Case AXIAL-FLOW 7230 Tier 4a User manual

Part number 47529561
1st edition English
August 2013
OPERATOR’S MANUAL
AXIAL-FLOW®7230
AXIAL-FLOW®8230
AXIAL-FLOW®9230
Tier 4a
Combine
PIN YDG222001 and above

Contents
1GENERALINFORMATION
Notetotheowner...........................................................................1-1
Intendeduse................................................................................1-2
Enginetampering...........................................................................1-3
Electro-MagneticCompatibility(EMC).....................................................1-3
Productidentication.......................................................................1-4
Machineorientation.........................................................................1-6
SelectiveCatalyticReduction(SCR)exhausttreatment-Productoverview...............1-7
2SAFETYINFORMATION
Safetyalertsymbolandsignalworddenition.............................................2-1
Safetysignsorinformationaldecals-Safetysigns........................................2-2
Safetyrules.................................................................................2-3
Generalsafetyrules........................................................................2-4
MaintenanceSafety........................................................................2-6
Wheelsandtires............................................................................2-7
Transportonpublicroads..................................................................2-7
Fireprevention.............................................................................2-9
Fireextinguisher...........................................................................2-10
Batterysafety..............................................................................2-12
Instructionalseatsafety...................................................................2-12
Operatorpresencesystem................................................................2-13
PowerTakeOff(PTO).....................................................................2-13
Warninglights.............................................................................2-13
Seatbeltprecautions......................................................................2-13
Airconditioning............................................................................2-14
ReverseAlarmandLight..................................................................2-14
Personalprotectiveequipment(PPE).....................................................2-15
DoNotOperatehangtag..................................................................2-15
Hazardouschemicals......................................................................2-15
Electricalstormsafety.....................................................................2-16
Utilitysafety................................................................................2-16
Mountinganddismountingprecautions...................................................2-16
Operatingthemachine....................................................................2-16
Connectingaheader......................................................................2-18
Hydraulicsystemsafety...................................................................2-18
Workingatheights.........................................................................2-19
Ecologyandtheenvironment.............................................................2-20
Proposition65.............................................................................2-21
Illustrations................................................................................2-21
Liftcylinderlockout–Liftcylinderlockout................................................2-22
Safetysigns–Right-handside...........................................................2-24
Safetysigns–Left-handside.............................................................2-31
Safetysigns–Front......................................................................2-39
Safetysigns–Rear.......................................................................2-44
Safetysigns–Top........................................................................2-53
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SelectiveCatalyticReduction(SCR)exhausttreatment-Safetysigns...................2-56
3CONTROLS/INSTRUMENTS
ACCESSTOOPERATOR'SPLATFORM
Accesstooperator'splatform..........................................................3-1
Cablayout..............................................................................3-4
Emergencyexit.........................................................................3-5
OPERATOR'SSEAT
Operatorseat–Overview.............................................................3-6
Seatbelt–Operator’sseat...........................................................3-11
INSTRUCTOR'SSEAT
Instructionalseat–Overview.........................................................3-12
Seatbelt–Instructionalseat..........................................................3-14
FORWARDCONTROLS
Steeringcolumn.......................................................................3-15
Footcontrols...........................................................................3-17
RIGHT-HANDSIDECONTROLS
Startconsole..........................................................................3-19
Multi-FunctionHandle(MFH)..........................................................3-20
Shiftbutton............................................................................3-23
Unloadtube............................................................................3-24
Pivotingunloadingspout–ifequipped...............................................3-25
Quickstop.............................................................................3-26
Feedratecontrol.......................................................................3-27
AFSAccuguide™......................................................................3-27
AutomaticHeaderHeightControl(AHHC)............................................3-27
Headercontrols........................................................................3-28
Reelposition...........................................................................3-29
Graintankunloadingdrive............................................................3-30
Right-handconsole....................................................................3-31
Driveengagementswitches...........................................................3-32
Reeldrive..............................................................................3-33
Threshing..............................................................................3-34
Cleaning...............................................................................3-35
Gearselector..........................................................................3-36
Throttle................................................................................3-36
Residue................................................................................3-37
Parkingbrake..........................................................................3-38
Grounddrive...........................................................................3-38
Power/Economy–ifequipped........................................................3-39
Headercontrols........................................................................3-40
SelectiveCatalyticReduction(SCR)exhausttreatment-Overview..................3-41
AFSPro700...........................................................................3-46
Armrest-Overview....................................................................3-47
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REARWARDCONTROLS
Rearwindow...........................................................................3-48
Cabfeatures–Storageandfuseaccess.............................................3-49
OVERHEADCONTROLS
Overheadcontrols–Storage.........................................................3-52
Overheadcontrols.....................................................................3-53
Sunscreens...........................................................................3-57
Heating,Ventilation,AirConditioning(HVAC)controls................................3-58
Radio..................................................................................3-62
Interiorlamps..........................................................................3-63
Communicationequipment–Mounting...............................................3-64
Printer–Accessorymounting........................................................3-66
LIGHTING
Lightingandmirrors...................................................................3-67
FRAME
Engineplatformaccess................................................................3-71
Sideshields-Open/Close.............................................................3-75
Serviceplatformsandshielding.......................................................3-79
Rotormodule–Access...............................................................3-81
Graintank–Covers/extensions......................................................3-82
Graintank-Access/Exit...............................................................3-85
Jack–Locations......................................................................3-87
4OPERATINGINSTRUCTIONS
COMMISSIONINGTHEUNIT
Beforedrivingthecombine.............................................................4-1
Tracks..................................................................................4-1
Transmissionunlock....................................................................4-2
STARTINGTHEUNIT
Dailystartupprocedure................................................................4-2
Startingtheengine–Coldweather....................................................4-3
Engineidlespeed......................................................................4-4
STOPPINGTHEUNIT
Stoppingthemachine..................................................................4-5
MOVINGTHEUNIT
Movingthemachine....................................................................4-5
Roadtravel.............................................................................4-7
Trackconditioning......................................................................4-9
Parkingbrake-Manualrelease......................................................4-10
Transmission-Manualshifting.......................................................4-11
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5TRANSPORTOPERATIONS
PREPARINGFORROADTRANSPORT
Transportingonatrailer-Tiedownsforshipping.....................................5-1
Attachingatrailer.......................................................................5-4
RECOVERYTRANSPORT
Towingthemachine....................................................................5-5
6WORKINGOPERATIONS
WORKING
Introductiontoharvesting...........................................................6-1
Performanceindicators.............................................................6-3
Losses..............................................................................6-5
Initialcropsettings-AFXRotor....................................................6-8
Initialcropsettings–Smalltuberotor40E.......................................6-12
Initialcropsettings–Smalltuberotor36E.......................................6-14
Kill-Stalldiagnosis.................................................................6-16
Cropsetupvalues–Cropconditionadjustment..................................6-17
MONITOROPERATION
AFSPRO700.....................................................................6-20
Homescreen......................................................................6-24
Toolbox............................................................................6-25
Diagnostics........................................................................6-39
Combineinfo......................................................................6-44
Performance.......................................................................6-49
Runscreens.......................................................................6-51
Screenlayoutsetup...............................................................6-53
AutomaticCropSettings(ACS)...................................................6-64
Cleanoutcontrol...................................................................6-69
Datamanagement.................................................................6-71
Camera-Congure...............................................................6-73
CALIBRATIONS
Calibrations........................................................................6-74
Headercalibration.................................................................6-77
TireRadius........................................................................6-78
Multi-FunctionHandle(MFH)......................................................6-80
Concaveopening..................................................................6-81
UpperSieve.......................................................................6-82
LowerSieve.......................................................................6-83
Self-levelingShoe.................................................................6-84
Multi-FunctionHandle(MFH)–Neutralswitch...................................6-85
CVTRotor.........................................................................6-86
Feederengagement...............................................................6-87
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Residuedistribution...............................................................6-88
Unloadspout......................................................................6-89
Foldingunloadtube...............................................................6-90
Windrowdoor–Actuator.........................................................6-91
Counterknives....................................................................6-92
Chopperspeedshift–Actuator...................................................6-93
Distancecalibration................................................................6-95
Calibrationerrorlist................................................................6-96
HEADERHEIGHTCONTROL
Headerheightcontroloverview...................................................6-99
Headerheightcontrol–Manualmode...........................................6-100
Headerheightcontrol.............................................................6-102
Headerheightcontrol–ReturnToCut(RTC)mode.............................6-104
Headerheightcontrol–AutoHeaderHeightControl(AHHC)...................6-106
Headerheightcontrol–Pressureoatmode....................................6-109
Lateraltilt.........................................................................6-110
HEADERCONNECTION
Connectingaheader.............................................................6-111
HeaderSetup.....................................................................6-113
RowHeaderSetup...............................................................6-113
PlatformHeaderSetup...........................................................6-116
FEEDING
Feeder............................................................................6-120
Rocktrap.........................................................................6-122
Feedercradle.....................................................................6-124
Feederdrum–Adjustlowerstop................................................6-126
Feederchain–Adjustment......................................................6-127
Feederchain–Linkremoval.....................................................6-128
Reelspeed.......................................................................6-129
Feederreversesystem-Overview...............................................6-131
Feedratecontrol..................................................................6-132
THRESHING
Rotor..............................................................................6-136
Rotorcage........................................................................6-142
Module–Positionoverview......................................................6-145
Rotorcage–Positionadjustment...............................................6-146
Threshingandseparation........................................................6-149
Suggestedstartupcongurationsformajorcrops...............................6-152
Rotoroverview...................................................................6-153
RotorDe-slug.....................................................................6-154
CLEANING
Cleaning–Overview.............................................................6-155
Sieves-Removal................................................................6-158
Sieves–Installation.............................................................6-161
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Cleaningfan......................................................................6-165
GRAINHANDLING
Returnssystem...................................................................6-166
Grainstorage.....................................................................6-169
Cleangrainelevatordrive–Changespeeds....................................6-175
Unloading.........................................................................6-176
Foldingunloadtube..............................................................6-179
RESIDUEHANDLING
Residuehandling.................................................................6-182
Dischargedeector...............................................................6-183
Strawchopper....................................................................6-184
Strawchopper–Standardchopper..............................................6-185
Knifereplacement–Standardcutcounterknives...............................6-186
Strawchopper–Magnacutchopper.............................................6-188
Knifereplacement–Magnacutcounterknife....................................6-189
Knifereplacement–Chopper....................................................6-192
Shearbar.........................................................................6-194
Incabresiduemodecontrol......................................................6-195
Windrowdoor.....................................................................6-199
Chaffpan.........................................................................6-200
HorizontalDiscSpreader.........................................................6-201
Verticalimpellerspreader........................................................6-203
Verticalspreader–Adjustment..................................................6-203
Centerdivider–Adjustment.....................................................6-207
Centerdivider–Impellerclearanceadjustment.................................6-208
Windrowchute....................................................................6-210
Residuehandling–Verticalimpellerspreaderconguration....................6-211
Residuehandling–Horizontaldiscspreaderconguration.....................6-212
Strawchopper–Servicestep...................................................6-213
7MAINTENANCE
GENERALINFORMATION
Overview...............................................................................7-1
Torquespecicationsforhydraulicttings..............................................7-2
StandardtorquedataforO-ringFaceSeal(ORFS)ttings............................7-4
Torquespecicationsforhardware-Minimumtighteningtorquesfornormalassembly7-6
Chainweartables-rollerchains......................................................7-11
Servicescreen.........................................................................7-13
Battery.................................................................................7-14
Dieselfuel.............................................................................7-17
Biodieselfuel..........................................................................7-18
OrganicAcidTechnology(OAT)coolant...............................................7-19
MAINTENANCECHART
Lubricationschedule..................................................................7-20
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Engineoil–Recommendedoperatingtemperaturerange...........................7-22
Capacities.............................................................................7-23
GREASEDECALREFERENCE
Greasettingsandintervals–Right-handside.......................................7-24
Greasettingsandintervals–Left-handside........................................7-27
EVERY10HOURSOFOPERATIONORDAILY
Rotaryairscreen......................................................................7-33
Engineoillevel........................................................................7-35
PowerTakeOff(PTO)gearboxoillevel..............................................7-36
Hydraulicoiltank–Oillevel..........................................................7-37
Rocktrap..............................................................................7-38
Chainmaintenance....................................................................7-38
Deaerationtankcoolantlevel..........................................................7-39
EVERY50HOURS
Tirepressure–Check................................................................7-40
Drainwaterseparator.................................................................7-41
Cabfreshairlter......................................................................7-43
Cabrecirculatedairlter..............................................................7-45
Feederdrum...........................................................................7-46
Chaintension..........................................................................7-46
EVERY100HOURS
Rotorgearboxoil......................................................................7-51
EVERY200HOURS
Rubbertrack-Alignment–Check....................................................7-52
EVERY300HOURS
Bubbleupgearbox–Oillevelcheck.................................................7-53
Brakeuid–Fluidlevel...............................................................7-54
Parkingbrake..........................................................................7-55
Transmissionoillevel–Oillevel......................................................7-55
Finaldriveoillevel.....................................................................7-56
Lowerunloadinggearbox–Oillevel..................................................7-58
Feederconveyorgearbox–OilLevel................................................7-59
Headergearbox–Oillevel...........................................................7-60
EVERY600HOURS
Transmission–Changeoil............................................................7-61
Finaldriveoil..........................................................................7-62
Lowerunloadinggearbox–Changeoil...............................................7-64
Feederconveyorgearbox.............................................................7-66
Headergearbox.......................................................................7-68
Unloadingelbow.......................................................................7-69
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Tailingsgearbox.......................................................................7-71
Bubbleupgearbox....................................................................7-72
Rotorgearboxoil......................................................................7-73
Self-levellingcleaningshoepivot......................................................7-74
Powertakeoff(PTO)–Gearbox......................................................7-75
Engineoilandlter–FPTCursor9..................................................7-77
Engineoilandlter–FPTCursor13.................................................7-79
Fuelprelter/waterseparator..........................................................7-81
Additionalfuelprelterwithwaterseparator–Ifequipped...........................7-82
Enginemountedfuellter.............................................................7-84
Enginecrankcasebreatherlter–Cursor9..........................................7-86
Enginecrankcasebreatherlter–Cursor13.........................................7-87
DieselExhaustFluid(DEF)/AdBlue®in-linelter.....................................7-88
DieselExhaustFluid(DEF)/AdBlue®in-linelter–Tankventlter..................7-89
EVERY1200HOURS
Enginecoolantreplacement...........................................................7-90
Hydraulicoilreservoir.................................................................7-92
EVERY1500HOURS
Trackrollersandidlerwheels.........................................................7-94
EVERY3600HOURSOREVERY2YEARS
DEF/AdBlue®supplymodulelter....................................................7-95
ASREQUIREDMAINTENANCE
Machinecleaning......................................................................7-99
Machinecleaning.....................................................................7-100
Aircleaner-Replace.................................................................7-106
Rubbertrack-Alignment–Adjustmentprocedure..................................7-107
RotaryAirScreen(RAS)–Externallyaspiratedinletscreen........................7-108
Windshieldwasherreservoir.........................................................7-109
Fuelsystembleeding.................................................................7-110
Rooflights............................................................................7-113
Cleanfreshairintakescreen.........................................................7-117
STORAGE
Post-season......................................................................7-118
Preseasonservice................................................................7-119
8TROUBLESHOOTING
ALARM(S)
Displayalarms..................................................................8-1
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SYMPTOM(S)
Fuseandrelaybox-Generalspecication....................................8-12
9SPECIFICATIONS
Biodieselfuel-Biodieselfuels.............................................................9-1
Tirecare....................................................................................9-3
Drivetire–Overview.......................................................................9-4
Dualdrivewheel-Mounting...............................................................9-6
Singledrivewheel-Mounting.............................................................9-9
Temporarytransport-Singlewheel.......................................................9-11
Steeringaxle–Overview.................................................................9-14
Poweredrearaxle–Hoserouting........................................................9-18
Spindleheightposition....................................................................9-20
Treadwidth-Rearaxle...................................................................9-22
Rearaxle–Oscillationstop...............................................................9-30
Tirecombinationsandtreadpositions–AF7230/8230/9230.............................9-31
Approvedtiresandtracks.................................................................9-37
Tirepressure................................................................................9-39
6mphharvestspeed–Tirepressure.....................................................9-39
10mphharvestspeed–Tirepressure...................................................9-45
Rearballast................................................................................9-51
Tracksystem–Overview.................................................................9-57
Tracksystem–Wheeltorque.............................................................9-58
Tracks–Generalspecication............................................................9-59
Machineoveralldimensions...............................................................9-60
Machinespecications....................................................................9-65
10ACCESSORIES
Optionalequipment........................................................................10-1
11FORMSANDDECLARATIONS
Deliveryreport-OwnerCopy.............................................................11-3
Deliveryreport-DealerCopy.............................................................11-5
Servicerecord–1st50Hour,CustomerCopy...........................................11-6
Servicerecord–1st50Hour,DealerCopy...............................................11-7
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