Case AXIAL-FLOW 7230 Tier 4a User manual

Part number 47529561
1st edition English
August 2013
OPERATOR’S MANUAL
AXIAL-FLOW®7230
AXIAL-FLOW®8230
AXIAL-FLOW®9230
Tier 4a
Combine
PIN YDG222001 and above

Contents
1GENERALINFORMATION
Notetotheowner...........................................................................1-1
Intendeduse................................................................................1-2
Enginetampering...........................................................................1-3
Electro-MagneticCompatibility(EMC).....................................................1-3
Productidentication.......................................................................1-4
Machineorientation.........................................................................1-6
SelectiveCatalyticReduction(SCR)exhausttreatment-Productoverview...............1-7
2SAFETYINFORMATION
Safetyalertsymbolandsignalworddenition.............................................2-1
Safetysignsorinformationaldecals-Safetysigns........................................2-2
Safetyrules.................................................................................2-3
Generalsafetyrules........................................................................2-4
MaintenanceSafety........................................................................2-6
Wheelsandtires............................................................................2-7
Transportonpublicroads..................................................................2-7
Fireprevention.............................................................................2-9
Fireextinguisher...........................................................................2-10
Batterysafety..............................................................................2-12
Instructionalseatsafety...................................................................2-12
Operatorpresencesystem................................................................2-13
PowerTakeOff(PTO).....................................................................2-13
Warninglights.............................................................................2-13
Seatbeltprecautions......................................................................2-13
Airconditioning............................................................................2-14
ReverseAlarmandLight..................................................................2-14
Personalprotectiveequipment(PPE).....................................................2-15
DoNotOperatehangtag..................................................................2-15
Hazardouschemicals......................................................................2-15
Electricalstormsafety.....................................................................2-16
Utilitysafety................................................................................2-16
Mountinganddismountingprecautions...................................................2-16
Operatingthemachine....................................................................2-16
Connectingaheader......................................................................2-18
Hydraulicsystemsafety...................................................................2-18
Workingatheights.........................................................................2-19
Ecologyandtheenvironment.............................................................2-20
Proposition65.............................................................................2-21
Illustrations................................................................................2-21
Liftcylinderlockout–Liftcylinderlockout................................................2-22
Safetysigns–Right-handside...........................................................2-24
Safetysigns–Left-handside.............................................................2-31
Safetysigns–Front......................................................................2-39
Safetysigns–Rear.......................................................................2-44
Safetysigns–Top........................................................................2-53
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SelectiveCatalyticReduction(SCR)exhausttreatment-Safetysigns...................2-56
3CONTROLS/INSTRUMENTS
ACCESSTOOPERATOR'SPLATFORM
Accesstooperator'splatform..........................................................3-1
Cablayout..............................................................................3-4
Emergencyexit.........................................................................3-5
OPERATOR'SSEAT
Operatorseat–Overview.............................................................3-6
Seatbelt–Operator’sseat...........................................................3-11
INSTRUCTOR'SSEAT
Instructionalseat–Overview.........................................................3-12
Seatbelt–Instructionalseat..........................................................3-14
FORWARDCONTROLS
Steeringcolumn.......................................................................3-15
Footcontrols...........................................................................3-17
RIGHT-HANDSIDECONTROLS
Startconsole..........................................................................3-19
Multi-FunctionHandle(MFH)..........................................................3-20
Shiftbutton............................................................................3-23
Unloadtube............................................................................3-24
Pivotingunloadingspout–ifequipped...............................................3-25
Quickstop.............................................................................3-26
Feedratecontrol.......................................................................3-27
AFSAccuguide™......................................................................3-27
AutomaticHeaderHeightControl(AHHC)............................................3-27
Headercontrols........................................................................3-28
Reelposition...........................................................................3-29
Graintankunloadingdrive............................................................3-30
Right-handconsole....................................................................3-31
Driveengagementswitches...........................................................3-32
Reeldrive..............................................................................3-33
Threshing..............................................................................3-34
Cleaning...............................................................................3-35
Gearselector..........................................................................3-36
Throttle................................................................................3-36
Residue................................................................................3-37
Parkingbrake..........................................................................3-38
Grounddrive...........................................................................3-38
Power/Economy–ifequipped........................................................3-39
Headercontrols........................................................................3-40
SelectiveCatalyticReduction(SCR)exhausttreatment-Overview..................3-41
AFSPro700...........................................................................3-46
Armrest-Overview....................................................................3-47
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REARWARDCONTROLS
Rearwindow...........................................................................3-48
Cabfeatures–Storageandfuseaccess.............................................3-49
OVERHEADCONTROLS
Overheadcontrols–Storage.........................................................3-52
Overheadcontrols.....................................................................3-53
Sunscreens...........................................................................3-57
Heating,Ventilation,AirConditioning(HVAC)controls................................3-58
Radio..................................................................................3-62
Interiorlamps..........................................................................3-63
Communicationequipment–Mounting...............................................3-64
Printer–Accessorymounting........................................................3-66
LIGHTING
Lightingandmirrors...................................................................3-67
FRAME
Engineplatformaccess................................................................3-71
Sideshields-Open/Close.............................................................3-75
Serviceplatformsandshielding.......................................................3-79
Rotormodule–Access...............................................................3-81
Graintank–Covers/extensions......................................................3-82
Graintank-Access/Exit...............................................................3-85
Jack–Locations......................................................................3-87
4OPERATINGINSTRUCTIONS
COMMISSIONINGTHEUNIT
Beforedrivingthecombine.............................................................4-1
Tracks..................................................................................4-1
Transmissionunlock....................................................................4-2
STARTINGTHEUNIT
Dailystartupprocedure................................................................4-2
Startingtheengine–Coldweather....................................................4-3
Engineidlespeed......................................................................4-4
STOPPINGTHEUNIT
Stoppingthemachine..................................................................4-5
MOVINGTHEUNIT
Movingthemachine....................................................................4-5
Roadtravel.............................................................................4-7
Trackconditioning......................................................................4-9
Parkingbrake-Manualrelease......................................................4-10
Transmission-Manualshifting.......................................................4-11
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5TRANSPORTOPERATIONS
PREPARINGFORROADTRANSPORT
Transportingonatrailer-Tiedownsforshipping.....................................5-1
Attachingatrailer.......................................................................5-4
RECOVERYTRANSPORT
Towingthemachine....................................................................5-5
6WORKINGOPERATIONS
WORKING
Introductiontoharvesting...........................................................6-1
Performanceindicators.............................................................6-3
Losses..............................................................................6-5
Initialcropsettings-AFXRotor....................................................6-8
Initialcropsettings–Smalltuberotor40E.......................................6-12
Initialcropsettings–Smalltuberotor36E.......................................6-14
Kill-Stalldiagnosis.................................................................6-16
Cropsetupvalues–Cropconditionadjustment..................................6-17
MONITOROPERATION
AFSPRO700.....................................................................6-20
Homescreen......................................................................6-24
Toolbox............................................................................6-25
Diagnostics........................................................................6-39
Combineinfo......................................................................6-44
Performance.......................................................................6-49
Runscreens.......................................................................6-51
Screenlayoutsetup...............................................................6-53
AutomaticCropSettings(ACS)...................................................6-64
Cleanoutcontrol...................................................................6-69
Datamanagement.................................................................6-71
Camera-Congure...............................................................6-73
CALIBRATIONS
Calibrations........................................................................6-74
Headercalibration.................................................................6-77
TireRadius........................................................................6-78
Multi-FunctionHandle(MFH)......................................................6-80
Concaveopening..................................................................6-81
UpperSieve.......................................................................6-82
LowerSieve.......................................................................6-83
Self-levelingShoe.................................................................6-84
Multi-FunctionHandle(MFH)–Neutralswitch...................................6-85
CVTRotor.........................................................................6-86
Feederengagement...............................................................6-87
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Residuedistribution...............................................................6-88
Unloadspout......................................................................6-89
Foldingunloadtube...............................................................6-90
Windrowdoor–Actuator.........................................................6-91
Counterknives....................................................................6-92
Chopperspeedshift–Actuator...................................................6-93
Distancecalibration................................................................6-95
Calibrationerrorlist................................................................6-96
HEADERHEIGHTCONTROL
Headerheightcontroloverview...................................................6-99
Headerheightcontrol–Manualmode...........................................6-100
Headerheightcontrol.............................................................6-102
Headerheightcontrol–ReturnToCut(RTC)mode.............................6-104
Headerheightcontrol–AutoHeaderHeightControl(AHHC)...................6-106
Headerheightcontrol–Pressureoatmode....................................6-109
Lateraltilt.........................................................................6-110
HEADERCONNECTION
Connectingaheader.............................................................6-111
HeaderSetup.....................................................................6-113
RowHeaderSetup...............................................................6-113
PlatformHeaderSetup...........................................................6-116
FEEDING
Feeder............................................................................6-120
Rocktrap.........................................................................6-122
Feedercradle.....................................................................6-124
Feederdrum–Adjustlowerstop................................................6-126
Feederchain–Adjustment......................................................6-127
Feederchain–Linkremoval.....................................................6-128
Reelspeed.......................................................................6-129
Feederreversesystem-Overview...............................................6-131
Feedratecontrol..................................................................6-132
THRESHING
Rotor..............................................................................6-136
Rotorcage........................................................................6-142
Module–Positionoverview......................................................6-145
Rotorcage–Positionadjustment...............................................6-146
Threshingandseparation........................................................6-149
Suggestedstartupcongurationsformajorcrops...............................6-152
Rotoroverview...................................................................6-153
RotorDe-slug.....................................................................6-154
CLEANING
Cleaning–Overview.............................................................6-155
Sieves-Removal................................................................6-158
Sieves–Installation.............................................................6-161
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Cleaningfan......................................................................6-165
GRAINHANDLING
Returnssystem...................................................................6-166
Grainstorage.....................................................................6-169
Cleangrainelevatordrive–Changespeeds....................................6-175
Unloading.........................................................................6-176
Foldingunloadtube..............................................................6-179
RESIDUEHANDLING
Residuehandling.................................................................6-182
Dischargedeector...............................................................6-183
Strawchopper....................................................................6-184
Strawchopper–Standardchopper..............................................6-185
Knifereplacement–Standardcutcounterknives...............................6-186
Strawchopper–Magnacutchopper.............................................6-188
Knifereplacement–Magnacutcounterknife....................................6-189
Knifereplacement–Chopper....................................................6-192
Shearbar.........................................................................6-194
Incabresiduemodecontrol......................................................6-195
Windrowdoor.....................................................................6-199
Chaffpan.........................................................................6-200
HorizontalDiscSpreader.........................................................6-201
Verticalimpellerspreader........................................................6-203
Verticalspreader–Adjustment..................................................6-203
Centerdivider–Adjustment.....................................................6-207
Centerdivider–Impellerclearanceadjustment.................................6-208
Windrowchute....................................................................6-210
Residuehandling–Verticalimpellerspreaderconguration....................6-211
Residuehandling–Horizontaldiscspreaderconguration.....................6-212
Strawchopper–Servicestep...................................................6-213
7MAINTENANCE
GENERALINFORMATION
Overview...............................................................................7-1
Torquespecicationsforhydraulicttings..............................................7-2
StandardtorquedataforO-ringFaceSeal(ORFS)ttings............................7-4
Torquespecicationsforhardware-Minimumtighteningtorquesfornormalassembly7-6
Chainweartables-rollerchains......................................................7-11
Servicescreen.........................................................................7-13
Battery.................................................................................7-14
Dieselfuel.............................................................................7-17
Biodieselfuel..........................................................................7-18
OrganicAcidTechnology(OAT)coolant...............................................7-19
MAINTENANCECHART
Lubricationschedule..................................................................7-20
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Engineoil–Recommendedoperatingtemperaturerange...........................7-22
Capacities.............................................................................7-23
GREASEDECALREFERENCE
Greasettingsandintervals–Right-handside.......................................7-24
Greasettingsandintervals–Left-handside........................................7-27
EVERY10HOURSOFOPERATIONORDAILY
Rotaryairscreen......................................................................7-33
Engineoillevel........................................................................7-35
PowerTakeOff(PTO)gearboxoillevel..............................................7-36
Hydraulicoiltank–Oillevel..........................................................7-37
Rocktrap..............................................................................7-38
Chainmaintenance....................................................................7-38
Deaerationtankcoolantlevel..........................................................7-39
EVERY50HOURS
Tirepressure–Check................................................................7-40
Drainwaterseparator.................................................................7-41
Cabfreshairlter......................................................................7-43
Cabrecirculatedairlter..............................................................7-45
Feederdrum...........................................................................7-46
Chaintension..........................................................................7-46
EVERY100HOURS
Rotorgearboxoil......................................................................7-51
EVERY200HOURS
Rubbertrack-Alignment–Check....................................................7-52
EVERY300HOURS
Bubbleupgearbox–Oillevelcheck.................................................7-53
Brakeuid–Fluidlevel...............................................................7-54
Parkingbrake..........................................................................7-55
Transmissionoillevel–Oillevel......................................................7-55
Finaldriveoillevel.....................................................................7-56
Lowerunloadinggearbox–Oillevel..................................................7-58
Feederconveyorgearbox–OilLevel................................................7-59
Headergearbox–Oillevel...........................................................7-60
EVERY600HOURS
Transmission–Changeoil............................................................7-61
Finaldriveoil..........................................................................7-62
Lowerunloadinggearbox–Changeoil...............................................7-64
Feederconveyorgearbox.............................................................7-66
Headergearbox.......................................................................7-68
Unloadingelbow.......................................................................7-69
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Tailingsgearbox.......................................................................7-71
Bubbleupgearbox....................................................................7-72
Rotorgearboxoil......................................................................7-73
Self-levellingcleaningshoepivot......................................................7-74
Powertakeoff(PTO)–Gearbox......................................................7-75
Engineoilandlter–FPTCursor9..................................................7-77
Engineoilandlter–FPTCursor13.................................................7-79
Fuelprelter/waterseparator..........................................................7-81
Additionalfuelprelterwithwaterseparator–Ifequipped...........................7-82
Enginemountedfuellter.............................................................7-84
Enginecrankcasebreatherlter–Cursor9..........................................7-86
Enginecrankcasebreatherlter–Cursor13.........................................7-87
DieselExhaustFluid(DEF)/AdBlue®in-linelter.....................................7-88
DieselExhaustFluid(DEF)/AdBlue®in-linelter–Tankventlter..................7-89
EVERY1200HOURS
Enginecoolantreplacement...........................................................7-90
Hydraulicoilreservoir.................................................................7-92
EVERY1500HOURS
Trackrollersandidlerwheels.........................................................7-94
EVERY3600HOURSOREVERY2YEARS
DEF/AdBlue®supplymodulelter....................................................7-95
ASREQUIREDMAINTENANCE
Machinecleaning......................................................................7-99
Machinecleaning.....................................................................7-100
Aircleaner-Replace.................................................................7-106
Rubbertrack-Alignment–Adjustmentprocedure..................................7-107
RotaryAirScreen(RAS)–Externallyaspiratedinletscreen........................7-108
Windshieldwasherreservoir.........................................................7-109
Fuelsystembleeding.................................................................7-110
Rooflights............................................................................7-113
Cleanfreshairintakescreen.........................................................7-117
STORAGE
Post-season......................................................................7-118
Preseasonservice................................................................7-119
8TROUBLESHOOTING
ALARM(S)
Displayalarms..................................................................8-1
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SYMPTOM(S)
Fuseandrelaybox-Generalspecication....................................8-12
9SPECIFICATIONS
Biodieselfuel-Biodieselfuels.............................................................9-1
Tirecare....................................................................................9-3
Drivetire–Overview.......................................................................9-4
Dualdrivewheel-Mounting...............................................................9-6
Singledrivewheel-Mounting.............................................................9-9
Temporarytransport-Singlewheel.......................................................9-11
Steeringaxle–Overview.................................................................9-14
Poweredrearaxle–Hoserouting........................................................9-18
Spindleheightposition....................................................................9-20
Treadwidth-Rearaxle...................................................................9-22
Rearaxle–Oscillationstop...............................................................9-30
Tirecombinationsandtreadpositions–AF7230/8230/9230.............................9-31
Approvedtiresandtracks.................................................................9-37
Tirepressure................................................................................9-39
6mphharvestspeed–Tirepressure.....................................................9-39
10mphharvestspeed–Tirepressure...................................................9-45
Rearballast................................................................................9-51
Tracksystem–Overview.................................................................9-57
Tracksystem–Wheeltorque.............................................................9-58
Tracks–Generalspecication............................................................9-59
Machineoveralldimensions...............................................................9-60
Machinespecications....................................................................9-65
10ACCESSORIES
Optionalequipment........................................................................10-1
11FORMSANDDECLARATIONS
Deliveryreport-OwnerCopy.............................................................11-3
Deliveryreport-DealerCopy.............................................................11-5
Servicerecord–1st50Hour,CustomerCopy...........................................11-6
Servicerecord–1st50Hour,DealerCopy...............................................11-7
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1-GENERALINFORMATION
1-GENERALINFORMATION###_1_###
Notetotheowner
Thismanualcontainsinformationconcerningtheadjustmentandmaintenanceofyournewequipment.Youhave
purchasedadependablemachine,butonlybypropercareandoperationcanyouexpecttoreceivetheperformance
andlongservicebuiltintothisequipment.Pleasehavealloperatorsreadthismanualcarefullyandkeepitavailable
forreadyreference.
YourCASEIHdealerwillinstructyouinthegeneraloperationofyournewequipment.(Refertothe'DeliveryReport'at
thebackofthismanual.)Yourdealer'sstaffoffactory-trainedservicetechnicianswillbegladtoansweranyquestions
thatmayariseregardingtheoperationofyourmachine.
CASEIHMaxServiceisalsoavailable.Call1-877-4CASEIH(1-877-422-7344)oremail[email protected].
YourCASEIHdealercarriesacompletelineofgenuineCASEIHserviceparts.Thesepartsaremanufacturedand
carefullyinspectedtoensurehighqualityandaccuratettingofanynecessaryreplacementparts.Bepreparedto
giveyourdealerthemodelandproductidenticationnumberofyournewequipmentwhenorderingparts.Locate
thesenumbersnowandrecordthembelow.Refertothe'GeneralInformation'sectionofthismanualforthelocation
ofthemodelandproductidenticationnumbersofyourmachine.
PLEASERECORDTHEFOLLOWINGINFORMATION
Model
ProductIdenticationNumber(PIN)
DatePurchased
HeaderWidth(AsApplicable)
EngineModel(AsApplicable)
EnginePIN(AsApplicable)
Thisisthesafetyalertsymbol.Itisusedwithandwithoutsignalwordstoalertyoutopotential
personalinjuryhazards.Obeyallsafetymessagesthatfollowthissymboltoavoidpossible
deathorinjury.
WARNING
Illustrationsinthismanualmayshowprotectiveshieldingopenorremovedtobetterillustrateapar-
ticularfeatureoradjustment.
Replaceallshieldsbeforeoperatingthemachine.
Failuretocomplycouldresultindeathorseriousinjury.W0012A
Improvements
CNHAmericaLLCiscontinuallystrivingtoimproveitsproducts.Wereservetherighttomakeimprovementsor
changeswhenitbecomespracticalandpossibletodoso,withoutincurringanyobligationtomakechangesoraddi-
tionstotheequipmentsoldpreviously.
1-1

1-GENERALINFORMATION
Intendeduse
TheCASEIHcombineharvestersaredesignedasself-propelledunitsandpoweredbyanon-boarddieselengine.
Themachinesareintendedtobeusedforagriculturalpurposesoncultivatedlandtoharvestcerealcrops,smallseed
crops,maize,soybeans,etc.,bycuttingorpickingupfromaswath,threshingandseparatingthegrainfromthestraw,
andtemporarilystoringituntilitisunloadedintovehiclesfortransport.
Theharvestingspeedandperformancemaydependonanumberoflimitativeparameters,suchasweatherand
terrainconditions,cropvariety,andmaturity.Thoughthemachineisdesignedtoperforminmostcropsandcon-
ditions,theremaybeanumberofcombinationsoftheaboveparameters,forwhichthereisseveredegradationof
performanceofthemachineorsystemsthereof.Ifyounoticedegradationofperformance,contactyourCASEIH
dealerforassistance.Theymayhaveusefulinformationforimprovements,orakitmaybeavailabletoenhancethe
performance.
Prohibitedusage
Nopartsorattachmentsshouldbettedtothismachine,whichhavenotbeenreleasedbyCASEIH.Theymight
affectmachineoperation,safetyoftheuserorotherpeople,stability,orwearcharacteristicsofthemachine.
NOTICE:DONOTusethismachineforanypurposeorinanymannerotherthanasdescribedinthemanual,decals,
orotherproductsafetyinformationprovidedwiththemachine.Thesematerialsdenethemachine'sintendeduse.
Donotuseyourmachineforanotherpurposethanintendedbythemanufacturer(alistofcombinablecropscanbe
foundfurtheroninthismanual)andwithinitslimits.
Limitsofthemachine:
•Up/down/sideslope.
•Maximumthroughput:variable,dependingoncrop,variety,maturity,humidity,enginepowerandpowertransmis-
sion.
•Cropowcharacteristics:variable,dependingoncrop,variety,maturity,humidity.
•Maximumharvestingspeed:variable,dependingoncrop,variety,maturity,humidity,grainlosses,enginepower
andpowertransmission.
•Mobility:variable,soilcondition.
Donotusethemachineforpullinganythingbuttheheadertrailer.Thoughengineandtransmissionarestrongand
robust,theframeisnotdesignedforpullingheavyloads.
1-2

1-GENERALINFORMATION
Enginetampering
ATTENTION:Thefuelsystemandengineonyourmachinearedesignedandbuilttogovernmentemissionsstan-
dards.Tamperingbydealers,customers,operatorsandusersisstrictlyprohibitedbylaw.Failuretocomplycould
resultingovernmentnes,reworkcharges,invalidwarranty,legalactionandpossibleconscationofthemachine
untilreworktooriginalconditioniscompleted.Engineserviceand/orrepairsmustbedonebyacertiedtechnician
only!
Electro-MagneticCompatibility(EMC)
Interferencemayariseasaresultofadd‐onequipmentthatmaynotnecessarilymeettherequiredstandards.As
suchinterferencecanresultinseriousmalfunctionoftheunitand/orcreateunsafesituations,youmustobserve
thefollowing:
•Themaximumpowerofemissionequipment(radio,telephones,etc.)mustnotexceedthelimitsimposedbythe
nationalauthoritiesofthecountrywhereyouusethemachine
•Theelectro‐magneticeldgeneratedbytheadd‐onsystemshouldnotexceed24
V/matanytimeandatanylo-
cationintheproximityofelectroniccomponents
•Theadd‐onequipmentmustnotinterferewiththefunctioningoftheonboardelectronics
FailuretocomplywiththeseruleswillrendertheCASEIHwarrantynullandvoid.
1-3

1-GENERALINFORMATION
Productidentication
TheProductIdenticationNumber(PIN)ofthecombineandtheenginecanbefoundatthefollowinglocations:
BaseUnit
ThecombinePINplate(1)islocatedbelowtherightside
operator’splatform,itcanbeviewedbylookingoverthe
rightfronttireortrack.
NHIL12AF00514AA1
841299272
Engine
Onaplateonthevalvecover.
930947383
1-4

1-GENERALINFORMATION
Itisalsoonaplateonthelefthandsideorexhaustside
oftheengine.
860634834
1-5

1-GENERALINFORMATION
Machineorientation
Todetermine"left-hand"(LH)and"right-hand"(RH)standattherearofthemachineandfacethenormaldirectionof
travel.
NOTE:Thearrowindicatesthenormaldirectionoftravel.
NHIL12AF02754AA1
Left-handside
NHIL12AF02758AA2
Right-handside
NHPH12AF03454AA3
Front
NHPH12AF03455AA4
Rear
1-6

1-GENERALINFORMATION
SelectiveCatalyticReduction(SCR)exhausttreatment-Product
overview
WhatisSelectiveCatalyticReduction(SCR)?
YourCASEIHmachineisequippedwithadditionalcomponentstocomplywithnationalandlocalexhaustemissions
requirements.ThemaincomponentsoftheSCRsystemincludetheSCRcatalyst,theDieselExhaustFluid(DEF)/
AdBlue®injectionunit,theDEF/AdBlue®tank,andtheDEF/AdBlue®dosingcontrolunit.
HowdoesSelectiveCatalyticReduction(SCR)work?
Duringcombustion,harmfulNitrogenOxide(NOx)moleculesareformedintheexhaust.ByinjectingaDEF/AdBlue®
solutionintotheexhaustpriortoacatalyst,theNOxcanbeconvertedtoharmlesselementalNitrogenandwater.This
happenswhentheNOxmoleculesreactinsidethecatalystwiththeheatgeneratedbytheengineandtheammonia
intheDEF/AdBlue®solution.
NOTICE:Prolongedidlingofthemachinewithnoloadformorethan6
hwillcausedamagetotheSCRcatalyst.
Duringcoldengineoperationatlowenginecoolantandambientairtemperatures,watervaporwillbevisiblefromthe
exhaust.Thiswatervaporwillresemblesteamorlightwhitesmoke,andwilldissipateastheengineandmachine
componentswarm.Thiswatervaporisconsiderednormal.
NOTE:Afterengineshutdown,theSCRsystemwillperformapurgecycle,whichpermitsthesupplymoduletocon-
tinuetorunforupto70seconds.Thisisconsiderednormalandrequiresnoactionfromtheoperator.
WhatisDieselExhaustFluid(DEF)/AdBlue®?
DEF/AdBlue®isaclear,colorless,non-toxic,aqueousureasolution(32.5
%)withaslightammoniaodor.Itisused
tochemicallyreduceNOxemissionsfromheavy-dutydiesel-poweredvehicles.DEF/AdBlue®isneitherexplosivenor
harmfultotheenvironment.DEF/AdBlue®isclassiedundertheminimum-riskcategoryoftransportableuids.
InternationalstandardISO22241-1denesDEF/Ad-
Blue®quality.TheAmericanPetroleumInstitute
(API®)hasavoluntarycerticationprogramforDEF/Ad-
Blue®.ToensurethatDEF/AdBlue®satisesthe
requirementsofISO22241,lookfortheAPI®DEFCer-
ticationMark™wheneveryoupurchaseDEF/AdBlue®.
APIDieselExhaustFluidCerticationMarkisaregis-
teredtrademarkofAPIintheUnitedStatesandorother
countries.
FindingDieselExhaustFluid(DEF)/AdBlue®
YourCASEIHdealerisfullyequippedtoaccommodateallyourDEF/AdBlue®needs.
CaseIHMaxService:1-877-422-7344
[email protected]
Storage,handling,andtransport
NOTICE:Storagetemperaturesabove30 °C(86 °F)greatlyreducetheshelflifeofDEF/AdBlue®.
DEF/AdBlue®hasatypicalshelflifeof6-12months.RefertotheSHELFLIFEtablebelow.InorderforDEF/AdBlue®
toremaininauseablecondition,storagerequirementsmustbemet.
•Storebetween-11
°C(12 °F)and30 °C(86 °F).
•UseonlyanapprovedDEF/AdBlue®container.Contactyourdealertoobtainproperstoragecontainer(s).
•Keepcontainertightlyclosed.
•Keepcontainerinacool,well-ventilatedarea.
•Keepawayfromheatanddirectsunlight.
1-7

1-GENERALINFORMATION
Thawing
•YourCASEIHmachineisequippedwithaninternaltankheatertothawfrozenDEF/AdBlue®.Yourmachinewill
stillfunctionuntiltheDEF/AdBlue®beginstoow.TheSCRsystemwillthenfunctionnormally.
NOTE:YoumaynoticeaslightreductioninenginetorqueinhighdemandsituationsuntiltheDEF/AdBlue®isfully
thawed.
•DonotheatDEF/AdBlue®forlongperiodsoftimeattemperaturesabove30
°C(86 °F).Thiscausesthesolution
todecompose,whichveryslowlydecreasestheexpectedshelflife.
NOTICE:Donotuseananti-gellingorfreezepointimproverinyourDEF/AdBlue®.The32.5 %solutionisspecically
designedtoprovidetheoptimumNOxreductionproperties.AnyfurtherblendingoradjustingoftheDEF/AdBlue®
mixturewilllessenitsabilitytoperformcorrectlyandmaycausedamagetotheSCRcomponents.
Handlingandsupplyofadditives,ifany.
•PersonalProtectiveEquipment(PPE)isnotrequiredundernormalconditions.Ifsplashingislikely,weareyepro-
tection.Forprolongedorrepeatedcontact,imperviousglovesarerecommended.Followtheprecautionslistedin
theSAFETYINFORMATIONchapterwhenhandlinganyserviceuid.
•Noadditivesarerequired.
NOTICE:ContaminatedDEF/AdBlue®canaffecttheperformanceofyourmachine.Followallinstructionsinthis
manualwhenhandlingDEF/AdBlue®.
Shelflife
ConstantambientstoragetemperatureMinimumshelflife
Lessthanorequalto10
°C(50 °F)36months
Lessthanorequalto25
°C(77 °F)¹18months
Lessthanorequalto30
°C(86 °F)12months
Lessthanorequalto35
°C(95 °F)6months
Greaterthan35
°C(95 °F)-²
¹TopreventdecompositionofDEF/AdBlue®,prolongedtransportationorstorageabove25
°C(77 °F)should
beavoided.
²Signicantlossofshelflife:checkeverybatchbeforeuse.SeeyourCASEIHdealerformoreinformation
ontesting.
NOTE:Themainfactorstakenintoaccounttodenetheshelflifeinthetableabovearetheambientstoragetempera-
tureandtheinitialalkalinityofDEF/AdBlue®.Thedifferenceinevaporationbetweenventedandnon-ventedstorage
containersisanadditionalfactor.
NOTE:TheinformationinthistableisforreferenceonlyandhasbeenprovidedbytheInternationalOrganizationfor
Standardization,DocumentnumberISO22241-3Dieselengines-NOxreductionagentAUS32-Part3:Handling,
transportationandstorage.
NOTE:DEF/AdBlue®thatremainsinthetankofthemachineaftertheseasondoesnotrequireanyspecialprecau-
tionsunlessstorageexceedstheshelflifetableabove.
Disposal
•DisposeofDEF/AdBlue®andanylteraccumulationsinaccordancewithallapplicableFederal,State,andlocal
lawsgoverningwastedisposal.
USEnvironmentalProtectionAgency(EPA)andCaliforniaEmissionsControlWarranty
Statement
CASEIHwarrantstotheultimatepurchaserandeachsubsequentpurchaserthattheengineisdesigned,built
andequippedsoastoconformwithUSEnvironmentalProtectionAgency(EPA)regulationsapplicableatthe
timeofmanufactureandthatitisfreefromdefectsinworkmanshipormaterialwhichwouldcauseitnottomeet
theseregulationsforaperiodof:
•2yearsor1,500hoursofoperation,whicheveroccursrst,forengineslessthan19
kW(25 Hp)
•5yearsor3,000hoursofoperation,whicheveroccursrst,forenginesgreaterthanorequalto19
kW(25 Hp)
NOTE:ThiswarrantyappliestoallunitsoperatedintheUnitedStatesorCanada.
1-8

1-GENERALINFORMATION
Coverage
Themodelyear,classofdieselengine,andemissionapplicationdeterminationforyourengineareidentiedonthe
EmissionControlInformationLabel.Thislabelisafxedtooneofthefollowingareasoftheengine:thetopofen-
gine'srockerarmcover,theright-handsideoftheoilpan,andtheright-handsideoftheenginefrontgearcover.
Thewarrantyperiodbeginsonthedatethenewequipmentissoldtotherstretailpurchaser.Thepresenceofthe
emissioncontrollabelistheindicationthattheengineconformstotheapplicablestandards.Anyemissioncontrol
systempartswhichareprovendefectiveduringnormalusewillberepairedorreplacedduringthewarrantyperiod.
TheengineownerhasresponsibilitytoperformalltherequiredmaintenancelistedintheOwner'sManual.CASEIH
willnotdenyanemissionwarrantyclaimsolelybecausenorecordofmaintenanceexists;however,aclaimmaybe
deniediffailuretoperformmaintenanceresultedinthefailureofawarrantedpart.
ItisrecommendedthatreplacementpartsusedformaintenanceorrepairsbeCASEIHServicePartstomaintainthe
qualityoriginallydesignedintoyouremissioncertiedengine.Theuseofnon-CASEIHpartsdoesnotinvalidatethe
warrantyonothercomponentsunlesstheuseofsuchpartscausesdamagetowarrantedparts.
Themanufacturerisliablefordamagestootherenginecomponentscausedbythefailureofanywarrantedemission
controlsystempart.CASEIHisnotresponsibleforfailuresresultingfromimproperrepairortheuseofpartsthatare
notgenuineCASEIHorCASEIHapprovedparts.
Componentcoverage
Newenginescertiedforsaleandregisteredwillhavethefollowingitemscoveredbytheemissionwarranty,depend-
ingontheemissionleveloftheengine,iftheitemswererstinstalledonthenewengineasoriginalequipment:
Fuelinjectionsystem
•Fuelinjectionpump
•Fuelinjectors
•Fuelinjectionlines
Airinductionsystem
•Intakemanifold
•Turbochargersystem(includesexhaustmanifold)
•Chargeaircooler
PositiveCrankcaseVentilation(PCV)system(if
applicable)
•PCVvalve
•Oilllcap
ExhaustaftertreatmentDevices(ifapplicable)
•DieselOxidationCatalyst(DOC)
•DieselParticulateFilter(DPF)
•SelectiveCatalyticReduction(SCR)
•DieselExhaustFluid(DEF)tankanddispensingsys-
tems
ExhaustGasRecirculationSystems(EGR)
•EGRvalveassembly
•EGRcooler
ColdStartEnrichmentSystems
ElectronicControlUnits,Sensors,Solenoids,andWiring
harnessesusedinabovesystems
Emissionswarrantydoesnotcover
•Repairsarisingfromstoragedeterioration,failuretomaintaintheequipment,negligence,alteration,improperuse
oftheequipment,collisionorotheraccident,vandalism,orothercasualty,oroperationbeyondratedcapacityor
specication.
•Repairsarisingfromabuseorneglect,includingbutnotlimitedto:operationwithoutadequatecoolantorlubricants,
adjustmentstothefuelsystemoutsideequipmentspecications,over-speeding,improperstorage,starting,warm-
up,orshutdownpractices,incorrectfuelorcontaminatedfuel,oilorotheruids.
•Normalmaintenanceservices,suchasenginetune-ups,enginefuelsystemcleaning,checks,adjustments,shim-
ming,etc.
•Itemsreplacedduetocustomerdemand.
•Laborchargesperformedbyanyoneexceptadealerauthorizedbycontracttorepairtheequipment,unlessthey
qualifyunderspecialprovisions(i.e.outsidelabor).
•Anyandalltravelcostsforitemssuchastowing,servicecalls,ortransportingaunittoandfromtheplacewhere
thewarrantyserviceisperformed.
1-9

1-GENERALINFORMATION
•Normalmaintenancecosts,includingbutnotlimitedto:lubricants,coolants,uids,fuel,lters,andassociatedlabor.
Lubricants,lters,andcoolantsmayqualifyforwarrantyreimbursementiftheyrequirereplacementasaDIRECT
RESULTofadefectinmaterialorworkmanship.
•Claimsinvolvingtheinspectionorreconditioningofunitsafterstorageorprioruse.
•RepairsarisingfromserviceperformedbyagentsnotapprovedbyCASEIH.
•Repairsarisingfromanyunauthorizedmodicationtotheproductortheuseofnon-CASEIHparts,implements
orattachments.
•Removal,replacement,orinstallationofnon-CASEIHoptionalequipment,attachmentsorcomponents.
•Premiumschargedforovertimelaborcostsoroutofshopexpenses.
•Economiclossincludinglostprots,croploss,equipmentrental,orotherexpense.
•Unauthorizedmodicationorupdatingmachineswithoutawarrantablefailure.
•Anyandallcostsofdealershopsuppliesincurredwithrepairs,includingbutnotlimitedto:solvents,cleaners,
anti-seizelubricants,loctite,sealant,adhesive,oil-dry,shoptowels,etc.
•Failureofthemachine,itsimplementsorattachmentscausedbyimpropereldapplicationorloading.
•Anyandallcostsforcoolant,fuel,orlube(oil)analysisincludingsuppliesandlabrecommendations.
•Costassociatedwithcleaningofmachineinpreparationforservicing.
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