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Caple WI6227 Manual

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WI6227
Ca
p
le
Wine
Cabinet
Caple Wine Cabinet
Technical information
Item Part Code Description Qty
1DG12-37.1 Refrigerrant valve 1
2DG2-14 Power cord 1
3DG7-3.2-BH Condenser fan 1
3DG17-145-2 Electric wire 1
4DG19-3 Fan cover 1
5DG1-93 Compressor 1
5DG12-145 Start Device 1
5DG12-146 Overload Protector 1
6DG13-403 Water tank 1
7DG6-19 Transformer 1
8DG3-97-7 PCB board 1
9
D
G
1
3
-272-1
ju
n
c
ti
o
n
bo
x1
WI6227
- Caple Wine Cabinet
9
G3
ju c o bo
10 DG14-190-BL Top hinge module (Left) 1
11 DG14-190-BR Top hinge module (Right) 1
12 DG12-44 Evaporator 2
13 DG7-3.1-BH Evaporator fan 2
14 DG22-209 Air duct board 2
15 DG19-1 Fan cover 2
16 DG13-198 Senser cover 2
17 DG8-8 Sense
r
2
18 DG3-12-W LED Light LED 2
19 DG13-383 Display holder 2
20 DG20-317 Display panel 2
21 DG13-1.2 Humid box 2
22 M160-049 Gasket 2
23 DG22-3026 Handle 2
24 DG22-3073 Door limit 2
25 DG22-3057 Door axis 2
26 DG23-242-1 Door (Right) 1
27 DG23-242-1 Door (Left) 1
28 DG15-27-2 Wooden shelves C1 2
29 DG15-141 Wooden shelves A15 8
30 DG15-141-1 Wooden shelves A15A 2
31 DG22-395 Electrical box 2
31 DG13-353 Sealing strip 2
32 DG14-212-BR Lower hinge module (Right) 1
33 DG22-88 Support bracket of front legs 1
34
DG14-212-BL
Lower hinge module (Left)
1
34
DG14-212-BL
Lower
hinge
module
(Left)
1
35 DG12-91-2 Condense
r
1
36 DG13-6.11 Cabinet leg 4
Item Part Code Description Qty
WI6227
- Caple Wine Cabinet
37 DG12-113
A
ir-circulating pipe 2
38 DG22-80.2 Compressor bracket 1
39 DG14-56 Fan frame(pair) 1
40 DG11-4.1 Drier filter 1
DG22-3021 Decorative frame 1
1
ComputerControlledSynchronousDualTemperature
WinecoolerJG2D1
service manual
Herebelowwelistvariousfaultswhileusingthewinecellar,and themethod ofcheck-up andsolvethesedefaults,
pleasefindtheinformationofthecorrespondentpage.
Statement (Fig.4)showsthereferencefigureFig4
( →6)showsthereferencepage6
Warning:
1. Beforeattemptinganycleaningormaintenance thisunitMUSTbedisconnectedfromtheelectricalsupply,
topreventelectricalshock.
2. Beforeusingtheweldingtorchpleasemakesure thatthere isn tanygasinthecoolingsystems.
3. Beforeusingtheweldingtorchpleasedothenecessaryprotectionwell.Whenservicingthewinecooler
withR600asystems, pleasemakesuretheambient iswell ventilated.
▲Preparationbeforemaintenance
○Tools
1.Plier2.Cross-screwdraver
3.Assistantpipe4.Multimeter
5.Clampamperemeter(5A)6.Electriciron
7.Wireinsulatorstripper8.Pipesealplier
○Equipment
1.Vacuumpump2..Copepipeweldingfacility3.Refrigerantmeter
▲Cooling systemsfault
○Howtodiagnosethefaults (→2)
○Howtomaintainthefaults (→2)
○Howtoremovetheair-ductboards (→3)
○Diagramshowingthefrontsidesolderedjoints .(→5)
○Diagramshowingthebacksidesolderedjoints .(→5)
▲Noiseproblem
○Compressornoise(→6)
○Fannoise (→6)
○Refrigerantjetnoise (→7)
○Capillaryvibrationnoise (→7)
○Oil jamnoise (→7)
▲Evaporatorfreezing.(→8)
▲Theunstableofthewinecoolertemperature .(→8)
▲Thecontrolsystemfault
○Faultfindingbyself-checkmode .. (→8)
2
○Sensorfault .. (→9)
○Howtoreplacethesensor .. (→10)
○Refrigerantvalvefault .. (→10)
○LEDdisplayfault.. (→11)
○HowtoremovethepartsinsidethecontrolPCBelectricalbox .. (→11)
○ThenameandexplanationofthecontrolPCBand powerPCBboardconnectors (→12)
○HowtoremovethepowerPCBand transformer .. (→13)
○HowtoreplacetheLEDlight .. (→14)
▲Thecontrolsystemfault
○Howtodiagnosethefaults
Itshouldtakeapproximate3hourstoreachthelowestsettingtemperatureof5℃foranemptyunitinboth
zone(assumingambienttemperatureof32 degreescentigradeandcontinuousoperation). If not, checkthecompressor,
cooling fans, controller, and sensors. If all theseareworkingnormally, thereisprobablya coolingsystemfault.
○Howtomaintainthefaults
1. Check the compressor:
Theprocess ofcompress removed:removetheelectricalboxofcompressor→disconnecttheconnectorstothe
compressor→separatethepipejoints→removethecompressor
Theprocess ofevaporatorremoved:removetheshelves→removetheairductboard→separatethepipejoints
→removetheevaporator
If neitherzonescannotrefrigerate,checkthecurrentofthecompressorwithaclampAmperemeter,and the
currentshouldbewithin0.8to2A.If thecurrentnotinthisrange,turnoffandcutofftheexhaust(Fig.4 ,see
point D) and assistant pipe(Fig.4 ,see point A), electrified the wine cooler and check the current
again, check thedischarge pipe of thecompressor at the sametime, if ithas an clear airpressure,
if the electricity is still too high or has not air pressure, it showsthat the compressoris
failed by itself,and you need to replace the compressor. (Noted:Toavoidthecompressorsuckthe
moist,runthecompressornotlongerthan15 minutesaftertheassistantpipeand dischargepipecutoff.)
2 .Check the cooling systempipe work.
1>.Under theconditionof thecompressorrunning normally,neither zone is not cooling.
and it is possibly that the cooling system pipe leak. The maintain procedure is following.
a. Cut the discharge pipe ofthe compressor.infill 0.8-1Mpa nitrogen via assistant
pipe, and feel the discharge pipe, there should be alittle airflow which means
the capillary is normal, otherwise the capillary is jam.
b .Make sure the capillary is in good condition, join the discharge pipe, infill
0.8-1Mpa nitrogen via the assistantpipe, check all the joints with soap water
if any leak from any of them. Check the back side joints around the compressor
first (Fig.4),if it without any leak check front side joints(Fig.3 ).Before
checking front side joints you needto remove the airduct board(Fig.1 &Fig.2).
c. If there isn’tany leakage can be found,it means two possible:1.the internal
leakage,2.theevaporatoror other part leakage.Internalleak can’tberepaired,
if the part (suchevaporator, condenser)leakage, replace it please.
d. Confirming thecooling system is in good condition, you refill again.
3
2>. Under the compressor is running normally,if only one zone no cooling, the fault
should happen on the part in this zone.(two zones have the same structure, so the
maintain method for them aresame).
a. Check the valve byhearing the sound.turnoffthe winecooler and exchange the
connectors ofthe valve thenpower on, listencarefully you canhear thesnip-snap
sound fromvalve,otherwise thevalveispower offor broken orthePCBfault.
Confirming the PCB is normal, replace the valve. (→8) (Fig.9)
b. If the valve is running normally, it maybe the capillaryjam, please clean it
with nitrogen, you can overhaul it referto above.
c. Replacethe fault spearparts.Confirmingthecoolingsystem isnotjammed, refill
the refrigerant.
3 .Refill
1>. Usingthevacuumpumpformavacuuminthesystem,viathejointofthelow-pressurepipe
(Fig.4,see point A),thehigh-pressurepipelineisontheprocess pipeofthefilter。Applythevacuum
pumpforapproximately20 minutes.Until thevacuumislowerthan100Pa. Thensoldertheprocess
pipeofthefilterKeepthethesystemvacuum.
2>. FillCooling systemwithrefrigerantviatheprocess pipe (Fig.4,see point A).Therefrigerant
and quantityPleaserefertotheinstructionatbacklabelofwinecellar.Thensolderthecompressor
process pipeafterthesystemischargedwithrefrigerant.
4 .Test
Replaceall thecomponentsaftertheproceduresaboveand turntheuniton.Toverifytheeffectiveness
oftherepair,monitortheunit,thecompressorshouldautomaticallystopwhenbothzone1.5℃lower
thansettingtemperaturesand startwheneitherzone2.5℃higherthan setting temperature within
approx3hours(assuminganambienttemperatureof32℃and theunitisempty).
○Howtoremovetheair-ductboards
1>.Pull theshelvestothebottom,circumvolveany sideoftherightand left,and letthesetteroftheshelvego
outofthechannel, and thendrawouttheshelves. (Fig.1)
4
2>.UseaSetofcross-screwdriverstoremovetheair-ductboardscrews(Note:1~5aretheair-ductboard
screws.A~Darethefanscrews,neednottoremove),and removetheair-ductboard.Beattentiontounplug
theconnectionwirewhenremovingtheair-ductboard.Youcanmoveslowlyasideuntil youcanseethefans
wire, andunplugthefanconnector,and thentakeoutthewholeair-ductboard. ;(Fig.2)
3>.Thepictureafterremovingtheairductboard. (Fig.3)
Fig. 1
Fig. 2