Carrier 30MP015-045 User manual

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53300104-01 Printed in U.S.A. Form 30/38-11SI Pg 1 11-12 Replaces: 30/38-7SI
Installation Instructions
Part Number 38AP-900---022
CONTENTS
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Install Harness and Make Wire
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Controls Configuration for EMM Options. . . . . . . . . 6
SAFETY CONSIDERATIONS
Installation of this accessory can be hazardous due to sys-
tem pressures, electrical components, and equipment loca-
tion (such as a roof or elevated structure).
Only trained, qualified installers and service technicians
should install, start up, and service this equipment.
When installing this accessory, observe precautions in the
literature, labels attached to the equipment, and any other
safety precautions that apply.
• Follow all safety codes.
• Wear safety glasses and work gloves.
• Use care in handling and installing this accessory.
GENERAL
The energy management module (EMM) accessory (Fig. 1)
package is required for additional temperature reset, de-
mand limit, and remote set point features of the Com-
fortLink controls for 30MP, 30RAP and 38AP units.
Chilled water temperature reset by return water, outside air
or space temperature do NOT require the addition of this ac-
cessory. The following additional features are supported by
this accessory:
• temperature reset by 4 to 20 mA field-supplied signal.
• demand limit control via field-supplied two-step switch
input.
• demand limit control by 4 to 20 mA field-supplied
signal.
• support of unoccupied operation for ice making through
field-supplied contacts (30MP, 30RAP only).
• cooling set point control by 4 to 20 mA field-supplied
signal.
ACCESSORY PACKAGE CONTENTS
LEGEND
INSTALLATION
NOTE: Component arrangement drawings and wiring dia-
grams show available options that may not be applicable to
your unit.
1. Inspect the package contents for missing or damaged
parts. File a claim with shipping agency if parts are dam-
aged. Notify your Carrier representative if any items are
missing.
2. Open and tag all electrical disconnects.
3. Access control box:
a. Model 30RAP010-030, 30MP015-045 and
38AP025-030 units: Open control box door and
remove inner cover.
b. Model 30RAP035-150 and 38AP040-130 units:
Open center control box door.
4. For 30RAP and 38AP units, loosen the four screws secur-
ing the scrolling marquee display bracket. Lift the bracket
up and slide it in the holding slots at the top of its mount-
ing bracket.
For 30MP units, carefully suspend the display bracket
from the wiring harness.
WARNING
Electrical shock can cause personal injury and death. Shut
off all power to this equipment during installation. There
may be more than one disconnect switch. Tag all discon-
nect locations to alert others not to restore power until work
is completed.
ITEM PART NO. QUANTITY
Energy Management Module 30GT515218 1
Harness (38APD,S025-060) 38APHLSBCE-A00 1
Harness (38APD,S065-130) 38APHLSLCE-A00 1
Harness, EMM to LVT
(30RAP, 30MP) 38APHSCALE-A00 1
Harness, EMM to MBB/EXV
(Power - 30RAP, 30MP) 38APHSCALECA10 1
Harness, EMM to MBB/EXV
(Comm. - 30RAP, 30MP) 38APHSCALECA00 1
Harness, EMM to AUX
(Comm. - 30RAP, 30MP) 38APHSCALXCA00 1
Screw, no. 6, 1-in. long AL56AU130 1
Wire Tie —4
EXV — Electronic Expansion Valve
LVT — Low Voltage Terminal
MBB — Main Base Board
WARNING
Before beginning installation of this equipment, be sure all
power to the unit is disconnected, and that tags are properly
placed to alert others. Electrical shock can cause personal
injury and death.
30MP015-045, 30RAP010-150
38APD025-130, 38APS025-065
Energy Management Module (EMM) Accessory
50/60 Hz
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5. Using the no. 6 screw provided and the existing retaining
clips in the control box, mount the EMM module to the
back of the control box. See Fig. 2-8 for the mounting lo-
cation of each unit.
6. The board address is set through a 4-position DIP switch.
All switches should be set to ON.
CEBD430351-0396-01C
TEST 1
CEPL130351-01
PWR
TEST 2
J1 J2
J4 J3
J5
J6
J7
LEN
STATUS
RED LED - STATUS GREEN LED -
LEN (LOCAL EQUIPMENT NETWORK) ADDRESS
DIP SWITCH
Fig. 1 — EMM Board
LVT
Fig. 2 — Mounting EMM — 38AP025-030 Units
LEGEND
CB — Circuit Breaker
EMM — Energy Management Module
EQUIP — Equipment
GND — Ground
LVT — Low Voltage Terminal
MBB — Main Base Board
TB — Terminal Block
TRAN — Transformer
Terminal Block Connection a30-4937
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LVT
LVT
EMM EXV
LON
AUX
UPC
TB1 TB4
CSB-A1
MBB
CHC
CCB
FB-1
TRAN
DISCONNECT
OPTION/TB
C-A1 MM
MS-
CWP1
CWP1
MS-
CWP2
CWP2
LVT
Fig. 4 — Mounting EMM — 38AP065-130 Units
Fig. 5 — Mounting EMM — 30RAP010 and 015 Units
LEGEND FOR FIG. 3-5
CB — Circuit Breaker
CCB — CompressorCircuit Breaker
CXB — Compressor Expansion Board
EMM — Energy Management Module
EQUIP — Equipment
GND — Ground
LVT — Low Voltage Terminal
MBB — Main Base Board
TB — Te r m i n a l B l o c k
TRAN — Transformer
Terminal Block Connection
Fig. 3 — Mounting EMM — 38AP040-060 Units a30-4938
a30-4939
a30-4940
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a30-4941
a30-4942
EMM EXV
CCB-1
TB1
TB4
CHC
AUX
LON UPC
FC1/MM
CSB-A1
MBB
C-A1
FB-3
TRAN CCB-2
CSB-A2
DISCONNECT
OPTION/TB
FC2 C-A2
FB-1
CWP1 CWP2
MS-
CWP1
MS-
CWP2
LVT
TRAN-1
CB-1 CB-2 FCB-1/2/3
TRAN-2
CSB-A1 CSB-A2
C-A1
FR-1 FR-2
C-A2
FC-1
MM
FC-2 FC-3
AUX LON
EMM EXV
UPC
TB1
TB4
MBB
MS-
CWP1
MS-
CWP2
FR-3
C-B1
CSB-B1
CB-3
CHC
CWP1 CWP2
FR-4
CSB-B2
C-B2
CB-4
DISCONNECT
OPTION/TB
LVT
Fig. 6 — Mounting EMM — 30RAP018-030 Units
Fig. 7 — Mounting EMM — Typical 30RAP035-150 Units, 035-060 Shown
LEGEND FOR FIG. 6 AND 7
CB — Circuit Breaker
CCB — Compressor Circuit Breaker
EMM — Energy Management Module
EQUIP — Equipment
GND — Ground
LVT — Low Voltage Terminal
MBB — Main Base Board
TB — Terminal Block
TRAN — Transformer
Terminal Block Connection
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Install Harness and Make Wire Connections
38AP025-060 UNITS WITH AUX BOARD — Perform the
following procedure to install the harness and make the wiring
connections. See Fig. 9 for wiring.
1. Disconnect the MBB-J3 connector and plug it into the
EMM-J3 connector.
2. Install the new harness 38APHLSBCE-A00 provided.
a. Install plug labeled MBB-J3 to MBB-J3 and other
end labeled EMM-J4 to EMM-J4.
b. Install plug labeled MBB-J2 connector to MBB-J2
and other end labeled EMM-J1 to EMM-J1.
c. Install plugs labeled EMM-J6 and J7 to EMM-J6
and J7 and other end labeled LVT-J10 to LVT ter-
minal strip.
38AP025-060 UNITS WITHOUT AUX BOARD — Per-
form the following procedure to install the harness and
make the wiring connections. See Fig. 9 for wiring.
Install the new harness 38APHLSBCE-A00 provided.
1. Install plug labeled MBB-J3 to MBB-J3 and other end la-
beled EMM-J4 to EMM-J4.
2. Install plug labeled MBB-J2 connector to MBB-J2 and
other end labeled EMM-J1 to EMM-J1.
3. Install plugs labeled EMM-J6 and J7 to EMM-J6 and J7
and other end labeled LVT-J10 to LVT terminal strip.
38AP065-130 UNITS WITH AUX BOARD — Perform
the following procedure to install the harness and make the
wiring connections. See Fig. 10 for wiring.
1. Disconnect the CXB connector J4 and plug it into the
EMM connector J3.
2. Install the new harness 38APHLSLCE-A00 provided.
a. Install plug labeled CXB-J4 to CXB-J4 and other
end labeled EMM-J4 to EMM-J4.
b. Install plug labeled CXB-J2 connector to CXB-J2
and other end labeled EMM-J1 to EMM-J1.
c. Install plugs labeled EMM-J6 and J7 to EMM-J6
and J7 and other end labeled LVT-J10 to LVT ter-
minal strip.
38AP065-130 UNITS WITHOUT AUX BOARD — Per-
form the following procedure to install the harness and
make the wiring connections. See Fig. 10 for wiring.
Install the new harness 38APHLSLCE-A00 provided.
1. Install plug labeled CXB-J4 to CXB-J4 and other end la-
beled EMM-J4 to EMM-J4.
2. Install plug labeled CXB-J2 connector to CXB-J2 and
other end labeled EMM-J1 to EMM-J1.
3. Install plugs labeled EMM-J6 and J7 to EMM- J6 and J7
and other end labeled LVT-J10 to LVT terminal strip.
30RAP010-060 UNITS WITH AUX BOARD — Perform
the following procedure to install the harness and make the
wiring connections. See Fig. 11 for wiring.
1. Disconnect the EXV connector J4 and plug it into the
EMM connector J4.
2. Install the new harness 38APHSCALECA00. Install plug
labeled EXV-J4 to EXV-J4 and other end labeled EMM-
J3 to EMM-J3.
3. Install the new harness 38APHSCALECA10. Disconnect
MBB connector J2 and plug it into the EMM-J2. Install
plug labeled MBB/EXV-J2 to MBB-J2 and other end la-
beled EMM-J1 to EMM-J1.
4. Install the new harness 38APHSCALE-A00. Install plugs
labeled EMM-J6 and J7 to EMM-J6 and J7 and other end
labeled LVT-J10 to LVT terminal strip.
5. Install the new harness 38APHSCALXCA00 provided.
Install plug labeled EMM-J3 to EMM-J3 and other end
labeled AUX-J9 to AUX-J9.
DISCONNECT
OPTION CB1A/TB1A
TRAN1
FB1
CA1 CA2 CA3
CSB-A1 CSB-A2 CSB-A3
CCB-1 CCB-2 CCB-3
CCH
MBB
EMM
LVT
UPC
UPC LON
OPTION
TB3
OFF
ON
SW2
ENABLE
SW1
REMOTE
CONTROL
CB1 CB2 CB3
LOCATED OVER EMM
OFF
L1 L2 L3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
1819
20
21
22
23
24
25
EQUIP
GND
246
Fig. 8 — Mounting EMM — 30MP015-45 Units
LEGEND
CB — Circuit Breaker
CCB — Compressor Circuit Breaker
EMM — Energy Management Module
EQUIP — Equipment
FB — Fuse Block
GND — Ground
LVT — Low Voltage Terminal
MBB — Main Base Board
TB — Terminal Block
TRAN — Transformer
Terminal Block Connection
a38-7210
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30RAP010-060 UNITS WITHOUT AUX BOARD — Per-
form the following procedure to install the harness and
make the wiring connections. See Fig. 11 for wiring.
1. Install the new harness 38APHSCALECA00. Install
plug labeled EXV-J4 to EXV-J4 and other end labeled
EMM-J3 to EMM-J3.
2. Install the new harness 38APHSCALECA10. Install plug
labeled MBB/EXV-J2 to MBB-J2 and other end labeled
EMM-J1 to EMM-J1.
3. Install the new harness 38APHSCALE-A00. Install plugs
labeled EMM-J6 and J7 to EMM-J6 and J7 and other end
labeled LVT-J10 to LVT terminal strip.
30RAP070-150 UNITS WITH AUX BOARD — Perform
the following procedure to install the harness and make the
wiring connections. See Fig. 12 for wiring.
1. Disconnect the CXB connector J4 and plug it into the
EMM connector J4.
2. Install the new harness 38APHSCALECA00. Install plug
labeled EXV-J4 to CXB-J4 and other end labeled EMM-
J3 to EMM-J3.
3. Install the new harness 38APHSCALECA10. Install plug
labeled MBB/EXV-J2 to CXB-J2 and other end labeled
EMM-J1 to EMM-J1.
4. Install the new harness 38APHSCALE-A00. Install plugs
labeled EMM-J6 and J7 to EMM-J6 and J7 and other end
labeled LVT-J10 to LVT terminal strip.
30RAP070-090 UNITS WITHOUT AUX BOARD — Per-
form the following procedure to install the harness and
make the wiring connections. See Fig. 11 for wiring.
1. Install the new harness 38APHSCALECA00. Install the
plug labeled EXV-J4 to CXB-J4 and other end labeled
EMM-J3 to EMM-J3.
2. Install the new harness 38APHSCALECA10. Install plug
labeled MBB/EXV-J2 to CXB-J2 and other end labeled
EMM-J1 to EMM-J1.
3. Install the new harness 38APHSCALE-A00. Install plugs
labeled EMM-J6 and J7 to EMM-J6 and J7 and other end
labeled LVT-J10 to LVT terminal strip.
30MP015-045 UNITS WITH AUX BOARD — Perform
the following procedure to install the harness and make the
wiring connections. See Fig. 13 for wiring.
1. Disconnect the MBB connector J3 and plug it into the
EMM connector J3.
2. Install the new harness 38APHSCALECA00. Install one
end of the harness in MBB connector J3 and the other end
in EMM connector J4.
3. Install the new harness 38APHSCALECA10. Install plug
labeled MBB/EXV-J2 to MBB-J2 and other end labeled
EMM-J1 to EMM-J1.
4. Install the new harness 38APHSCALE-A00. Install plugs
labeled EMM-J6 and J7 to EMM-J6 and J7 and the other
end labeled LVT-J10 to J10 of the LVT terminal strip.
5. Install the new harness 38APHSCALXCA00 provided.
Install plug labeled EMM-J3 to EMM-J3 and other end
labeled AUX-J9 to AUX-J9.
30MP015-045 UNITS WITHOUT AUX BOARD — Per-
form the following procedure to install the harness and
make the wiring connections. See Fig. 13 for wiring.
1. Install the new harness 38APHSCALECA00. Install
one end of the harness in MBB connector J3 and the
other end in EMM connector J4.
2. Install the new harness 38APHSCALECA10. Install plug
labeled MBB/EXV-J2 to MBB-J2 and other end labeled
EMM-J1 to EMM-J1.
3. Install the new harness 38APHSCALE-A00. Install plugs
labeled EMM-J6 and J7 to EMM-J6 and J7 and the other
end labeled LVT-J10 to J10 of the LVT terminal strip.
FIELD WIRING CONNECTIONS — Refer to Fig. 9-13
for field wiring interfaces with the LVT terminal strip.
Controls Configuration for EMM Options —
Refer to the 38AP controls and troubleshooting manual for
split system configuration of controls. Refer to the 30RAP
controls and troubleshooting manual for Aquasnap®configu-
ration of controls. Refer to the 30MP controls and trouble-
shooting manual for configuration of controls.
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FIOP/
ON
OFF
12345678
DARK = SWITCH LOCATION
3
2
1
3
2
1
6
5
4
3
2
1
J9
RED
WHT
BLK
12
11
10
9
8
7
6
5
4
3
2
1
12
11
10
9
8
7
J7
EMM
4
3
2
1
4
3
2
1
J3
4
3
2
1
4
3
2
1
J4
RED
WHT
BLK
RED
WHT
BLK
12
11
10
9
8
7
6
5
4
3
2
1
12
11
10
9
8
7
J6
14
13 14
13
ACCESSORY
LVT
1
1
2
3
4
5
6
1
2
3
4
5
6
14
15
4
3
12
13
6
5
10
11
7
8
9
8
6
7
4
59
2
3
10 +
-
COOLING
SETPOINT
4-20mA
RED
RED
BLU
BLU
PNK
ORN
BRN
VIO
+
-
TEMP
RESET
4-20mA
+
-
DEMAND
LIMIT
4-20mA
DEMAND
LIMIT
STEP 1
OR Y3
DEMAND
LIMIT
STEP 2
OR Y4
DGS OR
MM
FIOP
DUS
2
1
8
7
2
1
8
7
J2
J6
DTT
VIO
BRN
RED
BLK
2
12
1
RED
BLK
J4
CH1
-
CH11
-
CH9
-
2
12
1
J5 CH10
-
TO MM-A
J10
AUX
LEGEND
Fig. 9 — Typical Wiring Connections (38AP025-060 Units)
EMM — Energy Management Module MBB — Main Base Board
FIOP — Factory-Installed Option Field Wiring
LVT — Low Voltage Terminal
a30-4943
A38-7212
3
3
2
2
1
1
J2
BRN
VIO
22
1
J1
1
33
MBB
BRN
RED
3
3
2
2
1
1
J2
2
J1
1
3
FIOP/ACCESSORY
EMM
24-V POWER CONNECTION
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FIOP/
12
11
10
9
8
7
6
5
4
3
2
1
6
5
4
3
2
1
J5
CXB
4
3
2
1
4
3
2
1
J3
CSB
B3
2
3
1
RED
ORN
BRN
CSB
A3
2
3
1
RED
ORN
BRN
4
3
2
1
4
3
2
1
J4
RED
WHT
BLK
RED
WHT
BLK
ON
OFF
12345678
DARK = SWITCH LOCATION
DUS
3
2
1
3
2
1
6
5
4
3
2
1
J9 2
1
8
7
2
1
8
7
J2
J6
DTT
RED
WHT
BLK
DGS OR
MM
FIOP
12
11
10
9
8
7
6
5
4
3
2
1
12
11
10
9
8
7
J7
EMM
4
3
2
1
4
3
2
1
J3
4
3
2
1
4
3
2
1
J4
RED
WHT
BLK
RED
WHT
BLK
12
11
10
9
8
7
6
5
4
3
2
1
12
11
10
9
8
7
J6
14
13 14
13
ACCESSORY
LVT
1
1
2
3
4
5
6
1
2
3
4
5
6
14
15
4
3
12
13
6
5
10
11
7
8
9
8
6
7
4
59
2
3
10 +
-
COOLING
SETPOINT
4-20mA
RED
RED
BLU
BLU
PNK
ORN
BRN
VIO
+
-
TEMP
RESET
4-20mA
+
-
DEMAND
LIMIT
4-20mA
DEMAND
LIMIT
STEP 1
OR Y3
DEMAND
LIMIT
STEP 2
OR Y4
VIO RED
PL50-1
BRN BLK
PL50-2
RED RED
PL50-3
BLK BLK
PL50-4
2
12
1
RED
BLK
J4
CH1
-
CH11
-
CH9
-
-
+
G
-
+
G
2
12
1
RED
BLK
J5 CH10
-
TO MM-A
TO MM-B
(090-130 ONLY)
J10
AUX
LEGEND
Fig. 10 — Typical Wiring Connections (38AP065-130 Units)
CXB — Compressor Expansion Board MBB — Main Base Board
EMM — Energy Management Module Field Wiring
FIOP — Factory-Installed Option
a30-4944
A38-7212
3
3
2
2
1
1
J2
BRN
VIO
22
1
J1
1
33
MBB
BRN
RED
3
3
2
2
1
1
J2
2
J1
1
3
FIOP/ACCESSORY
EMM
24-V POWER CONNECTION
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FIOP/
12
11
10
9
8
7
6
5
4
3
2
1
12
11
10
9
8
7
J7
EMM
4
3
2
1
4
3
2
1
J3
4
3
2
1
4
3
2
1
J4
RED
WHT
BLK
RED
WHT
BLK
12
11
10
9
8
7
6
5
4
3
2
1
12
11
10
9
8
7
J6
14
13 14
13
ACCESSORY
1
1
2
3
4
5
6
1
2
3
4
5
6
10
7
8
9
8
6
7
4
59
2
3
10 +
-
COOLING
SETPOINT
4-20mA
PNK
ORN
BRN
VIO
+
-
TEMP
RESET
4-20mA
+
-
DEMAND
LIMIT
4-20mA
14
15
4
3
12
13
6
5
11
RED
RED
BLU
BLU
DLS STEP 2
DLS STEP 1
LVT
16
17
2
1
GRA
GRA
ICE DONE
J10
Fig. 11 — Typical Wiring Connections (30RAP010-060 Units)
a30-4945
A38-7212
3
3
2
2
1
1
J2
BRN
VIO
22
1
J1
1
33
MBB
BRN
RED
3
3
2
2
1
1
J2
2
J1
1
3
FIOP/ACCESSORY
EMM
24-V POWER CONNECTION
Fig. 12 — Typical Wiring Connections (30RAP070-150 Units)
LEGEND FOR FIG. 11 AND 12
CXB — Compressor Expansion Board LVT — Low Voltage Terminal
EMM — Energy Management Module MBB — Main Base Board
FIOP — Factory-Installed Option Field Wiring
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Fig. 13 — Typical Wiring Connections (30MP015-45 Units)
MAIN
BASE
BOARD
FIOP/
ON
OFF
12345678
DARK = SWITCH LOCATION
DUS
3
2
1
3
2
1
6
5
4
3
2
1
J9
2
1
8
7
2
1
8
7
J2
J6
DTT
RED
WHT
BLK
DGS
12
11
10
9
8
7
6
5
4
3
2
1
12
11
10
9
8
7
J7
EMM
4
3
2
1
4
3
2
1
J3
4
3
2
1
4
3
2
1
J4
RED
WHT
BLK
RED
WHT
BLK
12
11
10
9
8
7
6
5
4
3
2
1
12
11
10
9
8
7
J6
14
13 14
13
ACCESSORY
1
1
2
3
4
5
6
1
2
3
4
5
6
14
15
4
3
12
13
6
5
10
11
7
8
9
8
6
7
4
59
2
3
10 +
-
COOLING
SETPOINT
4-20mA
RED
RED
BLU
BLU
PNK
ORN
BRN
VIO
+
-
TEMP
RESET
4-20mA
+
-
DEMAND
LIMIT
4-20mA
DLS STEP 2
VIO
BRN
RED
BLK
CH1
-
CH11
-
-
+
G
-
+
G
DLS STEP 1
LVT
16
17
2
1
GRA
GRA
ICE DONE
3
44
3
22
11
BLK
WHT
RED
J3
FIOP
J10
AUX2
LEGEND
EMM — Energy Management Module MBB — Main Base Board
FIOP — Factory-Installed Option Field Wiring
LVT — Low Voltage Terminal
A38-7212
A38-7211
3
3
2
2
1
1
J2
BRN
VIO
22
1
J1
1
33
MBB
BRN
RED
3
3
2
2
1
1
J2
2
J1
1
3
FIOP/ACCESSORY
EMM
24-V POWER CONNECTION
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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53300104-01 Printed in U.S.A. Form 30/38-11SI Pg 12 11-12 Replaces: 30/38-7SI
© Carrier Corporation 2012
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