectricalshock.
▲Preparationbeforemaintenance
○Tools
1. Pliers
2. Phillipsheadscrewdrivers
3. Process pipe
4. ElectricalMultimeter
5.Ampmeter(5A)(calipercable type)
6. Electricalsolderingiron
7.Wirestrippers
8. Sealpliers
9/Scissors
○Equipment
1. Vacuumpump
2.Soldering ironforcopperpipes
3.Gas meter
▲Coolingsystemfault
○HowtoEvaluate thefault ... (Page 3)
○Howtorepairthefault (Page 3)
○Howtoremove theairductboard.. . (Page4)
○Diagramshowingthefrontside solderedjoints.. (Page 6)
○Diagramshowingthe rearside solderedjoints (page 7)
▲Noise problems
○Compressornoise. .. (Page 8)
○Fannoise.. .(Page 8)
○Refrigerantjetnoise... ... (Page 9)
○Capillaryvibrationnoise... ... . ... (Page 9)
○Oiljamnoise.. ... . (Page10)
▲Evaporatorfreezingproblems .(Page 10)
2
▲Unstableinternaltemperatureproblems .(Page 12)
▲Controlsystemproblems
○Faultfindingbythe self-checkmode ..(Page 12)
○Sensorfault ...(Page 12)
○LEDdisplayfault..(Page14)
○Howtoremove theelectricalbox. (Page 14)
○Thedismantlementmethod oftheelectricalboxspearpart. . (Page 14)
○Howtoreplace thelight .. (Page16)
○Howtoreplace theDecorativeframe .. (Page17)
3
△Coolingsystemfaults.
○Howtodiagnosefaults:
Itshouldtakeapproximate3hourstoreachthelowestsettingtemperatureof5℃foranemptyunit(assuming ambient
tempof32degreescentigradeandcontinuousoperation). Ifnot,checkthecompressor,coolingfans,controller, andsensors.
Ifall theseareworking normally,thereisprobablyacoolingsystem’sfault.
○Howtorepairthedefualt
1. Checkthe compressor
Turnonthe unitandcheckthere iselectricitycurrentflowingtothecompressorusinga calipertypeAmpmeter,the
currentshouldbewithin0.6to2Amps.Ifthereadingsarenotinthisrange, turnoffandcutoffthepipes (See Fig.8
showingG) andthesealpliers (See Fig.8showing E.) fromthecompressor,thenturntheunit onagain(inthiscase
onlyrun thecompressorforafewminuets,soastoavoidthecompressorabsorbmoistair)andrecheckthe
currentand ifthereispressureattheoutletpipe. Ifthecurrentreadingisstill outofrangespecifiedaboveandno
pressurefromthe compressoroutlet, replace the whole compressor.
2. Checkthecoolingsystempipe work:
Carefullycheckthecooling systemafterverifying thecompressorisworking normally.Thenfollowtheprocedure
below.
1>. Thencutoffprocess pipeandchecktherefrigerant.Ifthereisnotenoughrefrigerant,thedefualt oftherefrigerant
systemshouldbecausedbytheleaking.Ifthe refrigerantissufficient., itisprobablyjamedinthecapillary.
2>.Ifthedefault is concentratedon thecooling system,thechecking procedureis as below.
A.Cutoff theventpipeofthecompressor, andinfuse0.8-1MPnitrogenby process pipe, andpleaseputthehandclose
tothecutkerfoftheventpipe.Ifthereis alittlegas leakformtheterminal,it meansnormal, orit is jamed.
B. Makesurethecapilaryisworkingnormally,whenthedrainpipeisconnetcedagain,and infuse0.8-1MPnitrogen
thentesttheleakageifthecoolingsystemofthesoldering pointwiththesoapwater.Checkfromthethesoldering
pointarroundthecompressor(Fig.8&Fig.9、Fig.9.1),andifeverythingis ok,removetheair-ductboardand chech
thesoldering pointaround evaporator(Fig.6 &Fig.7).pleaseseetheremovemethodand theprocedureasbelow.
(Fig.1,Fig.2,Fig.3,Fig.4&Fig.5)
C.IfallthesolderingpointinB isnotleaking,therearetwopossibility, oneis leakageintheinnercondenser,another
isthedamageon theparts(suchas evaporator,condenserand soon)inthecoolingsystem.Ifitis theinnerdamage,
itcannotberepaired,andifthedamageontheparts, replace them.
3>.Makesurethatthereis notleakageinthecooling system, refilltherefrigerant.
3.Refillthe refrigerant:
1>. Using thevacuumpumpforma vacuuminthesystem,via the jointofthelow-pressureprocesspipeonthecompressor,
thehigh-pressurepipelineisontheprocess pipeofthefilter.Applythevacuumpumpforapproximately20 minutes.Until
thevacuumislowerthan100Pa.Thensolderthecompressorprocess pipeofthefilter.Keepthevacuumrunningwhile
solderingthisjoint
2>.FillCooling systemwithrefrigerantviatheprocesspipe. (TherefrigerantisR134a.Regardingrefrigerantquantity
Pleaserefertotheinstructionatbacklabelofwinecellar).Thensolderthecompressorprocess pipeafterthesystemis
chargedwithrefrigerant.
4.Running test:
Replaceall thecomponentsaftertheproceduresaboveandturntheuniton.Toverifytheeffectiveness oftherepair,
monitor
4
theunit thecompressorshouldautomaticallystopwithin-2.5degcentigradeofthesettemperatureandstartwith+2.5deg
centigradeofthe settemperaturewithinapprox3hours(assuminganambienttemperatureof32℃andtheunit isempty).
○Howtoremovethe airduct board.
1.Removetheshelvesfirstly.
a. Remove theshelves;somemodelshavePhillipsheadscrewstoholdothermodelshavenoscrews (Fig.1)
Fig.1
②. Pull theshelvestothebottom,circumvolveanysideoftherightandleft,andletthesetter
oftheshelvegooutofthechannel, andthendrawouttheshelves. (Fig.2)
Fig.2