Case WD1903 User manual

Part number 84309779
3rd edition English
August 2010
Replaces part number 84210323
OPERATOR’S MANUAL
WD1903
WD2303
Self-Propelled Windrower
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Contents
1 GENERAL INFORMATION
Note to the owner........................................................................... 1-1
To the owner................................................................................ 1-2
Electro-magnetic interference (EMC)....................................................... 1-2
California proposition 65 warning........................................................... 1-3
Foreword Ecology and the Environment ................................................... 1-3
General specication - Biodiesel Fuels .................................................... 1-4
International symbols....................................................................... 1-5
Product Identication Number (PIN)........................................................ 1-6
Product overview ........................................................................... 1-7
Guide for recommended inspection and cleaning practices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
2 SAFETY INFORMATION
Safety rules and signal word denitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safety rules - Personal Safety ............................................................. 2-2
Safety precautions.......................................................................... 2-3
Safety signs ................................................................................ 2-7
Road travel signs and decals.............................................................. 2-23
3 CONTROLS/INSTRUMENTS
ACCESS TO OPERATOR’S PLATFORM
Cab layout.............................................................................. 3-1
Cab door................................................................................ 3-1
OPERATOR’S SEAT
Air suspension seat adjustments....................................................... 3-2
INSTRUCTOR’S SEAT
Adjustments ............................................................................ 3-5
FORWARD CONTROLS
Steering column ........................................................................ 3-6
RH SIDE CONTROLS
Multifunction handle (MFH) and controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Electronic display...................................................................... 3-16
OVERHEAD CONTROLS
Control identication................................................................... 3-33
Temperature control system fault code index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
EXTERIOR CONTROLS
Mirrors................................................................................. 3-42
Exterior lights.......................................................................... 3-45
External tilt cylinder switch ............................................................ 3-48
4 OPERATING INSTRUCTIONS
COMMISSIONING THE UNIT
Before operating check................................................................. 4-1
STARTING THE UNIT
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Starting the engine ..................................................................... 4-2
STOPPING THE UNIT
Stopping the engine .................................................................... 4-8
PARKING THE UNIT
Parking the machine................................................................... 4-10
Remove header ....................................................................... 4-11
5 TRANSPORT OPERATIONS
ROAD TRANSPORT
Hauling ................................................................................. 5-1
Road travel ............................................................................. 5-3
RECOVERY TRANSPORT
Towing.................................................................................. 5-5
6 WORKING OPERATIONS
GENERAL INFORMATION
Install header........................................................................... 6-1
Checking air spring ination pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Operation with a sickle header ......................................................... 6-9
Operation with a draper header ....................................................... 6-18
Operation with a disc header.......................................................... 6-32
Setting header otation................................................................ 6-42
Windrow shield adjustments........................................................... 6-43
Rear wheel spacing ................................................................... 6-44
7 MAINTENANCE
GENERAL INFORMATION
Torque - Minimum tightening torques for normal assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Torque - Standard torque data for hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
General information .................................................................... 7-8
Lubrication and hydraulic oil capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Fluids, fuels and lubricants ............................................................ 7-10
Lubrication............................................................................. 7-12
Maintenance and adjustments ........................................................ 7-23
Component identication.............................................................. 7-56
Hydraulic schematics.................................................................. 7-66
Merger................................................................................. 7-68
Battery................................................................................. 7-69
Lights .................................................................................. 7-71
Fuses and relays ...................................................................... 7-77
MAINTENANCE CHART
Lubrication and hydraulic oil schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-82
Maintenance and service schedule.................................................... 7-83
8 TROUBLESHOOTING
SYMPTOM(S)
Engine.............................................................................. 8-1
Hydraulic system ................................................................... 8-2
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Air conditioning system............................................................. 8-3
Electrical system ................................................................... 8-3
9 SPECIFICATIONS
Machine specications ..................................................................... 9-1
10 ACCESSORIES
Optional equipment........................................................................ 10-1
11 FORMS AND DECLARATIONS
Delivery report - Owner Copy ............................................................. 11-1
Delivery report - Dealer Copy ............................................................. 11-3
Service record - 1st 50 Hour, Customer Copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
Service record - 1st 50 Hour, Dealer Copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
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1 - GENERAL INFORMATION
1 - GENERAL INFORMATION
Note to the owner
This manual contains information concerning the adjustment and maintenance of your new equipment. You have
purchased a dependable machine, but only by proper care and operation can you expect to receive the performance
and long service built into this equipment. Please have all operators read this manual carefully and keep it available
for ready reference.
Your CASE IH dealer will instruct you in the general operation of your new equipment. (Refer to the ’Delivery Report’ at
the back of this manual.) Your dealer’s staff of factory-trained service technicians will be glad to answer any questions
that may arise regarding the operation of your machine.
Your CASE IH dealer carries a complete line of genuine CASE IH service parts. These parts are manufactured and
carefully inspected to insure high quality and accurate tting of any necessary replacement parts. Be prepared to give
your dealer the model and product identication number of your new equipment when ordering parts. Locate these
numbers now and record them below. Refer to the ’General Information’ section of this manual for the location of the
model and product identication numbers of your machine.
PLEASE RECORD THE FOLLOWING INFORMATION
Model
Product Identication Number (PIN)
Date Purchased
Header Width (As Applicable)
Engine Model (As Applicable)
Engine PIN (As Applicable)
This is the safety alert symbol. It is used with and without signal words to alert you to potential
personal injury hazards. Obey all safety messages that follow this symbol to avoid possible
death or injury.
WARNING
Illustrations in this manual may show protective shielding open or removed to better illustrate a par-
ticular feature or adjustment.
Replace all shields before operating the machine.
Failure to comply could result in death or serious injury.
W0012A
IMPROVEMENTS
CNH America LLC is continually striving to improve its products. We reserve the right to make improvements or
changes when it becomes practical and possible to do so, without incurring any obligation to make changes or addi-
tions to the equipment sold previously.
1 - 1
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