Cervélo P5 User manual

ROUTING DI2 FRAME WIRES
Down Tube E-wire
• RemovetheBatteryCoverandHiddenBatterycompartmentfromtheframeandputaside(Figure1).
• Usingelectricaltape,attachtheendoftheDownTubeE-wirethatconnectstotheDi2JunctionBoxtoamechanicalshiftercable.Feedtheshift
 cablethroughtheholeonthebackverticalwallofthe“cablebucket”untilitexitstheBBshell(Figure2,Figure3,Figure4).
TIP:ThecableandE-WireshouldremainabovetheICS3tubeswithintheframe.
TIP:Useascrewdrivertopushtheziptiesthroughthehole,onebyone.Lightlypullontheshiftcableafterinsertingeachziptie(Figure5).
• RemovetheelectricaltapeandmechanicalshiftcablefromtheE-wire.
• Slideontheheatshrinktubingtothewire.ConnectthewiretothecolormatchedcableontheDi2JunctionBox,makingsuretolineupthe
 cableproperly(Figure6).
Front Derailleur E-wire
• InserttheFrontDerailleurE-wireintothecableholeontheseattube(Figure7,Figure8).
• SlideontheheatshrinktubingandconnecttheE-wiretothecolormatchedcableontheDi2JunctionBox,makingsuretolineupthecableproperly.
Rear Derailleur E-wire
• Usingelectricaltape,attachtheendoftheE-wirethatconnectstotheJunctionBoxtoamechanicalshiftercable.Feedthecablethroughthe
 cableexitholeonthedrivesidechainstay,andouttheBBshell(Figure9).
• SlideontheheatshrinktubingandconnecttheE-wiretothecolormatchedportontheDi2JunctionBox(Figure10).
• InstalltherubberDi2grommetsuppliedwiththeframe,ontothecableexitholeonthedrivesidechainstay(Figure11).
Battery Mount
• FeedthecablefromtheDi2BatteryMountthroughthebatterypocketintherearwheelcutoutandoutthedrivesideoftheBBshell(Figure12).
• SlideontheheatshrinktubingandconnectthewiretothecolormatchedcableontheJunctionBox,makingsuretolineupthecableproperly
 (Figure13,Figure14).
• MountthefrontderailleurontheframeandconnecttheE-wire(Figure15).
• MounttherearderailleurontheframeandconnecttheE-wire(Figure16).
• Connectthebattery,frontwiringharness,andTTshifters.TesttheDi2systemforproperfunction(Figure17,Figure18,Figure19).
• Ifthesystemdoesnotwork,doublecheckallconnectionsandensurethereissufficientchargeinthebattery.Ifproblemspersist,pleasecontact
 Shimanoforfurtherassistance(Figure20).
• Ifthesystemworksproperly,disconnectthefrontharness,shiftersandbattery.Setasideforthetimebeing.
3T ADURO AEROBAR INSTALLATION
• Dry fit the fork, headset, basebar, and any spacers needed to determine the cut length of the fork steer tube based on the customer’s fit
 requirements.Westronglyrecommendadetailedmeasurementofthecustomer’scurrentbiketoensureproperforkcutlengthandt(Figure21).
NOTE:ThebearingcapisNOTneededwhenusingthe3TAdurobar.Itisrequiredwithatraditionalstemandaerobarcombination.
• Cuttheforkandinstalltheinsertintothesteertube(Figure22).
• Ifspacersarebeingused,installoneoftheantirotationspacerboltsintothefrontholeontheundersideofthe3TAdurobar(Figure23).
NOTE:If10mmofspacersormorearerequired,thefirstspacerbelowtheAdurobarneedstobea10mmspacer.Acombinationoftwo5mm
 spacersshouldnotbeusedtogether.If10mmisneeded,two5mmspacerswillnotfittogetherproperly,pleaseusea10mmspacer.
• Afterplacingthefirstspaceronthebar,installanotherantirotationbolt.Thisprocessiscontinueduntilthelastspacerisinstalled.Thelast
 spacerdoesnotneedanantirotationbolt(Figure24).
• Attachthefairingmounttoeitherthebottomspacerordirectlytotheaerobarifnospacersarerequired.
• Mountthespacer(s),ifnecessary,andbarontotheforksteerer.Installthetopcapandbolttoensurethesystempullstogetherproperly.Torque
 theAdurosteerertubepinchboltsto5Nm(Figure25).
MAGURA BRAKE INSTALLATION
Magura Front Brake Lever Installation using the 3T Aduro Aerobar
• Removethefrontbrakecoverfromthebrake.Thisisdonewithnotools,asthecoversnapsontothebrakearm(Figure26).
 TIP:Itiseasiesttoremovethebrakecoverbygraspingthecoverfromthebackedge,andgentlypullingawayfromthecaliper.
• Removethehydraulichosefromthecaliper(NOTTHELEVER)usingan8mmopenendedwrenchandplacethecaliperaside.Donotsqueeze
 thecaliperbrakearmsnorthebrakeleverasmineraloilwillescape(Figure27,Figure28).
• UsingtheMagurahosecutter(orasharpknifeonahardsurface)cutthehosejustabovetheolive.Removethethreadednutandsetasidewiththecaliper
 (Figure29,Figure30,Figure31).
• Putaslightbendintheendofthehydraulichoseandfeeditthroughthebar(Figure32,Figure33,Figure34).
Manual

• Installtheleverintothebarandpullthehydraulichosetoensuretheleveristight.
• Usinga2mmAllenwrench,tightentheretentionscrewoneithersideoftheleverbladetolocktheleverinplace(Figure35,Figure36,Figure37).
• Feedtheendofthehydraulichosethroughthebar,anyspacers,andthefairingmount.Onceinstalled,lightlypullonthehosetoremoveanyslack(Figure38).
NOTE:Becarefulnottokinkthehydraulichoseduringthisstep.
Magura Rear Brake Lever Installation using the 3T Aduro Aerobar
• Removethehydraulichosefromthecaliper(NOTTHELEVER)usingan8mmopenendedwrenchandplacethecaliperaside.Donotsqueeze
 thecaliperbrakearmsnorthebrakeleverasmineraloilwillescape(Figure27,Figure28).
• UsingtheMagurahosecutter(orasharpknifeonahardsurface)cutthehosejustabovetheolive.Removethethreadednutandsetasidewiththecaliper
 (Figure29,Figure30,Figure31).
• Putaslightbendintheendofthehydraulichoseandfeeditthroughthebar(Figure32,Figure33,Figure34).
• Installtheleverintothebarandpullthehydraulichosetoensuretheleveristight.
• Usinga2mmAllenwrench,tightentheretentionscrewoneithersideoftheleverbladetolocktheleverinplace(Figure35,Figure36,Figure37).
• Feedthehosethroughthebackpartoftheaerobaranddownthroughthemiddleholeinthebottomofthecablebucket(Figure39).
• ThehoseshouldfeedthroughthedowntubeandoutthroughthecableguideholeonthebottomoftheBBshell(Figure40).
Magura Brake Lever Installation using the 3T Aura Pro Aerobar
• Usingan8mmopenendedwrench,removethehydraulichosefromthecaliper.Donotremovethehydraulichosefromthebrakelever(Figure27,Figure28).
NOTE:donotsqueezethecaliperbrakearmsorbrakelever,mineraloilwillescape.
• UsingtheMagurahosecutter(orasharpknifeonahardsurface)cutthehosejustabovetheolive.Removethethreadednutandsetasidewiththecaliper
 (Figure29,Figure30,Figure31).
• Putaslightbendintheendofthehydraulichoseforeasierroutingthroughthebasebar.
• Slideabrakeferruleontoamechanicalshiftercable(Figure41,Figure42).
• FeedtheferruleandcableintotheundersideoftheAuraProbarandoutthecorrespondingexitforthefrontorrearbrakelever(Figure43,Figure44).
• Installtheferruleontothecutendofthehydraulichose(Figure45,Figure46).
• Pushthehydraulichosethroughthebarwhilelightlypullingontheshiftercable(Figure47).
• Continueuntilyoujustseetheferrulebegintoexitthebar.
• Pullontheshiftercablewithaslightdownwardmotion,whilecontinuingtopushonthehose,tohelpguidetheferruleandhydraulichoseoutof
 thebar(Figure48).
• Installtheleverintothebarandpullthehydraulichosetoensuretheleveristight(Figure49).
• Usinga2mmAllenwrench,tightentheretentionscrewoneithersideoftheleverbladetolocktheleverinplace(Figure36,Figure37).
• Repeatthesameprocessfortheotherlever.
Magura Front Brake Caliper Installation
• Cutthehydraulichose1-2mmabovethecenterofthebrakemountholeontheforkcrown(Figure50,Figure51,Figure52).
• Slidethethreadednutonthehose.
• Slidethenewblackolive(includedwiththebrakes)onthehose(Figure53,Figure54).
• Insertthehosebackintothecaliperandensureitbottomsout(Figure55,Figure56).
• Tightenthethreadednut(ensuringnottocrossthread)untiltheolivebeginstodeform.Thenturnthenutanotherhalfturn(Figure57,Figure58).
• Usingthe2mmwasherandlongbrakenut,installthebrakeonthefork(Figure59,Figure60).
Magura Rear Brake Caliper Installation
• Removetheslackfromthehydraulichose,leavingroughlya5mmgapbetweenthehoseandthetopcap(Figure61).
• Cutthehydraulichose1-2mminfrontofthebrakemountholeontheBBshell(Figure62,Figure63).
• Slidethethreadednutonthehose.
• Slidethenewblackolive(includedwiththebrakes)onthehose(Figure64).
• Insertthehosebackintothecaliperandensureitbottomsout(Figure65).
• Tightenthethreadednut(ensuringnottocrossthread)untiltheolivebeginstodeform.Thenturnthenutanotherhalfturn(Figure66).
• GuidethehosethroughtheslotintheBBcableguideandattachtheguidetotheframe(Figure67,Figure68,Figure69).
• Usingthe2mmwasherandshortbrakenut,installthebrakeontotheframe(Figure70,Figure71).
3T ADURO AEROBAR
Di2 Front Wiring Harness Installation
NOTE:FrontWiringHarnessinstructionsarethesameforbothhighandlowmounts.
• ConnecttheFrontWiringHarnesstotheDownTubeE-wire.EachFrontWiringHarnesshas4wires,2foreachleftandrightside.The2wiresof
 eachsidearemeanttobeusedwithDi2bar-endshifterandtheDi2shifter/brakeleveronthebasebar.WithMagurabrakes,onlythelongerwires,
 toreachtheDi2bar-endshifters,willbeused.Di2basebarshiftingattheMagurabrakeleverisnotpossiblewiththecurrentsystem(Figure72).
• Thelonger,red-codedcableisusedfortherearshifterandthelonger,white-codedcableisusedforthefrontshifter.
• Routethecablesthroughthehighmountandoutthecorrespondingextensionexit(Figure73).

• Stuffalltheextracablesintothebarasyouattachthehighmounttothebasebar(Figure74,Figure75).
TIP:TheextracablescanbetapedtogethereasiertostuffthemintotheAdurobar.
NOTE:Thecontrolboxcanbestuffedintothebasebar,orasseeninthephoto,leftoutforeasyaccess.Ifleftoutofthebar,thecontrolboxcan
beattachedtothestemusingstrongdouble-sidedtape(Figure76).
• Greasethethreadsontheextensionmountandthreadonthecolletnuts(Figure77,Figure78).
• Routetheshifterwirethroughtheextensionandouttheaccessholejustbeyondthebendintheextension.Repeattheprocessfortheotherextension.
NOTE: theextensionsmayneedtobetrimmedinordertoachievetheproperfitfortherider(Figure79).
• InstallthebarendshifterpodsasperShimanoassemblyinstructions(Figure80,Figure81,Figure82).
• Useanadjustablewrenchtotightenthecolletnutstosecuretheextensions.Thenutsshouldbetighteneduntiltheextensionsnolongerrotate(Figure83).
TIP:Useacleanragbetweentheadjustablewrenchandthenutwillpreventanycosmeticdamagetothenuts.
Arm Pad Installation
• Installthebridgemountbelowtheelbowrests.Eachelbowrestshouldbelinedupwiththedesiredbolt-holeandattachedtothebarusingtheproperbolts
 (Figure84,Figure85).
• Whenusingthehighmount,inserttheplasticplugsintothemountingholesonthebasebar(Figure86,Figure87).
Beard Installation
• Slidethebeardontothefairingmountandattachusingthe3xM3boltsprovidedwiththefairingmount(Figure87).
FINAL DI2 INSTALLATION STEPS
• EnsureproperconnectionandfunctionofallDi2components.
• Carefullyheat-shrinkallfourDi2JunctionBoxconnections(Figure88).
• StuffalltheconnectionsintothedowntubemakingsuretheBBareaisclearforinstallationoftheBB(Figure89).
• Attachtheadhesivefoamstriptothebottomofthebatterycompartment.
• Ifthebatterycompartmentsleevedoesnothaveanotchinthecorner,onecaneasilybecutwitharetractableknife(Figure90,Figure91).
• PlacetheDi2batteryintothecompartmentsleeveandslideitintotheframe(Figure92).
• Installthebottomscrewtosecurethecompartmentinplace(Figure93).
• Installthebatterycoverandsecureittotheframewiththescrewprovided(Figure94).
• BleedbothfrontandrearbrakesasperMagura’sbleedinginstructions.
• Usinga2.5mmAllenwrench,attachtherearbrakecoverusingthe3screwsalreadyinstalledintheframe(Figure95).
• Snapthefrontbrakecoverbackonthearmsofthebrakecaliper(Figure26,Figure96).
• EnsurethatallwiresareclearoftheBBopeningandinstalltheBB.
• Proceedwithnormalassemblyprocedureforabicycle.
ADDITIONAL P5 ASSEMBLY INFORMATION
Rear Dropout Adjustment Screws
• Thepositionofthewheelcanbeadjustedusingthepre-installeddropoutadjustmentscrews.
• Thescrewsareadjustedusinga3mmAllenwrench.
P5 Seatpost Head
• FrictionpastecomeswithallP5seatposts.
• Useofthefrictionpasteisrequiredonallmatingsurfacesoftheseatposthead,orslippagewilloccur.
Travelling with a P5
• Removethefrontbrakefromthefork.Theremovalofthefrontbrakecoverisnotnecessary.
• Loosenthestempinchboltswitha4mmAllenwrench
• Removethehighmountorthetopcoverifusingthelowmountofthe3TAduroAerobar.
• Removethetopcapanddroptheforkoutoftheframe.
• Removeheadsetpartsandplaceaside.
• Removethebeardfromthefairingmount.
• Removetherearderailleur,leavingthee-wireconnected.
• Laythebikeframe&forkintothecase.
• Putprotectivepaddingbetweentheframeandtheaerobartopreventdamageduringtransportation.
• Wrapprotectivepaddingaroundexposedpartsoftheframe,rearderailleur,crankset,andforktopreventtransportationdamage.
• Placeanylooseparts(headset,bolts,etc)inasmallbag.Itisadvisabletosecurethesmallpartsbagsoitdoesn’tmovearoundandcausepotentialdamage.
• Covertheframeandcomponentswithfoamorothersufficientpadding.
• Removetheskewersfromthewheelsandattachthemtothespokes.
• Covertheframeandcomponentswithfoamorothersufficientpadding.
• Tightendownthestrapsandputthecoveronthecase.

Figure2Figure1
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Figure8Figure7
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Figure68Figure67
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Figure74Figure73
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Figure80Figure79
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Figure86Figure85
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Figure92Figure91
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