CCS PD3-3024-3-SI Manual

1
Features
One Control Unit can individually control three different Light Units.
The light intensity can be manually controlled with a dial on the front panel, or externally controlled
using a PLC or machine vision equipment.
PWM control is used to control the light intensity at a frequency of 125 kHz.
EIA-485 communications can be used for a maximum transmission distance of 30 m with
multidrop connections.
External trigger inputs can be used to turn lights ON or OFF, or to strobe lights.
The Control Unit can be used for CCS LED Light Units with a voltage of 24 V and
a power consumption of up to 28 W.
The total power consumption of the connected Light Units must be 28 W or less.
INDEX
1. Important Information for
Equipment Safety
2. Names of Parts and Installation
3. Installation
4. Connections
5. What You Can Achieve with
This Control Unit
6 . Manual Control
7 . Control with External Signals
8. Inputting an External Trigger
9.
Troubleshooting
10. Optional Accessories
11. Main Specifications
12. Dimensions
Environmental Regulation
Warranty Information
5
5
6
6
6
6
6
1
2
2
2
3
3
4
This Control Unit is specifically designed to control the light intensity of CCS
LED Light Units. It is mainly used to control LED Light Units that are used for
machine vision and industrial inspections.
Instruction Guide
Control Unit for LED Light Units
PD3-3024-3-SI
EIA-485 Communications
Thank you for purchasing a CCS product.
To ensure proper use of the product,
please read this Instruction Guide before
use and keep it for your future reference.
Caution
INSTRUCTED
PROHIBITED
INSTRUCTED
PROHIBITED
INSTRUCTED
PROHIBITED
INSTRUCTED
PROHIBITED
INSTRUCTED
PROHIBITED
INSTRUCTED
PROHIBITED
INSTRUCTED
PROHIBITED
INSTRUCTED
INSTRUCTED
INSTRUCTED
PROHIBITED
The following symbols are used in this instruction guide to indicate and classify the
relative importance of warnings and cautions.
The following symbols in the instruction guide indicate and classify the precautions.
WARNING
WARNING
Indicates that incorrect
usage may result in
serious injury or death. Caution
Indicates that incorrect
usage may result in injury
or property damage.
PROHIBITED
PROHIBITED
DISASSEMBLY
PROHIBITED
DISASSEMBLY
PROHIBITED
DO NOT TOUCH
WITH WET HANDS
DO NOT TOUCH
WITH WET HANDS
These symbols mean
the prohibited action.
These symbols indicate actions that
must be performed.
DO NOT SUBJECT
TO MOISTURE
DO NOT SUBJECT
TO MOISTURE
INSTRUCTED
INSTRUCTED
UNPLUG
UNPLUG
This product has been designed with full consideration of safety. Incorrect
usage of the product may result in fire, electric shock, or other serious
damages. Observe the following precautions.
Do not touch the power cords during
lightning. This may result in electric shock.
Do not disassemble or modify the product.
Doing so may result in fire or electric shock.
Do not touch the plugs or switches with wet
hands. Doing so may result in electric shock.
Make sure that the product is free of
moisture or any liquid. Doing so may result
in fire or electric shock.
Before connecting or disconnecting cables,
make sure that the power source is turned
OFF. Not doing so may result in fire or
electric shock.
If an abnormal condition occurs, such as
fuming, heat, smell, or noise, stop using the
product immediately, turn OFF the power
source and unplug the power cord. Not
doing so may result in fire or electric shock.
Do not use user-made branch cables. Doing
so may cause product failure.
Do not place the product in direct sunlight or
in a high-humidity environment. Doing so
may result in fire due to internal temperature
rise.
Always place the product on a stable and flat
location. Doing so may result in the product
falling or toppling, which may cause
malfunction, accidents, or bodily injury.
Do not intentionally short-circuit the positive
and negative output terminals.
Do not bend cables or jam them between
objects when wiring. Doing so may cause
product failure.
Do not wipe the product with volatiles such
as paint thinner or benzene. Discoloration or
deterioration of the product surfaces may
occur.
Do not drop the product or subject it to
impact. Doing so may cause product failure.
Use a dry cloth to remove dust or other
foreign matter from the electrodes. Failure to
do so may result in fire.
Do not connect any Light Units other than
CCS LED Light Units. Doing so may cause
overcurrent and the device may overheat or
ignite.
Always use one of the following power cords.
100 to 120 V range: SVT or SJT, AWG18,
length: 3 m max., dielectric strength: 125 V min.
200 to 240 V range: H05VV-F, AWG18, length:
3 m max., dielectric strength: 250 V min.
Plug the power cord directly into an AC
outlet. Using a power strip or connecting
many loads from one electrical outlet may
cause fire or electric shock.
Do not bundle product cables with
high-voltage lines or power lines.
Allow leeway when installing the cables.
Always ground the power cord. Not doing so
may cause product failure due to static
electricity destroying electrical components
including those in the Light Unit.
Use Light Units that are suitable for the
product ratings. Exceeding the ratings may
cause product failure.
Make sure that the length of the extension
cable for light output is no longer than 5 m.
If the extension cable is longer than 5 m, the
voltage will drop due to the DC resistance of
the cable, and the light intensity will
decrease.
Do not disconnect the power cord or
disassemble the product during operation.
Pulling on the cable may damage the cable
and result in fire or electric shock.
Before moving the product, disconnect all
connection cables. Damaging the cables
may result in fire or electric shock.
When mounting products in system racks or
cases, do not insert the screws more than
5 mm. Doing so may cause short-circuits in
internal components.
1Important Information for Equipment Safety Read before Use

22
Press: Switches between the light intensity
setting and lighting mode setting.
Press for at least 2 seconds:
Locks the settings.
Rotate:
Sets the light intensity or lighting mode.
L1 lit:
Lit when changing settings for Light Unit
connected to output connector L1.
L2 lit:
Lit when changing settings for Light Unit
connected to output connector L2.
L3 lit:
Lit when changing settings for Light Unit
connected to output connector L3.
Displays the setting of the light intensity
or the setting of the lighting mode.
Selects manual (MANU) or
external (EXT) control mode.
Digital Window
BRT lit: The light intensity can be set.
PLS lit: The lighting mode can be set.
LOCK lit: The settings are locked.
Setting Indicators Setting Switch
Selects L1, L2, or L3.
Channel Selection Switch
Sets the ID for recognition with
EIA-485 communications.
ID Switch
For external control with EIA-485 communications.
External Control Connector
Inputs the ON/OFF signal for ON/OFF Mode.
Inputs the trigger signal for Strobe Mode.
External Trigger Input Connector
Channel Indicators
Manual/External Mode Selector
Selects the logic of the trigger signal.
Trigger Logic Switch
Supply power to the Light Units.
Output Connectors
Connects the power source to the
Control Unit.
AC Inlet
Connecting
Firmly insert the
connector of
the cable.
Removing
Press the lock
and pull out the
connector.
* An Optional External Control Cable (EXCB2-E3-3)
(sold separately) is available.
External Control Connector (EXTERNAL)
1
2
1
Removing the Rubber Feet from the
Bottom of the Unit
2
Securing the Brackets to the Base
of the Unit
3
Securing the Unit with Mounting Screws
Mounting to DIN Rail
Removing from DIN Rail
Mounting the Unit to DIN Rail
Securing the Unit with Base Brackets (Optional, Sold Separately)
1
2
3
4
Mounting
Removing
Always use Base Brackets (model: BK-PD3) when securing the Unit at its base.
If it is secured without the Brackets, the Unit may be damaged.
Hook the tab on the upper part of the Unit
on the DIN rail and press the Unit in the
direction indicated by arrow 2 while pressing
it in the direction indicated by arrow 1.
Press the Unit down in the direction
indicated by arrow 3 and pull it out in the
direction indicated by arrow 4.
Remove the screws that hold the rubber
feet in place using a Phillips screwdriver.
Secure the Brackets to the base of the
Unit with the four screws that come with
the Brackets.
Secure the Unit in place with mounting screws.
The mounting screws must be provided by the
user.
1
2
Connecting
Insert the connector
to the Light Unit all
the way in.
Removing
Press the lock
and pull out the
connector.
Connecting
Press the
connector in until
it locks in place.
Removing
Release the lock
and remove the
connector.
1
1
2
Before connecting the Control Unit, make sure that the main power source is turned OFF.
Making connections with the power turned ON may result in a fire or electric shock.
WARNING
*An optional External Trigger Input Cable
(EXCB2-M10-3) (sold separately) is available.
Output Connectors (L1 to L3) External Trigger Input Connector (TRIG IN)
AC Inlet
Connect the power cord to the Control Unit
and the AC outlet. The Control Unit will turn
ON when power is supplied from the main
power source. When the Unit is ON, the
digital window will light.
* The AC cord that is included with the Unit is for
100 to 120 VAC. We recommend using the
following for 200 to 240 VAC.
Cable: GTCE-3 x 1.0 mm2(manufactured by
Kawasaki Electric Wire Company),
Connector: KS-31AY (manufactured by Kawasaki
Electric Wire Company)
Rubber foot
Installation screw holes
M3 screws for
the rubber feet
(Insert the screws to a depth of no
more than 5 mm and use a tightening
torque of 0.3 N·m max.)
Screws for securing the Brackets
to the mounting surface
(Prepare the mounting screws yourself
according to the installation conditions.)
M3 screws for mounting the Brackets
(M3, included with the Brackets)
Holes for the mounting screws
(4.5 dia.)
In case using a self-made cable, cable length should
be within 3 m at maximum.
In case using a self-made cable, cable length should
be within 30 m at maximum.
2Names and Functions of Parts
3Installation 4Connections

33
Select the control mode and lighting mode from the following Application Guide and proceed to the indicated reference items.
*Data that has been set is retained even after the power is turned OFF with manual or external control.
EXCB2-M10-3
EXCB2-M10-3
EXCB2-E3-3
EXCB2-M10-3
EXCB2-E3-3
EXCB2-M10-3
EXCB2-E3-3
The Light Units are always ON.
Power ON
Power OFF
Lit.Not lit.
Control mode
Lighting mode
Application Guide
To use external control in Strobe Mode,
refer to items , and under
and
.
8Inputting the External Trigger
1 32
7Control with External Signals
To use external control in Continuous Mode,
refer to items and under
.
1 2
7Control with External Signals
To use manual control in ON/OFF Mode,
refer to items , , and under
and
.
Inputting the External Trigger
8
6Manual Control
13 2
To use manual control in Continuous Mode, refer to
items , , and under .
6Manual Control
1 32
To use manual control in Strobe Mode,
refer to items , , and under
and
.
8Inputting the External Trigger
6Manual Control
1 3 42
The Light Units are turned ON for
a set time after the external trigger
signal is input.
Photocoupler OFF
Photocoupler ON
Lit. Not lit.Not lit.
* When the Trigger Logic
Switch is set to HIGH
Continuous ModeON/OFF Mode
Strobe Mode
Front panel operation External control using a PLC
or image process device
Locking Settings
When the setting switch is pressed for
2 seconds or longer, the lighting mode and
light intensity settings are locked, and
the LOCK setting indicator lights. (The set
values can be viewed.) Pressing the switch
again for 2 seconds or longer releases the lock.
2Selecting the Channel
Press the channel selection switch to select the
channel to set (L1 to L3). The channel indicators
will change.
Press.
3Setting the light Intensity
Press the setting switch to light the BRT setting
indicator.
Turn the setting switch to set a value between 0 and 255.
(Default setting: 255, Minimum: 000, Maximum: 255)
* The Light Units are light dimly at the minimum value.
Press.
Press for 2 s.
1Setting the Manual/External Mode
Selector to Manual
Set the Manual/External Mode Selector to MANU
to set Manual Mode.
Make sure that the LOCK setting indicator is not light and that the trigger
logic switch is set to HIGH. Otherwise you may not be able to perform the
rest of this procedure.
Check
4Selecting the Lighting Mode
Press the setting switch to light the PLS
setting indicator.
Turn the setting switch to select the lighting
mode from Continuous Mode, ON/OFF Mode,
or Strobe Mode.
(Default value: F00 )
Continuous Mode
Turn the setting switch and set F00 to
turn ON the Light Units continuously.
ON/OFF Mode (If the external trigger is not used, the Light Units are ON continuously.)
Turn the setting switch and set F00 to turn the Light Units ON and OFF.
The Light Units are turned ON or OFF according to the external trigger signal input.
Strobe Mode
(If an external trigger is not used, the Light Units are OFF.)
To flash the strobe, turn the setting switch and
select a setting from F01 to F10
(strobe time of 40 μs to 40 ms).
The Light Units are turned ON for the period of time set
on the setting switch after the external trigger signal is input.
For details on the external trigger input, refer to 5. Inputting the External Trigger.
Digital Window F00 F01 F02 F03 F04 F05 F06 F07 F08 F09 F10
40 μs 80μs 120 μs 200 μs 600 μs
Strobe Mode
1 ms 4 ms 10 ms 20 ms 40 ms
Continuous Mode
ON/OFF Mode
Status
Press.
Make sure that the main power source is turned ON.
Set items , , and when using Continuous Mode or ON/OFF Mode.
Set items , , , and when using Strobe Mode.
1 3 42
1 32
The Light Units are turned ON or
OFF according to the external
trigger signal input.
Photocoupler OFF
Photocoupler ON
Lit. Not lit.Not lit.
* When the Trigger Logic
Switch is set to HIGH
5What You Can Achieve with This Control Unit
6Manual Control
* It is possible to turn LED light unit ON and
OFF by EIA-485 communications, too.
External trigger signal or EIA-485
communications setting can be selected when
using ON/OFF mode by external control.
To use external trigger signal in ON/OFF mode,
refer to items , and under
7Control with External Signals
8Inputting the External Trigger
1 2
and
.
To use EIA-485 communications setting in ON/OFF mode,
refer to items , , and under
1 2
7
Control with External Signals
4
.

44
Sample of Alphanumeric Characters: ABCDEFGHIJKLMNOPQRSTUVWXYZ 0123456789
Specifications for External Control
Connector Layout
External Control Connector Plug
Communications Specifications
Communications protocol
Baud rate
Data bit length
Parity bit
Stop bits
EIA-485 compliant
19,200 bps
8 bits
None
1 bit
3 2 1 No. Wire color Line color
Signal
1
I/O+
2
I/O−
FG
Black
Black
Drain wire
None
White
Cable (ECXCB2-E3-3)
3 (shield)
Enlarged Cable Diagram
Line color Wire color
Draim wire
Setting Procedures
●Set items and when using Continuous Mode.
1 2
4
●Set items , , and when using ON/OFF Mode.
1 2
Make sure that the main power source is turned ON.●
Set items , , and when using Strobe Mode.
1 32
●
Connections and ID Settings
The Control Units are identified with the ID switch
ettings. Up to four Units can be connected to one
signal line. The EIA-485 communications circuit will
be terminated inside the Control Unit if the ID switch
is set to 00 (left and right pins ON). Always connect
a PD3 that has the ID switch set to 00 to the end of
the connection line. Also make sure that each ID is
used only once on the same signal line.
When using more than two products to be connected, please use
the external control junction cable (optional, sold separately).
First unit : “EXCB2-E3-3” x1
Second units: “EXCB2-E3-3” x1 + ”EXCB2-E3-E3-0.2” x2 + ”ECNR-E3CN4” x1
Third units: “EXCB2-E3-3” x1 + ”EXCB2-E3-E3-0.2” x3 + ”ECNR-E3CN4” x1
Fourth units: “EXCB2-E3-3” x1 + ”EXCB2-E3-E3-0.2” x5 + ”ECNR-E3CN4” x2
No. of connected units and junction cable
4 Units max.
Maximum line length: 30 m
PD3 ID:00PD3 ID:01PD3 ID:02PD3 ID:03
Unit with ID 00 is terminated (120 Ω).
Computer
or PLC
Channel Specification
Set values that are higher than 02 are not valid.
L2 L3L1
01 02
Channel
Set value 00
Lighting Mode Settings
* Set values that are higher than 10 are not valid.
- - -
F01 F02 F03 F04 F05 F06 F07 F08 F09 F10
01 02 03 04 05 06 07 08 09 10
40 μs 80 μs 120 μs 200 μs 600 μs
Strobe Mode
1 ms 4 ms 10 ms 20 ms 40 ms
Digital window F00
Set value 00
Continuous Mode or ON/OFF Mode
Status
Command Formats
Send Data
Light Intensity Setting
Lighting Mode Setting
All Channel Initialization
Status Check (overcurrent check)
Function Channel specificationHeader
@
Delimiter
<CR><LF>
00 (fixed)
Instruction
F
S
R
C
L
M
Sent command
Data
000 to 255
(000: Minimum intensity, 255: Maximum intensity)
00 to 10 (Refer to Lighting Mode Settings.)
- - -
- - -
- - -
ID specification
00 to 03
(Refer to ID Specification.)
Checksum
00 to FF
(Refer to Checksum.)
Header
Byte 2Byte 1 Byte 3 Byte 4
Sent commandChannel ID
Byte 5 Byte 6 Byte 7 Byte 8 Byte 9 Total
Checksum Example: Setting the Light Intensity of Channel 2 to 125 for the PD3 with an ID 00
* The lowest byte (two characters) of 1DF is taken, so the checksum is DF.
40 hex 30 hex 31 hex 46 hex 31 hex 32 hex 35 hex
@ 0 1 F 1 2 5
30 hex 30 hex
0 0
1DF hex ASCII (hexadecimal)
Character
ID Specification
Right LeftLeft
ID switch
ON OFFON
01Set value 00
Left RightRight
ON OFFON
02
Left Right
OFF OFF
03
The codes of the ASCII characters
from the header to the ID are
added, the lowest byte is
converted to hexadecimal, and two
characters are sent.
ON/OFF Setting
Setting Status Check
0: Not lit, 1: Lit
Receive Data
Light Intensity Setting
Lighting Mode Setting
All Channel Initialization
Status Check (overcurrent check)
Function Channel specificationHeader
@
Delimiter
<CR><LF>
00 (fixed)
ID specification
00 to 03
(Refer to ID Specification.)
Checksum
00 to FF
(Refer to Checksum.)
Recevied command
OK NG
O N
- - -
00: Normal, 11: Error
ON/OFF Setting
Setting Status Check
- - -
01: Command error
03: Set value out
of range error
02: Checksum error
1Setting the Manual/External Mode Selector to External
* Although it is possible to set the external control setting even the
manual/external mode selector is set to manual mode, the setting will not be
activated until the manual/external mode selector is set to external mode.
Set the Manual/External Mode Selector to EXT to set External Mode.
The value set with external control is displayed on the digital window.
Setting the Light Intensity
Specify the ID and the channel, and set the light intensity.
2
Setting example Send data
@02O0051CRLF
Receive data when OK
@02N0300B3CRLF
Receive data when NG
Setting the light intensity
to 75 for L3 of the PD3 that
has the ID set to 00
@02F07500E4CRLF (when there is a set value
out of range error)
Setting the Lighting Mode
Specify the ID and channel, and set the lighting mode.
3
@01O0050CRLF
Receive data when OK
@01N0300B2CRLF
Receive data when NG
Setting example Send data
Setting the lighting mode to Strobe
Mode at 200 µs for L2 of the PD3
that has the ID set to 00
@01S0400B8 CRLF (when there is a set value
out of range error)
Checking the Unit Status
Specify the ID and send the following command to check the unit status.
@00O0000AFCRLF
Receive data when OK
@00N0300B1CRLF
Receive data when NG
Setting example Send data
(normal)
@00C0043CRLF
Checking the status of the
PD3 that has the ID set to 00 (when there is a set value
out of range error)
Resetting the Light Intensity and Lighting Mode
To restore the external control setting to default value, send the following command after specify the ID.
@00O004FCRLF
Receive data when OK
@00N0300B1CRLF
Receive data when NG
Setting example Send data
Restoring all channels back
to default values for the PD3
that has the ID set to 00
@00R0052CRLF (when there is a set value
out of range error)
7Control with External Signals
000
00
(Refer to annotation.)
- - -
- - -
- - -
* Specify all numbers
in decimal format.
* Send a data within 4 seconds from
'Header' to 'Delimiter', otherwise
time-out error occurs and
command data will be rejected.
* There is no received data when timeout error occurs or ID setting of sent data is out of range. * Received command for setting status check (F999.S99.L9) F999=Light intensity setting (F000 to F255),
S99=Lighting mode setting (S00 to S10), L9=ON/OFF setting (L0: Not lit / L1: Lit)
F999.S99.L9
* When operating EIA-485 communications and trigger signal input at same time in ON/OFF mode.
When Trigger logic switch is at HIGH: if ether controls setting to OFF setting, Light unit will be turned OFF
When Trigger logic switch is at LOW: if ether controls setting to ON setting, Light unit will be turned ON
* ON/OFF setting from EIA-485 communications without
regards to trigger logic switch, turned OFF at ‘0’ and ON at ‘1’.
Default setting for trigger logic switch is HIGH =‘1(ON)’
and LOW =‘0(OFF)’. ON/OFF setting will not be held
after turning the power off.
00 to 02
(Refer to Channel Specification.)
FF: All channels
(ON/OFF setting only).
00 to 02
(Refer to Channel Specification.)
FF: All channels
(ON/OFF setting only).
Specify the ID and the channel, and set ON/OFF signal.
To Set ON/OFF Signal in ON/OFF Mode
4
@FFO007BCRLF@FFL000A8CRLF @FFN0300DDCRLF
(when there is a set value
out of range error)
Setting example Send data
Receive data when OK Receive data when NG
To turn all light units
OFF of the PD3
that has the ID set to 00
To Check the Setting Status
When checking the setting status, send the following command after specify the ID and the channel.
@00OF075.S04.L000C0CRLF @00N0300B1CRLF
@00M004DCRLF (when there is a set value
out of range error)
Setting example Send data
Receive data when OK Receive data when NG
To check the setting status
for L1 of the PD3 that
has the ID set to 00.
(If Intensity=75, Strobe mode=200μs,
Light unit=OFF)
Default

55
Error Output
9 7 5 3 1
10 8 6 4 2
Trigger Logic
Switch
ON/OFF
Mode
Input signal
HIGH OFF Light Units ON Light Units ON for the set time.
LOW ON Light Units OFF No change
HIGH OFF Light Units OFF No change
LOW
HIGH
LOW ON
Light Units ON Light Units ON for the set time.
Photocoupler Strobe Mode
External Trigger Input Connector Plug
Enlarged Cable Diagram
Pink Red 1
Example: Pin No. 10, pink, red 1
Input Signal and Photocoupler Connector Layout
No. Wire color Marks Signal
1 Light Unit ON/OFF control input (L1)
2 Light Unit ON/OFF control input (L2)
3 Light Unit ON/OFF control input (L3)
4 to 9 - - - - - - Not used.
10 COMMON+
Orange
Orange
Gray
Pink
Black 1
Red 1
Black 1
Red 1
Cable (EXCB2-M10-3)
To restore the external control setting to default value, send the following command after specify the ID.
Trigger Input Sequence Diagram
If another trigger is input before the Light Unit turns OFF in Strobe Mode, the starting point of the reentered trigger is taken as the start time and the strobe light continues for the set time from that point.
ON/OFF Mode
Trigger Logic Switch Set to HIGH
The Light Units turn ON when the photocoupler is OFF, and OFF when
the photocoupler is ON.
Strobe Mode
Trigger Logic Switch Set to HIGH
From the point where the photocoupler goes OFF, the Light Units are
turned ON for the set time (40 µs to 40 ms).
Photocoupler OFF
Photocoupler ON
Light Unit status Not lit.Not lit.Lit.Lit.Not lit.Not lit.
10 µs max. 10 µs max.
Photocoupler OFF
Photocoupler ON
Light Unit status Not lit.Not lit.Lit.Lit.Not lit.Not lit.
10 µs max. 10 µs max.
Trigger Logic Switch Set to LOW
The Light Units turn ON when the photocoupler is ON, and OFF when
the photocoupler is OFF.
Trigger Logic Switch Set to LOW
From the point where the photocoupler goes ON, the Light Units are
turned ON for the set time (40 µs to 40 ms).
Photocoupler OFF
Photocoupler ON
Light Unit status Not lit.Not lit.Not lit.Not lit.
10 µs max.
10 µs min.
40 µs to 40 ms
Lit.Lit.
Photocoupler OFF
Photocoupler ON
Light Unit status Not lit.Not lit.Not lit.Not lit.
10 µs max.
10 µs min.
40 µs to 40 ms
Lit.Lit.
* The LED Light Unit will turn off by OFF signal sent by either trigger signal input or EIA-485 communications.
* The LED Light Unit will turn on by ON signal sent by either trigger signal input or EIA-485 communications.
The input signal from the external trigger input connector can be used to control
the photocoupler inside the Unit to turn the LED Light Units ON and OFF or to
control strobe timing.
The operation depends on the setting of the trigger logic switch.
Signal Specifications
Setting ProceduresExternal Trigger Signal Connection Example
1
2
3
10
(COMMON+)
With the external trigger input connector pins 1 to 3, select the channels (L1
to L3) where you want to input an external trigger, and input the trigger.
Trigger signals are input from the external trigger input connector in ON/OFF
Mode and Strobe Mode in both Manual Mode or External Mode.
ON/OFF Mode
The Light Units are turned ON or OFF according to the external trigger signal input.
Strobe Mode
The Light Units are turned ON for the set time after the external trigger ignal is input.
Light Unit ON/OFF
control input
L1
COMMON
PD3 Control UnitExternal Circuits
Light Unit ON/OFF
control input
L2
Light Unit ON/OFF
control input
L3
12kΩ
22kΩ
2
1
3
10
12kΩ
22kΩ
12kΩ
22kΩ
Transistor (NPN)
open collector
Transistor (NPN)
open collector
Transistor (NPN)
open collector
24 VDC
Rated input voltage Maximum input voltage
24 VDC 26.4 VDC 14.4 VDC min./3 mA max. 5 VDC max./1 mA max. 10 µs max. 12 kΩ (per terminal)
ON voltage/ON current OFF voltage/OFF current ON/OFF response time Input impedance
Inputting an External Trigger
8
9Troubleshooting
When detecting the error during external control, command will be received as
acknowledgement for checking status (over current confirmation) command “C”.
For details, refer to 7. Control with External Signals.
If the consumption current of Light Units exceeds 107% higher than the
rated current, the overcurrent protection operates and stops the output.
OCP will be displayed on the digital window.
Please check the rated current of Light Units and connect the Light Units
under the rated current of this control unit.
Please press Setting Switch for over a second to reset the OCP error.
(OCP error can be reset by rebooting.)
Setting Switch
Press over a second
* When operating trigger signal input and EIA-485 communications at same time in ON/OFF mode.
When Trigger logic switch is at HIGH: if ether controls setting to OFF setting, Light unit will be turned OFF
When Trigger logic switch is at LOW: if ether controls setting to ON setting, Light unit will be turned ON

66
EU RoHS Directive
China RoHS Directive
*Standards for "RoHS Directive-Compliant Products"
Name and Amount of Toxic and Hazardous Substances or Elements
Lead
1000 ppm max.
Mercury
1000 ppm max.
Lead
(Pb)
Mercury
(Hg)
Cadmium
(Cd) (Cr (VI) )
PBB PBDE
Cadmium
100 ppm max.
Hexavalent chromium
1000 ppm max.
PBB
1000 ppm max.
PBDE
1000 ppm max.
(Items that are exempted in the RoHS Directive are excluded from these standards.)
Usage deadline
for environmental
protection Product name
Control Unit
for LED Lights
Toxic or hazardous substances and elements
Usage Deadline for Environmental Protection
产品中有毒有害物质或元素的名称及含量
铅
(Pb)
汞
(Hg)
镉
(Cd)
六价铬
(Cr (VI) )
环保
使用期限 产品
LED 照明
专用电源
有毒有害物质或元素
*Lead and cadmium are excluded in EU RoHS.
：表示该有毒有害物质在该部件所有均质材料中的含量均在 SJ/T11363-2006 标准规定的限量要求以下。
：表示该有毒有害物质至少在该部件的某一均质材料中的含量超出 SJ/T11363-2006 标准规定的限量要求。
此标志的数字是根据中华人民共和国电子信息产品污染控制管理办法以及有关标准等，表示该产品的环保使用期限的年数。
遵守产品的安全和使用上的注意，在产品使用后采取适当的方法根据各地法律，规定，回收再利用或进行废弃处理。
环保使用期限
（注）铅和镉中的“×”，因欧洲 RoHS 没限定，故用“○”表示。
多溴联苯
(PBB)
多溴二苯醚
(PBDE)
Environmental Regulation
The RoHS Directive is short for the "restriction of use of certain hazardous substances in electrical and
electronic equipment." As a directive, it restricts the use of specific hazardous substances for new electrical and
electronic equipment marketed in the EU on or after July 1, 2006, and restricts the use of six substances,
which are (1) lead, (2) mercury, (3) cadmium, (4) hexavalent chromium, (5) polybrominated biphenyl (PBB),
and (6) polybrominated diphenyl ether (PBDE).
China RoHS Directive is formally known as "Management Methods for Controlling Pollution by Electronic
Information Products", which was implemented on March 1, 2007 in China. Same as EU RoHS Directive,
this regulation restricts the usage of six substances such as lead, mercury, cadmium, hexavalent chromium,
polybrominated biphenyl (PBB), and polybrominated diphenyl ether (PBDE). This regulation requires
electronic information products which are manufactured or imported, and sold in China, to clearly disclose
contents of the 6 restricted substances listed below.
Hexavalent
chromium
: Indicates that this toxic or hazardous substances contained in all the homogeneous materials for this part, according to
SJ/T11363-2006 is within the limit requirement.
: Indicates that this toxic or hazardous substance contained in all the homogeneous materials for this part, according to
SJ/T11363-2006, is over the limit requirement.
The number used in this logo is based on “Management Methods for Controlling Pollution by Electronic Information
Products” and related regulations from People’s Republic of China. It shows the product usage duration in years for
environmental protection. After finishing a product usage, the product needs to be re-used or discarded appropriately following
local law and regulations, complying with safety and usage caution.
Warranty Information
Copyright© 2011 CCS Inc. All Rights Reserved.
Descriptions in this instruction guide are based on information available as of July 2011. KZ03990-T001-001
Ask any product queries to the following address or to your nearest CCS representative.
Shimodachiuri-agaru, Karasuma-dori, Kamigyo-ku, Kyoto 602-8011 Japan
Phone : [phone] Fax : [phone] E-mail : [e-mail]
Headquarters
http://www.ccs-grp.com/mvad/
Do not use the product in the following situations.
medical equipment, amusement machines, or safety equipment.
Under conditions or in an environment not described in this instruction guide.
In nuclear energy control systems, railroad systems, aviation systems, vehicles, combustion equipment,
In applications involving serious risk to life or property, particularly applications demanding a high level of safety.
Contents of this Instruction Guide may be changed without prior notice.
Illustrations used in this Instruction Guide may differ from actual products.
CCS maintains the copyright on this Instruction Guide. Unauthorized transfer or reproduction is strictly prohibited.
Instruction Guide and Dimensional Diagrams in PDF or CAD can be downloaded from the CCS website. http://www.ccs-grp.com/
EXCEPT FOR THE EXPRESS WARRANTIES STATED IN THIS DOCUMENT, CCS MAKES NO ADDITIONAL WARRANTIES,
EXPRESS, IMPLIED, OR STATUTORY, AS TO ANY MATTER WHATSOEVER. IN PARTICULAR, ANY AND ALL WARRANTIES
OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED.
EXCEPT AS EXPRESSLY SET FORTH HEREIN, CCS MAKES NO WARRANTIES WITH RESPECT TO THE PRODUCTS.
WARRANTY PERIOD: TWO YEARS, STARTING FROM CCS Inc. SHIPPING DATE.
CCS Inc. WILL REPAIR OR REPLACE THE PRODUCT FREE OF CHARGE IF IT SHOULD FAIL TO FUNCTION WITHIN THE
SPECIFIED WARRANTY PERIOD. IF EITHER OF THESE CONDITIONS OCCURS, PLEASE TAKE THE PRODUCT TO YOUR
CCS SALES REPRESENTATIVE.
WARRANTY TERMS
1 CCS Inc. WILL REPAIR OR REPLACE THE PRODUCT FREE OF CHARGE IF IT SHOULD FAIL TO FUNCTION UNDER USE
ON OUR SPECIFIED CONDITION IN ACCORDANCE WITH THE INSTRUCTION GUIDE AND OTHER WRITTEN CAUTIONS
DURING THE INDICATED WARRANTY PERIOD OF TWO YEARS.
2 CCS Inc. WILL CHARGE A REPAIR FEE UNDER THE FOLLOWING CONDITIONS:
1) IF THE PRODUCT HAS BEEN SUBJECTED TO MISUSE, UNAUTHORIZED REPAIRS, OR MODIFICATION FROM ITS
ORIGINAL DESIGN.
2) IF THE PRODUCT HAS BEEN DAMAGED FROM IMPACTS DUE TO INAPPROPRIATE HANDLING.
3) IF DAMAGE TO THE PRODUCT RESULTS FROM EXTERNAL CAUSES INCLUDING ACCIDENTS, FIRE, POLLUTION,
RIOTS, COMMUNICATION FAILURES, EARTHQUAKES, THUNDERSTORMS, WIND AND FLOOD DAMAGE, OR ANY
OTHER ACT OF PROVIDENCE, OR FROM ANY EXTRAORDINARY CONDITIONS SUCH AS ELECTRICAL SURGES,
WATER LEAKAGE, CONDENSATION, OR THE USE OF CHEMICALS.
4) IF THE DAMAGE RESULTS FROM CONNECTION TO ANY LED LIGHT UNIT OR TO ANY EQUIPMENT WHICH CCS Inc.
DOES NOT MANUFACTURE OR DOES NOT SPECIFY FOR USE.
3 CCS ASSUMES NO LIABILITY FOR ANY PURCHASER’S SECONDARY DAMAGE (DAMAGE OF EQUIPMENT, LOSS OF
OPPORTUNITIES, LOSS OF PROFITS, ETC.) OR ANY OTHER DAMAGE RESULTING FROM A FAILURE OF OUR
PRODUCT.
THIS WARRANTY INFORMATION PROVIDES THE SCOPE OF CCS'S PRODUCT WARRANTY WITHIN THE SPECIFIED
PERIOD, AND DOES NOT INDICATE OR IMPLY ANY FURTHER GUARANTEE BEYOND THE WARRANTY TERMS.
CONTACT CCS FOR INQUIRIES OR INFORMATION ON REPAIRS TO THE PRODUCT AFTER THE EXPIRATION OF THE WARRANTY.
Use our website to find your nearest CCS representative.
Product name
Model
Applicable Light Unit rating
PWM frequency
Input power
Inrush current (typ.)
Ground leakage current
Rated output voltage
Rated output current
Insulation withstand
voltage
(input-output, input-FG)
Operating temperature
and humidity
Storage temperature
and humidity
Vibration resistance
Cooling method
CE Marking
Environmental regulations
Input connector
Output connectors
External control
connector
Material and surface
processing
Weight
Accessories
Digital Control Unit for LED Light Units (with EIA-485 communications)
PD3-3024-3-SI
24 V, 28 W
125 kHz
100 to 240 VAC (+10%, −15%), 78 VA, 50/60 Hz
15 A (at 100 VAC), 30 A (at 200 VAC) from a cold start
3.5 mA max. (264 VAC, 60 Hz, with no load)
24 VDC
Total for 3 channels: 1.1 A
1,500 VAC for one minute, Cutoff current: 10 mA, 500 VDC,
20 MΩ min.
Temperature: 0 to 40°C, Humidity: 20% to 85% (with no condensation)
Temperature: −20 to 60°C, Humidity: 20% to 85% (with no condensation)
Acceleration: 19.6 m/s2, Frequency: 10 to 55 Hz,
Cycles: 3 minutes, Sweep cycle: For 1 hour each in X, Y, and
Z directions
Natural air cooling
Safety standard: Conforms to EN 61010-1, EMC standard: Conforms to EN 61326, Class A.
RoHS compliant
AC input: 3-pin inlet EN 60320-1 certified C14 type × 1
Light output: SMP-03V-BC (J.S.T. Mfg. Co., Ltd.) x 3
Trigger input: MIL connector (MIL-C-83503 compliant), 10-pole
For setting the light intensity and lighting mode: e-CON 3-pole
Material: Aluminum and resin, Surface processing: Blue alumite
600 g max.
One 2-m long 3-prong power cord with ground terminal, Instruction Guide
Model: EXCB2-E3-3
External Control Cable
Model: EXCB2-M10-3
External Trigger Input Cable
Connector: XG4M-1030-T (manufactured by OMRON)
Cut off on one end
9
12
10-pole MIL connector
10
150+
3000 0
5 dia.
Includes two Base Brackets
and four mounting screws
70
Two, 3.5 dia. holes
±0.2
±0.2
59.3
29
2C-4
40
Two, 4.5 dia. holes
195
(1)
5
10
Model: BK-PD3
Base Brackets
Four, M3 screws
(Insertion depth
of 5 mm max.)
Front View Side View Bottom View
421
84
021
(6)
82.6 (8)
14
3.95
56
01
(6) (6)
(1.8)
(13)
Connector: 37103-3122-000FL (manufactured by Sumitomo 3M Limited)
Cut off on one end
1
2
3
150+
3000 0
3.9 dia.
e-CON 3-pole connector
External Control Junction Cable
Connector: 37103-3122-000FL (manufactured by Sumitomo 3M Limited)
External Control Junction Cable
Model: EXCB2-E3-E3-0.2 e-CON 3-pole connector
3.9 dia.
10+
2000
1
2
3
Connector: 5-1473574-3
(manufactured by Tyco Electronics Japan G.K.)
Junction Connector
Model: ECNR-E3CN4
3013.8
13
10
Optional Accessories (Sold Separately)
11
Main Specifications
12
Dimensions