CCS PB-2430-1 Manual

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Control Unit for LED Light Units
PB-2430-1 Instruction Guide
Thank you for purchasing a CCS product. To ensure proper use of the product, please
read this instruction guide before use and keep it for your future reference.
PB-2430-1 is an analog control unit for controlling LED lights. It controls LED lights principally used
for machine vision and industrial inspections.
Caution
Do not place the product under
direct sunlight or in a high humidity
environment. Doing so may result in
re due to internal temperature rise.
FIRE HAZ ARD
Please use designated power sources with
stable voltage. Sharing a power source with
inverters, motors, etc. may cause malfunction.
SHOCK HAZARD
Always place the product on a stable
and flat location. Not doing so may
result in the product falling or toppling,
which may cause bodily injury.
PROHIBITED
Make sure that connected lighting is within the
power rating of this product. Not doing so may
cause product failure.
MANDATORY
ACTIONS
Do not use user-made branch cables.
Doing so may cause product failure.
PROHIBITED
Do not bundle product cables with high-voltage
lines or power lines. Doing so may cause
the product to malfunction. Keep the product
cables as far away from such lines as possible.
MANDATORY
ACTIONS
Do not disconnect power cord or
disassemble product while operating.
Doing so may cause the product to
malfunction.
PROHIBITED
Before moving the product, disconnect cables.
Damaging the cables may result in fire or
electric shock.
MANDATORY
ACTIONS
Do not drop or subject the product
to impact. Doing so may cause the
product to malfunction.
PROHIBITED
Do not bend or jam cables when wiring the
product. Doing so may cause product failure.
MANDATORY
ACTIONS
To avoid product surface discoloration
or deterioration, do not wipe product
with volatiles such as paint thinner or
benzene.
PROHIBITED
Make sure to hold and pull from the plugs when
disconnecting the cables. Not pulling from the
plugs may damage the cable and result in re
or electric shock.
MANDATORY
ACTIONS
Verify polarity of terminals before
connecting cables. If polarity is reversed, it
may cause res or damage the equipment.
PROHIBITED
Use a dry cloth to remove dust or other foreign
matter from the plug electrodes. Failure to do
so may result in re.
MANDATORY
ACTIONS
When mount the unit in a system rack
or case, the portion of the screws
penetrating the case must be less than
3 mm long.
MANDATORY
ACTIONS
Make sure that the length of the extension
cable is less than 5 m. If the extension cable is
longer than 5 m, the light intensity will decrease
due to the DC resistance of the cable.
MANDATORY
ACTIONS
Do not bundle product cables with high-voltage lines or power lines. Doing so may cause the
product to malfunction. Keep the product cables as far away from such lines as possible.
Before connection, make sure that the power is turned OFF. Making connections with the
power ON may result in a re or electric shock.
Front view
Connecting
Connect the LED lights to the output
connectors on the product.
Connect the power cables for 24 VDC.
Connect the power cables for 24 VDC from the
supply to the input terminals on the product.
* Power cable
Be sure to connect cables properly with insulated M3 crimp
terminals (width: 6.2 mm max.).
Improper connections may cause res or product failure.
Warning
Do not disassemble or modify the
product. Doing so may result in re or
electric shock.
DISASSEMBLY
PROHIBITED
Do not touch the product with wet hands.
Doing so may result in electric shock.
DO NOT TOUCH
WITH SET HANDS
Please unplug the power cord when
connecting or disconnecting the
product and peripherals. Otherwise it
may cause re and/or electric shock.
FIRE HAZ ARD
Make sure that the product is free of moisture
or any liquid. Exposure to water may result in
re or electric shock.
DO NOT SUBJECT
TO MOISTURE
Do not touch the power cords or
connect peripheral devices during
lightning. This may result in electric
shock.
SHOCK HAZARD
This product generates high temperatures.
Do not touch the product while it is turned on or
immediately after it is turned off, or burning may
result. Provide cooling with a fan or other ventilation
if the product is to be used in a closed space.
MANDATORY
ACTIONS
If abnormal condition occurs such as fuming, heat, smell, noise, or so on, stop using the product
immediately, and turn the power off. A re or electric shock may result if the product is kept used.
MANDATORY
ACTIONS
Features
Operates on 24 VDC.
Up to 24 W of 24 V LED lights can be connected.
LED lights can be connected using SM connectors.
Lights are adjusted using variable voltage control.
The radiant quantity can be adjusted with light control knob on the front panel.
Turn on the power.
Lights connected to the product will turn on when power is supplied.
* There is no power switch on the product.
Preparation to capture images
Focus the imaging device, such as a camera, onto the inspection object.
Adjust light range, light angle, and radiant quantity to optimize images.
ADJUST
OUTPUT
PB-2430-1 DC24V
IN
Intensity control knob
Light control
Turn the light control knob clockwise to make the
light brighter, and turn it counterclockwise to make
the light dimmer.
* The light adjustment range is 15.0 to 23.0 VDC.
* If the input DC voltage is less than the rating voltage, the output
voltage will be approximately 1.0 V lower than the input DC
voltage even at the maximum intensity.
Pin number Output connector
1 OUTPUT +24 V
2NC
3OUTPUT-
Connector SMP-03V-BC
Output connector conguration
Symbol Examples
This product has been designed with full consideration of safety. However, incorrect usage of the
product may result in re, electric shock, or other serious damages. Please ensure to follow the
conditions below.
Warning
Indicates that incorrect usage may result in serious injury or death.
Caution
Indicates that incorrect usage may result in injury or property damage.
Symbol Descriptions
Installation location
In a at and stable location with minimal vibration.
Well-ventilated places with minimal dust.
Places that are not subject to sudden temperature
changes.
Places free from any water, oil, liquid, chemical, or steam.
Places free from corrosive or combustible gas.
Places away from water faucets, boilers, humidiers, air
conditioners, heaters, or stoves.
Please install products to locations with following conditions. Incorrect installation
location may cause product failure.
Caution
Caution
Caution
Installation Direction
Mounting the Unit to DIN Rail
Vertical Mounting
In case of attaching the product
vertically, the Output connector
side should be up and the Input
terminal block side should be
down for the heat radiation.
ADJUST
DC24V IN
PB-2430-1
+
-
OUTPUT
Installation screw (M3)
Installation screw hole
(Insert depth of 3 mm max.)
(Tightening torque: 0.3 N•M max.)
Stationary plate
ADJUST
DC24V IN
PB-2430-1
+
-
OUTPUT
Install the product in the following direction.
Mount with
this side up.
Caution
Caution
Do not connect the power cable with the positive
and negative terminals reversed.
OUTPUT
3
2
1
FIRE HAZ ARD
symbols indicate caution (also including danger and warning).
The example shown here indicates a re caution.
DISASSEMBLY
PROHIBITED
symbols indicate prohibited acts.
The example shown here indicates prohibition to disassemble.
Operating Instructions
5
Connecting
4
Name of each part
3
Introduction
1
1
1
2
2
3
Important Information for Equipment Safety
2- Read Before Use -
ADJUST
OUTPUT
PB-2430-1 DC24V
IN
ADJUST
DC24V IN
PB-2430-1
+
-
OUTPUT
Mounting to DIN Rail Removing from DIN Rail
Hook the tab on the upper part of the product on the DIN rail
and press the product in the direction indicated by arrow 2
while pressing it in the direction indicated by arrow 1.
Press the Unit down in the direction indicated by
arrow 3 and pull it out in the direction indicated
by arrow 4.
1
2
3
4
Slotted screwdriver or
philips screwdriver
GND
Output connector Power cable*
Philips
screwdriver
Light cable
+24 VDC
Output connector for 24 V light
Intensity control knob
Input terminal
block (24 VDC)

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Product name Control Unit for LED Light Units
Model PB-2430-1
Lighting method Constant lighting
Drive method Constant-voltage system
Light control method Variable voltage control
No. of channels One channel
Applicable
illumination (rating) 24 V, 24 W
Over current
protection
Built in (input section, with poly-switch), 5.0 A, 20°C during continuous operation
Input voltage (rating) 24 VDC
Input voltage (range) 21.6 to 26.4 VDC
Power consumption
(typ.) 30 W
Output voltage
(range) 15.0 to 23.0 VDC (±10%) (for 24 VDC input)
Insulation resistance,
dielectric strength
(input/output - housing)
50 VDC, 20 MΩ min.
250 VAC for one minute 1 mA cutoff current
Operating temperature
and humidity Temperature: 0 to 40°C, Humidity: 20 to 85%RH (No condensation)
Storage temperature
and humidity Temperature: -20 to 60°C, Humidity: 20 to 85%RH (No condensation)
Cooling method Natural air cooling
CE marking EMC standard: Conforms to EN61000-6-2, EN61000-6-4
Input connector Input terminal block, use M3 screws with 7.62-mm pitch
Output connector SMP-03V-BC (JST)
Dimensions 105 x 60 x 38 mm (WxDxH)
Not including protrusions such as connectors, knobs, legs, etc.
Material, coating,
surface processing Steel plate, Thickness: 1.0, N3, Matt nish
Weight 270 g
Accessories Instruction guide x 1
ADJUST
DC24V IN
PB-2430-1
+
-
OUTPUT
52.5
19
2-M3 (bottom)
Insertion depth 3mm max.
M4 (bottom)
Insertion depth 3mm max.
M4 (rear)*
Insertion depth 3mm max.
90
105
38
52.5
Front view
Rear view
Side view
Bottom view
7.5
60
30
Copyright© 2018 CCS Inc. All Rights Reserved.
Descriptions in this instruction guide are based on information available as of May 2018. KZ05626-T001-003
Dimensions (mm)
7
Specications
6
* Remove the DIN rail bracket to nd the hole. Contents of this Instruction Guide may be changed without prior notice.
Illustrations used in this Instruction Guide may differ from actual products.
CCS maintains the copyright on this Instruction Guide. Unauthorized transfer or reproduction is strictly prohibited.
Do not use the product in the following situations.
Under conditions or in an environment not described in this instruction guide.
In nuclear energy control systems, railroad systems, aviation systems, vehicles, combustion equipment, medical
equipment, amusement machines, or safety equipment.
In applications involving serious risk to life or property, particularly applications demanding a high level of safety.
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