Challenger Lifts 15000 Instruction manual

Rev. 4/19/2012
Installation, Operation & Maintenance Manual
Two Post Surface Mounted Lift
MODEL 15000
15,000 LB CAPACITY -3750 LB PER ARM
MODEL 18000
18,000 LB CAPACITY –4500 LB PER ARM
200 Cabel Street, P.O. Box 3944 Louisville, Kentucky 40201-3944
Email:[email protected] Web site:www.challengerlifts.com
Office 800-648-5438 /502-625-0700 Fax [phone]
IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING LIFT

Model 15000-18000
Installation, Operation and Maintenance
Page 2
Rev. 1/19/12
15-18000-IOM-A.doc
GENERAL SPECIFICATIONS
See Figure 1 15000 15002 18000 18002
AColumn Height 174” [14’-6”] 198” [16’-6”] 174” [14’-6”] 198” [16’-6”]
BFloor to Overhead Switch 167” [13’-11”] 191” [15’-11”] 167” [13’-11”] 191” [15’-11”]
CRise Height (Screw Pads Highest Position) 85 1/2”
DScrew Pad Height 6 5/8” to 16 1/2"
EInside of Columns 119 7/8”
FOverall Width 154 3/4"
Drive Thru Clearance 104 1/4”
Ceiling Height Required 176”
* Maximum Capacity 15,000 lbs (3750 lbs. Per Arm) 18,000 lbs (4500 lbs. Per Arm)
Lifting Time 60 Sec. (approximate)
Motor 2HP, 1PH, 60Hz, 208/230 VAC 3HP, 1PH, 60Hz, 208/230 VAC
Optional – 2HP, 3PH, 50/60Hz,
for 208/230 or 460 VAC Optional – 2HP, 3PH, 50/60Hz, for 208/230 or 460 VAC
* Lift capacity ratings are based on loads equally distributed on all four arms.
Fig. 1a - General Specifications Fig. 1b - Service Bay Layout

Model 15000-18000
Installation, Operation and Maintenance
Page 3
Rev. 1/19/12
15-18000-IOM-A.doc
WARNING
VERTICAL CLEARANCE
Check the height of the area where the lift is to be
installed. Clearance should be calculated based on
the full raised height of the lift.
Failure by purchaser to
provide adequate clearance
could result in unsatisfactory
lift performance, property damage, or personal
injury.
FLOORING
Be certain you have the proper concrete floor to
properly handle the loaded lift. Floor should be in
generally good condition with no large cracks,
spalling or deterioration.
Minimum requirements for concrete are 4 inches
minimum depth, with steel reinforcement, 3500
psi, cured for 28 days per local commercial
practice. Floor should be level within 3/8 inch over
the installation area. No anchors should be installed
within 8 inches of any crack, edge, or expansion
joint. If these conditions cannot be met, a pad may
be poured to accommodate the lift.
Check with local building inspectors and/or permits
office for any special instructions or approvals
required for your installation.
Failure by purchaser to
provide the recommended
mounting surface could result
in unsatisfactory lift performance, property
damage, or personal injury.
LOCATION
This lift has been evaluated for indoor use only with
an operating ambient temp. range of 5 – 40°C (41–
104°F)
ELECTRICAL REQUIREMENTS
For lift installation and operation for single phase
units, it is necessary to have a dedicated circuit with
a double pole 25 amp circuit breaker or time delay
fuse.
SAFETY NOTICES AND DECALS
For your safety, and the safety of others, read and
understand all of the safety notices and decals
included here.
READ ENTIRE MANUAL BEFORE
ASSEMBLING,INSTALLING,OPERATING,
OR SERVICING THIS EQUIPMENT.
PROPER MAINTENANCE AND INSPECTION
IS NECESSARY FOR SAFE OPERATION.
DO NOT OPERATE A DAMAGED LIFT.
Safety decals similar to those shown here are found
on a properly installed lift. Be sure that all safety
decals have been correctly installed on the Power
Unit reservoir. Verify that all authorized operators
know the location of these decals and fully
understand their meaning. Replace worn, faded, or
damaged decals promptly.
Do not attempt to raise a
vehicle on the lift until the lift
has been correctly installed
and adjusted as described in this manual.
WARNING
WARNING

Model 15000-18000
Installation, Operation and Maintenance
Page 4
Rev. 1/19/12
15-18000-IOM-A.doc
RECEIVING
The shipment should be thoroughly inspected as
soon as it is received. The signed bill of lading is
acknowledgement by the carrier of receipt in good
condition of shipment covered by our invoice.
If any of the goods called for on this bill of lading are
shorted or damaged, do not accept them until the
carrier makes a notation on the freight bill of the
shorted or damaged goods. Do this for your own
protection.
NOTIFY Challenger Lifts AT ONCE if any hidden
loss or damage is discovered after receipt.
IT IS DIFFICULT TO COLLECT FOR LOSS OR
DAMAGE AFTER YOU HAVE GIVEN THE
CARRIER A CLEAR RECEIPT.
File your claim with Challenger Lifts promptly.
Support your claim with copies of the bill of lading,
freight bill, and photographs, if available.
Component Packing List
PART # QTY/
LIFT DESCRIPTION
15000 18000
12001 12001-18 1 POWER COLUMN ASS’Y
12002 12002-18 1 IDLER COLUMN ASS’Y
12004 1 OVERHEAD PACK
12005 1 HARDWARE BOX
12006 1 ARM PACK
12102 2 COLUMN EXT.(14’-6” O.A. HT.)
12022 COLUMN EXT.(16’-6” O.A. HT.)
12074 1 OVERHEAD SHUTOFF BAR ASS’Y
12045 1 MERCURY SWITCH
12100 2 SYNC.CABLE ASS’Y (14’-6”)
12019 SYNC.CABLE ASS’Y (16’-6”)
12069 4 ADAPTER EXTENSION (4”)
12068 2 ADAPTER EXTENSION (8”)
12071 2 ADAPTER RACK
12093 4 ARM RESTRAINT ASSEMBLY
12119 12087-19 1 POWER UNIT –SINGLE PHASE
12089 12089-19 POWER UNIT –THREE PHASE
12090 1 LITERATURE PACK
INSTALLATION
IMPORTANT:Always wear safety glasses while installing lift.
TOOLS (MINIMUM REQUIRED)
a. Tape measure, 16ft
b. Chalk line
c. 4ft level
d. 10” adjustable wrench
e. Standard open end wrenches 7/16”, 1/2",
(2) 9/16”, (2) 11/16”, 3/4"
f. 5/16” allen wrench
g. Needle nose pliers
h. Hammer drill with 3/4” diameter carbide tipped
bits
i. 2 lb hammer
j. Torque wrench: 150 foot pounds minimum with 1
1/8” socket
k. 12 ft. Step ladder
l. Anti-Seize lubricant (for arm pins and foot pad
screw threads and stop rings)
LAYOUT
1) Layout the service bay according to the
architect’s plans or owners instructions (see Fig.
1b). Failure to install in this orientation can
result in personal and property damage. Be
certain that the proper conditions exist, see page
3.
2) Assemble column extension to column using
3/8”-16 x 3/4" lg Hex flange head bolt. Repeat for
opposite column and extension.
3) Erect and align both column assemblies.
LOCK RELEASE/PAWL
Fig. 2 – Locking Pawl Assembly
4) Install the locking pawl, actuator, and spring
(Fig. 2). Adjust air cylinder clevis to retract lock
against inside of back of column when air
cylinder is fully extended. Tighten air cylinder
clevis jam nut against clevis.

Model 15000-18000
Installation, Operation and Maintenance
Page 5
Rev. 1/19/12
15-18000-IOM-A.doc
ANCHORING
5) The anchor bolts must be installed at least 8”
from any crack, edge, or expansion joint.
6) Use a concrete hammer drill with a 3/4 inch
carbide bit. Tip diameter should conform to ANSI
Standard B94.12-1977 (.775 to .787). Do not use
excessively worn bits or bits which have been
incorrectly sharpened. A core bit may be
necessary if an obstruction is encountered.
Never substitute with shorter anchor.
7) Recheck “Inside of Columns” dimension (Fig. 1).
Drill the anchor holes using the base plate as a
template. Drill through the floor if possible or to a
depth of 5 inches minimum.
Complete steps 8 thru 11 for the six (6) exposed
anchors around each column, then raise the
carriages. Repeat steps 8 thru 11 for the two (2)
anchors under each carriage.
8) Vacuum dust from the hole for proper holding
power.
9) Shim both columns to plumb using the shims
provided as shown in Fig. 3. DO NOT shim more
than 1/2" at any given point. Use a level no less
than 24” in length to plumb columns.
10) Assemble washer and nut to anchor with nut just
below impact section of bolt. Drive anchor into
hole until nut and washer contact base.
Fig. 3 – Column Shimming
11) Tighten power column anchors and recheck
column for plumb. Re-shim if necessary. Torque
to 150 foot pounds to set anchors.
OVERHEAD
12) Before raising overhead into position install 4
each (2 per column) hex flange bolts and nuts in
bottom hole of column extension (see Fig. 4
Installation Aid) for temporary support of
overhead. Lift overhead assembly up into
position and install with 8 each (4 per column)
3/8”-16 x 3/4” lg. hex flange bolts and hex flange
nuts per side as shown in Fig. 4.
Fig. 4 – Overhead Assembly
13) Check idler column shimming. Use additional
shims (see Fig. 3) to remove any gaps that may
have been created while installing overhead
beam. Tighten anchor bolts and re-check column
for plumb. Torque to 150 foot pounds.
14) Install Overhead Limit Switch to REAR of Power
Column using (1) 3/8”x1½” shoulder bolt, (1)
5/16” flat washer and (1) 5/16”-18 Keps nut as
shown below. Switch MUST pivot freely on pin
for proper function. NOTE switch tube cord is to
be oriented above pivot pin as shown in Fig. 5.
Leave switch cord hanging at this time.
Fig. 5 – Overhead Limit Switch Sub-Assembly

Model 15000-18000
Installation, Operation and Maintenance
Page 6
Rev. 1/19/12
15-18000-IOM-A.doc
Fig. 6 – Overhead Limit Switch Sub-Assembly
15) Repeat procedure 14 for shut-off bar. Insert
shut-off bar in switch tube on power column side
and take other end to idler side. Attach shut-off
bar to idler column in same manner as switch
tube.
Insure that both switch tube and shut-off
assemblies pivot freely for proper operation.
16) Assemble the cable trapping hardware with a
3/8”-16 x 3” Lg bolt with (2) 3/8”-16 flange nuts at
each upper sheave location. For the lower
sheaves, use a 3/8”-16 x 3/4" Lg. bolt and a 1/4"
dia. x 1 3/4" Lg. clevis pin (Fig. 7). At the upper
and lower sheave connections, disassemble and
reassemble the cable trapping hardware.
Fig. 7 – Cable Trapping
SYNCHRONIZER CABLES
17) Manually raise the carriages to a common lock
position, to gain access to the top of the
carriage.
Insure that the top of the hydraulic cylinder is
out of the way but still retained in the
opening of the top plate of the carriage as
shown in Fig 8.
Failure to follow previous step
could result in personal injury.
Fig. 8 – Cable Assembly
18) Route the synchronizer cables as shown in Fig.
9. Routing the cable from the inner hole location
on the top of the carriage down to the column
pulley and up to the overhead pulley. From the
other hole location rout the cable up to the
overhead pulley.
Fig. 9 – Cable Assembly/Cable Extensions
CA UT I ON

Model 15000-18000
Installation, Operation and Maintenance
Page 7
Rev. 1/19/12
15-18000-IOM-A.doc
POWER UNIT &HYDRAULIC LINES
19) Mount Power Unit to power column as shown in
Fig. 10. The mounting hardware, (4) 5/16”-18
hex nuts, are pre-installed on power unit
mounting bracket. AULIC LINES
Fig. 10 – Power Unit Mounting
20) Connect the cylinder line to the overhead line
using a tee. Install the power unit line to the tee
in the Power column and to the power unit outlet
port. Install hose clamps with a 3/8”-16 x 3/4”
hex flange bolt and 3/8”-16 hex flange nut. Install
(2) hose clamps in overhead and (1) hose clamp
in each column extension (Fig. 11).
Fig. 11– Power Side Column Ext.
Hyd. Routing
21) Thread 9/16”-18 O-ring elbow (in hardware box) into
power unit. Attach free end of power unit hose
to elbow. See Fig 12. CAUTION do not damage
rubber O-ring.
Fig. 12-Power Unit Connection
22) Install (1) hose clamp on the outside of the
power column with a 3/8”-16 x 3/4” hex flange
bolt and 3/8”-16 hex flange nut. Install (1) line
clamp with a 1/4”-20 x 3/4” hex flange bolt and
hex flange nut (Fig. 13).
Fig. 13-Hose and Line Clamps

Model 15000-18000
Installation, Operation and Maintenance
Page 8
Rev. 1/19/12
15-18000-IOM-A.doc
23) Hoses should connect to cylinders with a 90
degree elbow rotated 25 degrees upward and
be routed around tabs (Fig. 13B).
Fig. 13B-Hose Connection
24) BE CERTAIN ALL FITTINGS AND CONNECTIONS ARE
TIGHT. IT IS THE INSTALLERS RESPONSIBILITY TO
INSURE SYSTEM IS LEAK-FREE. Fill the Power Unit
with three gallons of clean 10wt anti-foam anti-
rust hydraulic oil or Dexron III ATF. DO NOT USE
OILS WITH DETERGENTS.
LOCK RELEASE
25) On the Power Column, attach the 1/8” air line
from the lock release air cylinder to the push-lock
tee fitting. Run another section of 1/8” air line
from the button valve to the tee (Fig. 14).
26) Connect the rest of the 1/8” air line to the top of
the tee and run it up the column attaching it to
the hydraulic line using wire ties (Fig. 14).
Fig. 14-Lock Release
27) After running the 1/8” air line along the hydraulic
line in the overhead and out the other opening in
the Idler Column (Fig. 14), run the air line down
the column using adhesive tab and wire ties.
Attach it to the lock release air cylinder (Fig. 14).
ARM INSTALLATION
28) Lubricate the arm pin or carriage arm pin hole
with “anti-seize” and install the arms. Insure that
the arm restraint gears engage and disengage
properly. Arm restraints should disengage when
lift is fully lowered (Fig. 15).
29) Extend the footpad to both extents and apply
“anti-seize” to the retaining ring.
Fig. 15-Arm Installation

Model 15000-18000
Installation, Operation and Maintenance
Page 9
Rev. 1/19/12
15-18000-IOM-A.doc
ADAPTER RACK INSTALLATION
30) Locate the two pre-drilled holes on the back of
each column 19” up from the top of the base
plate and tap 5/16”-18. Center the adapter rack
and attach with 3/8”-16 x 3/4" Lg hex flange cap
screw and 3/8”-16 hex flange nut (Fig. 16).
Fig. 16-Adapter Rack Installation
ELECTRICAL
IMPORTANT: CONNECT THE POWER UNIT TO A
DEDICATED 25 AMP ELECTRICAL BRANCH CIRCUIT,USING
WIRING METHODS PRESCRIBED BY LOCAL CODES.
31) Wire tie Limit Switch cord to column hydraulic
line and power unit line.
32) Connect the Overhead Limit Switch Cord to
Power Unit as shown in Fig. 17.
33) Connect Power Unit to suitable electrical source
as shown in Fig. 17.
34) IMPORTANT:AFTER WIRING HAS BEEN
COMPLETED,TEST OPERATION OF POWER UNIT &
OVERHEAD LIMIT SWITCH.WHILE RAISING LIFT,
OPERATE OVERHEAD SHUTOFF BAR.POWER UNIT
MOTOR SHOULD STOP WHEN SHUTOFF BAR IS
RAISED.
FINAL ADJUSTMENTS
HYDRAULICS
35) Lower the lift to the floor and raise the lift
approximately one foot.
36) Start with Idler side first. Slowly and carefully
loosen the bleed plug on top of the cylinder just
enough to allow the entrapped air to escape.
Repeat for power side.
37) Raise lift 6 inches. Repeat step 36 until no air
comes out of cylinder.
38) Pressure test hydraulic system. Energize power
unit, raise lift to full rise and continue to run
motor for additional 10 seconds. (NOTE:
pressure relief will make a high pitch squeal
sound for these 10 seconds.) Check hydraulic
system for leaks.
39) Energize power unit again for 10 seconds. With
a clean rag, wipe down both cylinder rods. (The
cylinders are shipped with a small amount of
clear anti-corosive lubricant that will be forced
out through the wiper when the lift reaches full
rise.) If lubricant is not wiped clean from the
cylinder rod, the cylinder will apear to be
leaking. SYNCHRONIZING CABLES
40) Raise lift and insure carriages lower into same
lock position.
41) Adjust synchronizing cables so the tension is
equal in both cables and carriages are firmly
sitting on locks.
42) Cycle lift to insure that latches operate
simultaneously. Adjust if necessary.
OWNER/OPERATOR CHECKLIST
43) Demonstrate the operation of the lift to the
owner/operator and review correct and safe
lifting procedures using the Lifting It Right
booklet as a guide.
44) Complete the Installation Checklist/Warranty
Validation questionnaire with the owner. Review
the terms of the warranty registration card, and
return the card and a copy of the questionnaires
to:
Challenger Lifts, Inc.
200 Cabel Street
Louisville, KY. 40206

Model 15000-18000
Installation, Operation and Maintenance
Page 10
Rev. 1/19/12
15-18000-IOM-A.doc
1
5
4
6
(Normally Open) M
Wiring Diagram
A2A1
T9
T5
T4
T6
M
T8
T3
T7
T2
T1
12
34
56
L3
L2
L1
T3
T2
T1
FOR SINGLE PHASE
FACTORY WIRED FOR
208−240V
6
4
2
5
3
1
RECONNECTIONS FOR
440−480V
T3
T2
T1
T9
T6
T7
T4
T8
T5
FOR THREE PHASE
M
FIELD
CONECTIONS
1
5
4
6
(Normally Open) M
Wiring Diagram
A2A1
T9
T5
T4
T6
M
T8
T3
T7
T2
T1
12
34
56
L3
L2
L1
T3
T2
T1
FOR SINGLE PHASE
FACTORY WIRED FOR
208−240V
6
4
2
5
3
1
RECONNECTIONS FOR
440−480V
T3
T2
T1
T9
T6
T7
T4
T8
T5
FOR THREE PHASE
M
FIELD
CONECTIONS
1
5
4
6
(Normally Open) M
Wiring Diagram
A2A1
T9
T5
T4
T6
M
T8
T3
T7
T2
T1
12
34
56
L3
L2
L1
T3
T2
T1
FOR SINGLE PHASE
FACTORY WIRED FOR
208−240V
6
4
2
5
3
1
RECONNECTIONS FOR
440−480V
T3
T2
T1
T9
T6
T7
T4
T8
T5
FOR THREE PHASE
M
FIELD
CONECTIONS
1
5
4
6
(Normally Open) M
Wiring Diagram
A2A1
T9
T5
T4
T6
M
T8
T3
T7
T2
T1
12
34
56
L3
L2
L1
T3
T2
T1
FOR SINGLE PHASE
FACTORY WIRED FOR
208−240V
6
4
2
5
3
1
RECONNECTIONS FOR
440−480V
T3
T2
T1
T9
T6
T7
T4
T8
T5
FOR THREE PHASE
M
FIELD
CONECTIONS
Fig 17 – Electrical Wiring Diagram

Model 15000-18000
Installation, Operation and Maintenance
Page 11
Rev. 1/19/12
15-18000-IOM-A.doc
OPERATION PROCEDURE
SAFETY NOTICES AND DECALS
This product is furnished with graphic safety
warning labels, which are reproduced on
page 3 of these instructions. Do not remove
or deface these warning labels, or allow them
to be removed or defaced. For your safety,
and the safety of others, read and understand
all of the safety notices and decals included.
OWNER/EMPLOYER RESPONSIBILITIES
This lift has been designed and constructed according
to ANSI/ALI ALCTV-2006 standard. The standard
applies to lift manufactures, as well as to owners and
employers. The owner/employer’s responsibilities as
prescribed by ANSI/ALI ALOIM-2000, are summarized
below. For exact wording refer to the actual standard
provided with this manual in the literature pack.
The Owner/Employer shall insure that lift
operators are qualified and that they are trained
in the safe use and operation of the lift using the
manufacturer’s operating instructions; ALI/SM
93 -1, ALI Lifting it Right safety manual; ALI/ST-
90 ALI Safety Tips card; ANSI/ALI ALOIM-2000,
American National Standard for Automotive Lifts-
Safety Requirements for Operation, Inspection
and Maintenance; ALI/WL Series, ALI Uniform
Warning Label Decals/Placards; and in case of
frame engaging lifts, ALI/LP-GUIDE, Vehicle
Lifting Points/Quick Reference Guide for Frame
Engaging Lifts.
The Owner/Employer shall establish
procedures to periodically inspect the lift in
accordance with the lift manufacturer’s
instructions or ANSI/ALI ALOIM-2000, American
National Standard for Automotive Lifts-Safety
Requirements for Operation, Inspection and
Maintenance; and the employer shall insure that
the lift inspectors are qualified and that they are
adequately trained in the inspection of the lift.
The Owner/Employer shall establish
procedures to periodically maintain the lift in
accordance with the lift manufacturer’s
instructions or ANSI/ALIOIM-2000, American
National Standard for Automotive Lifts-Safety
Requirements for Operation, Inspection and
Maintenance; and the employer shall insure that
the lift maintenance personnel are qualified and
that they are adequately trained in the
maintenance of the lift.
The Owner/Employer shall maintain the
periodic inspection and maintenance records
recommended by the manufacturer or ANSI/ALI
ALOIM-2000, American National Standard for
Automotive Lifts-Safety Requirements for
Operation, Inspection and Maintenance.
The Owner/Employer shall display the lift
manufacturer’s operating instructions; ALI/SM
93 -1, ALI Lifting it Right safety manual; ALI/ST-
90 ALI Safety Tips card; ANSI/ALI ALOIM-2000,
American National Standard for Automotive Lifts-
Safety Requirements for Operation, Inspection
and Maintenance; and in the case of frame
engaging lift, ALI/LP-GUIDE, Vehicle Lifting
Points/Quick Reference Guide for Frame
Engaging Lifts; in a conspicuous location in the
lift area convenient to the operator.
IMPORTANT SAFETY INSTRUCTIONS
When using your garage equipment, basic safety
precautions should always be followed, including
the following:
1. Read all instructions.
2. Care must be taken as burns can occur
from touching hot parts.
3. To reduce the risk of fire, do not operate
equipment in the vicinity of open containers
of flammable liquids (gasoline).
4. Keep hair, loose clothing, fingers, and all
parts of body away from moving parts.
5. Use only as described in this manual. Use
only manufacturer’s recommended
attachments.
6. ALWAYS WEAR SAFETY GLASSES.
Everyday eyeglasses only have impact
resistant lenses, they are not safety glasses.
SAVE THESE INSTRUCTIONS

Model 15000-18000
Installation, Operation and Maintenance
Page 12
Rev. 1/19/12
15-18000-IOM-A.doc
LIFTING A VEHICLE
1) Insure that the lifting arms are parked, out to
full drive thru position.
2) Center the vehicle between the columns in the
service bay and position the vehicle’s center
of gravity midpoint between the columns.
NOTE: the center of gravity is based on the
weight distribution and is not the same as the
center point of the vehicle.
DO NOT EXCEED 3750 POUNDS PER ARM (15K).
DO NOT EXCEED 4500 POUNDS PER ARM (18K).
DO NOT ATTEMPT TO LIFT THE VEHICLE WITH ONLY
TWO ARMS,AS THIS WILL VOID THE WARRANTY
INSURE THAT THE HIGHEST POINT ON THE VEHICLE
WILL CONTACT THE OVERHEAD LIMIT SWITCH BAR.
DO NOT PLACE THE VEHICLE IN THE SERVICE BAY
BACKWARDS.
WHEN LIFTING FRAMED VEHICLES IT IS SUGGESTED
THAT YOU USE THE FRAME ENGAGING ADAPTERS
((10318) PROVIDED). FAILURE TO DO SO ON SLICK
(UNDERCOATED)AND/OR PITCHED FRAME RAILS MAY
RESULT IN PERSONAL OR PROPERTY DAMAGE.
REFER TO THE VEHICLE MANUFACTURERS SERVICE
MANUAL,TECHNICAL BULLETINS,“VEHICLE LIFTING
POINTS GUIDE”(ALI/LP-GUIDE)OR OTHER
PUBLICATIONS TO LOCATE THE RECOMMENDED
LIFTING POINTS.
3) Position the arms and adapters so all four
pads contact the vehicle simultaneously.
The vehicle should remain level during lifting.
4) Raise the lift until all four wheels are off the
ground. Test the stability of the vehicle by
attempting to rock the vehicle. Check adapters
for secure contact with vehicle lift points. If the
vehicle seems unstable, lower the lift and
readjust the arms. If the vehicle is stable,
raise the vehicle to a height a few inches
above the desired working height.
5) Lower the vehicle until the safety latches on
both columns engage. The vehicle should
remain level when both latches are engaged.
If one side engages and the other continues to
descend, stop lowering the vehicle, raise it
several inches, and try again to engage both
latches.
Always lower lift into locks before entering
the area beneath the vehicle.
Always use safety stands when removing or
installing heavy components.
LOWERING AVEHICLE
1) Insure that the area under the vehicle is clear
of personnel and tools.
2) Raise the vehicle until both latches are free.
3) Disengage the latches by pressing and
holding the lock release button.
4) Lower the vehicle by depressing the lowering
valve handle.
5) Continue to lower the vehicle until the
carriages stop against the base plate. Retract
the extension arms, and park them.
MAINTENANCE
To avoid personal injury, permit only qualified
personnel to perform maintenance on this
equipment. Maintenance personnel should follow
lockout/tagout instructions per ANSI Z244.1.
The following maintenance points are suggested
as the basis of a routine maintenance program.
The actual maintenance program should be
tailored to the installation. See ANSI/ALI ALOIM
booklet for periodic inspection checklist and
maintenance log sheet.
•If lift stops short of full rise or chatters, check
fluid level and bleed both cylinders per
Installation Instructions.
•Replace all Safety, Warning or Caution Labels
if missing or damaged (See Installation
instructions page 3.)
Daily
•Keep lift components clean.
•Check for loose or broken parts.
•Check hydraulic system for fluid leaks.
•Check adapters for damage or excessive wear.
Replace as required with genuine Challenger
Lifts parts.
•Check lock release activation. When properly
adjusted, the idler column lock should rest
firmly against the back of the column when
engaged and against the spring mount tab
when disengaged.
Weekly
•Check synchronizer cables and sheaves for
wear. Replace as required with genuine
Challenger Lifts parts.
•Check synchronizer cable tension per
Installation Instructions. Adjust if necessary.
Monthly
•Torque concrete anchor bolts to 80 ft-lbs.
•Visually inspect concrete floor for cracks and/or
sprawls within 12” of base plate
•Check overhead shutoff switch. While raising
lift, operate overhead shutoff bar. Power Unit
motor should stop when bar is raised.
•Lubricate carriage slide tracks with heavy
viscous grease. (Grease all (4) corners of both
columns.)
•Visually inspect concrete floor for cracks and/or
spalls within 12” of base plate
If any problems are encountered, contact
your local service representative.

Model 15000-18000
Installation, Operation and Maintenance
Page 13
Rev. 1/19/12
15-18000-IOM-A.doc
PARTS BREAKDOWN
Fig A. Column Extension & Overhead
ITEM # PART # QTY/LIFT DESCRIPTION
1 12025 1 POWER COLUMN WELD
12026 IDLER COLUMN WELD
2 12102 2 COLUMN EXTENSION (14’-6” O.A. Ht.)
12022 COLUMN EXTENSION (16’-6” O.A. Ht.)
3 12039 1
OVERHEAD
4 12075 1
SHUTOFF BAR
5 31129 1
PIPE INSULATION
6 12045 1
MERCURY SWITCH
7 36065 2
3/8” x 1 1/2” SHOULDER BOLT
8 70081 2
5/16”-18 KEPS NUT
9 A1153 24
3/8”-16NC HEX. FLG. HD. C.S x 3/4” Lg.
10 A1154 32
3/8”-16NC HEX. FLG. NUT
11 31115 2
1/4” FLAT WASHER
12 A1122-12 4
HOSE CLAMP (.68”) FOR 3/8” HOSE
13 A2159 4
3/8”-16NC x 3” Lg. HEX HEAD CAP SCREW
12116H 1 COLUMN EXTENSION PACK (14’-6” O.A. Ht.) Items (2, 10, 14, 64, 65, 66, 67)
Items (2, 10, 14, 50, 64, 65, 66, 67)
12117H COLUMN EXTENSION PACK (16’-6” O.A. Ht.)
Replace all worn or broken parts with genuine Challenger Lifts Inc. parts.
Contact your local Challenger Lifts Parts Distributor for pricing and availability.
(Call Challenger Lifts Inc. [phone] for the Parts Distributor in your area)

Model 15000-18000
Installation, Operation and Maintenance
Page 14
Rev. 1/19/12
15-18000-IOM-A.doc
PARTS BREAKDOWN (continued)
Fig B. Lock-Power/Idler

Model 15000-18000
Installation, Operation and Maintenance
Page 15
Rev. 1/19/12
15-18000-IOM-A.doc
ITEM # PART # QTY/LIFT DESCRIPTION
20 37019 1 ELBOW 1/8” NPTM x 1/8” PUSH-LOCK
21 37022 2 #8-32 x 1 1/4” Lg. PAN HEAD SCREW
22 37015 1 BUTTON VALVE BRACKET
23 37016 1 AIR VALVE
24 12105 1 Ø1/8” NYLON AIR LINE x 35’ Lg.
25 37020 1 STREET ELBOW 1/8” NPTM x 1/8” NPTF
26 37021 1 HOSE BARB 1/8” NPTM x 3/8” BARB
27 37024 2 #8-32 HEX NUT
28 37023 2 #8 LOCK WASHER
29 37119 2 CLEVIS PIN KIT
30 37120 2 ROD END
31 37026 2 AIR CYLINDER
32 37028 2 SWIVEL ELBOW
33 12088 2 EXTENSION SPRING
34 37042 2 CYLINDER PIVOT ROD
35 37031 4 5/32” SPEED NUT
36 12073 4 5/16”-18 x 1/2" Lg. BUTTON HEAD CAP SCREW
37 12037 2 LOCK RETAINER
38 12033 2 LOCK WELD
39 12071 2 ADAPTER ORGANIZER RACK
40 A1153 4 3/8”-16NC x 3/4” Lg. HEX. FLG. HD. C.S.
41 A1154 4 3/8”-16NC HEX. FLG. NUT
42 12069 4 STACK ADAPTER EXTENSION – 4”
43 12068 2 STACK ADAPTER EXTENSION – 8”
44 37072 2 SNAP ON LOCK COVER
45 37032 1 1/8” UNION TEE PUSH-LOCK
Replace all worn or broken parts with genuine Challenger Lifts Inc. parts.
Contact your local Challenger Lifts Parts Distributor for pricing and availability.
(Call Challenger Lifts Inc. [phone] for the Parts Distributor in your area)

Model 15000-18000
Installation, Operation and Maintenance
Page 16
Rev. 1/19/12
15-18000-IOM-A.doc
PARTS BREAKDOWN (continued)
Fig C. Hydraulics
ITEM # PART # QTY/LIFT DESCRIPTION
47 15075 2
HYD. CYLINDER (69” STROKE)
48 12111 2
CYLINDER SPACER
49 12258 1 POWER HOSE ASSEMBLY
50 12539-024 3 EXTENSION HYD. LINE (16’-6” O.A. HT. ONLY)
51 16167 3 O-RING ELBOW
52 12256 1
IDLER HOSE ASSEMBLY
53 39103 1
HYD. TEE
54 12257 1
POWER UNIT HOSE ASSEMBLY
55
12119
1
POWER UNIT – SINGLE PHASE 15000
12089 POWER UNIT – THREE PHASE
12087-19 POWER UNIT – SINGLE PHASE 18000
12089-19 POWER UNIT – THREE PHASE
56 31025 1
LINE CLAMP
57 40085 1 1/4”- 20 HEX FLANGE NUT
58 A2125 1 1/4” -20 x 3/4” LG. HEX FLANGE BOLT
59 A1122-12 1 HOSE CLAMP
60 A1153 1 3/8” -16 x 3/4” LG. HEX FLANGE BOLT
61 A1154 1 3/8” -16 HEX FLANGE NUT
Replace all worn or broken parts with genuine Challenger Lifts Inc. parts.
Contact your local Challenger Lifts Parts Distributor for pricing and availability.
(Call Challenger Lifts Inc. [phone] for the Parts Distributor in your area)

Model 15000-18000
Installation, Operation and Maintenance
Page 17
Rev. 1/19/12
15-18000-IOM-A.doc
PARTS BREAKDOWN (continued)
Fig D. Synchronizer
ITEM #
PART # QTY/LIFT DESCRIPTION
62 A1153 2
3/8-16 x 3/4" Lg. LOCK HEX FLG. HD.CAP SCREW
63 A2158 2
Ø1/4” x 1 3/4” Lg. CLEVIS PIN
64 31019 6
PULLY ASSEMBLY
65 31020 6
WASHER
66 31021 6
1 3/8” RETAINING RING
67 12100 2
SYNC. CABLE ASSEMBLY (14’-6” O.A. Ht.)
12019 2 SYNC. CABLE ASSEMBLY (16’-6” O.A. Ht.)
Replace all worn or broken parts with genuine Challenger Lifts Inc. parts.
Contact your local Challenger Lifts Parts Distributor for pricing and availability.
(Call Challenger Lifts Inc. [phone] for the Parts Distributor in your area)

Model 15000-18000
Installation, Operation and Maintenance
Page 18
Rev. 1/19/12
15-18000-IOM-A.doc
PARTS BREAKDOWN (continued)
Fig E. Carriage & Arms
ITEM # PART # QTY/LIFT DESCRIPTION
75 12021 8
SLIDE BLOCK
76 12007 2 CARRIAGE WELD 15000
12007-18 CARRIAGE WELD 18000
77 12046 4
ARM PIN WELD
78 B12062 4
FOOT PAD ASSEMBLY – 15/18K Items (78A, 78B, 78C, 78D, 78E)
78A B1068 8
M10 x 25mm Lg. HEX. FLG. H.D. SCREW
78B 482365 4
PAD-BOLT ON
78C B12063 4
FOOT PAD WELD
78D B12257 4
3 x 45mm ROUND WIRE RETAINING RING
78E B12067 4
THREADED INSERT
79 12049 4
FEMALE ARM WELD
80 12054 4
MALE ARM WELD
81 12084 4
1/2” INTERNAL TOOTH LOCKWASHER
82 12072 4
1/2"-13 x 5/8” SOCKET HD. C.S.
83 12060 4
LINK WELD
84 31112 8
1/2"-13 x 1 1/2” Lg. SOCKET HEAD CAP SCREW
85 31108 4
INSERT
86 31109 4
COMPRESSION SPRING
87 12096 4
SLEEVE WELD
12048-1 4
ARM ASSEMBLY – 15/18K Items (42, 77, 78, 79, 80, 81, 82)
Replace all worn or broken parts with genuine Challenger Lifts Inc. parts.
Contact your local Challenger Lifts Parts Distributor for pricing and availability.
(Call Challenger Lifts Inc. [phone] for the Parts Distributor in your area)

Model 15000-18000
Installation, Operation and Maintenance
Page 19
Rev. 1/19/12
15-18000-IOM-A.doc
NOTES