Challenger RG900C User manual

Workshop Service Manual
Applicator Chassis
RG900C
RG1100C
RG1300C
North America
4205 River Green Parkway, Duluth GA 30096 USA
Challenger is a registered trademark of Caterpillar
Inc. and is used under license by AGCO.
© AGCO 2019
August 2019
79037219C
NA
English

CALIFORNIA
Proposition 65 Warning
WARNING: Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, or other reproductive harm.
WARNING: Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer, birth defects, or other reproductive
harm. Wash hands after handling.
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Applicator Chassis
1 General ..................................................................1-1
1.1 Service manual ..................................................... 1-3
1.1.1 Units of measurement ............................................ 1-3
1.1.2 Replacement parts .............................................. 1-3
1.1.3 Identification plates .............................................. 1-3
1.1.4 Engine identification ............................................. 1-5
1.2 A word to the operator ..............................................1-6
1.2.1 Important safety information ....................................... 1-6
1.2.2 Safety symbol .................................................. 1-7
1.2.3 Safety messages ................................................ 1-8
1.2.4 Information messages ............................................ 1-8
1.2.5 General hazard information ........................................ 1-8
1.2.6 Protective equipment ............................................ 1-10
1.2.7 Prepare for emergencies ......................................... 1-10
1.3 Prepare for operation .............................................. 1-11
1.3.1 Mount and dismount the machine ...................................1-11
1.3.2 Before you start the engine ....................................... 1-11
1.3.3 Start the engine ................................................ 1-12
1.3.4 Before operating the machine ......................................1-12
1.3.5 Operate the machine ............................................ 1-12
1.3.6 Operator station ............................................... 1-13
1.3.7 Park the machine ............................................... 1-13
1.3.8 Safety lamps and marking devices use ............................... 1-14
1.3.9 Roading on public roads .......................................... 1-14
1.3.10 Operate on a slope ............................................. 1-14
1.3.11 Electrical storm injury prevention ................................... 1-14
1.4 Maintenance and service ........................................... 1-15
1.4.1 Practice correct maintenance ...................................... 1-15
1.4.2 Maintenance safety ............................................. 1-16
1.4.3 Wear protective clothing ......................................... 1-20
1.4.4 Fire prevention and first aid ....................................... 1-20
1.4.5 Proper disposal of waste ......................................... 1-21
1.4.6 Shield and guards .............................................. 1-21
1.4.7 Support the machine correctly ..................................... 1-22
1.4.8 Asbestos information ............................................ 1-22
1.4.9 Pressurized air ................................................. 1-22
1.4.10 Cut and crush prevention ......................................... 1-22
1.4.11 Boom safety .................................................. 1-23
1.4.12 Fuel safety ................................................... 1-23
1.4.13 Hydraulic safety ................................................ 1-23
1.4.14 High pressure leaks ............................................. 1-24
1.4.15 Chemical safety ................................................ 1-24
1.4.16 Engine safety ................................................. 1-27
1.4.17 Battery safety ................................................. 1-28
1.4.18 Tire safety .................................................... 1-29
1.4.19 Avoid eye contact with radar .......................................1-30
1.4.20 Exhaust fumes ................................................ 1-30
1.4.21 Electrical power lines overhead .....................................1-30
1.4.22 Towing ...................................................... 1-31
1.4.23 Modifications ................................................. 1-31
1.4.24 Mobile radio installation .......................................... 1-31
1.4.25 Safety signs .................................................. 1-31
Table of contents
Applicator Chassis
79037219C
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1.4.26 Safety and informational signs ..................................... 1-31
1.5 Tightening specifications ...........................................1-33
1.5.1 Constant torque hose clamp .......................................1-33
1.5.2 Fastener tightening specifications ...................................1-33
1.5.3 Metric fasteners ............................................... 1-35
1.5.4 Inch fasteners ................................................. 1-37
1.5.5 Conversion table ............................................... 1-41
2 Engine, fuel, and exhaust system ..........................................2-1
2.1 Introduction ........................................................2-9
2.1.1 Specifications and standards ....................................... 2-9
2.1.2 Fuel quality requirements ..........................................2-9
2.1.3 Coolant quality requirements ...................................... 2-10
2.1.4 Oil quality .................................................... 2-11
2.1.5 Engine oil type .................................................2-11
2.1.6 Engine specification .............................................2-12
2.1.7 Lifting and storage ..............................................2-13
2.2 Engine system .................................................... 2-14
2.2.1 Engine components .............................................2-14
2.2.2 Remove the cooling package ...................................... 2-18
2.2.3 Disassemble the cooling package ...................................2-24
2.2.4 Assemble the cooling package ..................................... 2-29
2.2.5 Install the cooling package ........................................ 2-34
2.2.6 Remove the main serpentine belt ................................... 2-39
2.2.7 Install the main serpentine belt .................................... 2-41
2.2.8 Remove an alternator ........................................... 2-42
2.2.9 Install an alternator ............................................. 2-44
2.2.10 Remove a starter ............................................... 2-44
2.2.11 Install a starter ................................................ 2-45
2.2.12 Remove the fan ................................................2-46
2.2.13 Install the fan ................................................. 2-47
2.2.14 Remove the air filter assembly ..................................... 2-48
2.2.15 Install the air filter assembly .......................................2-52
2.2.16 Remove the air filters ............................................2-56
2.2.17 Install the air filters ............................................. 2-57
2.2.18 Remov the diesel exhaust fluid .....................................2-58
2.2.19 Install the diesel exhaust fluid ..................................... 2-66
2.2.20 Remove the engine ............................................. 2-75
2.2.21 Install the engine ............................................... 2-86
2.2.22 Remove the engine mounts ....................................... 2-96
2.2.23 Install the engine mounts .........................................2-97
2.2.24 Change the engine oil and filter .................................... 2-98
2.3 Safety instructions ................................................2-100
2.4 To the user ....................................................... 2-102
2.4.1 Engine type designations ........................................ 2-102
2.4.2 Location of the engine serial number ............................... 2-103
2.4.3 Marking of the electronic control unit ............................... 2-104
2.4.4 Engine lifting ................................................. 2-104
2.5 Engine construction .............................................. 2-106
2.5.1 Technical data ................................................ 2-106
2.5.1.1 Principal dimensions and data ........................... 2-106
2.5.1.2 Fuel system ........................................ 2-106
2.5.1.3 Lubrication system ................................... 2-106
2.5.1.4 Cooling system ......................................2-107
2.5.1.5 SCR system technical data ............................. 2-107
2.5.2 Cylinder block ................................................ 2-107
2.5.3 Flywheel housing ..............................................2-108
Table of contents
Applicator Chassis
79037219C
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2.5.4 Valve mechanism ..............................................2-108
2.5.5 Cylinder head ................................................ 2-108
2.5.6 Crank mechanism ............................................. 2-108
2.5.7 Timing gears ................................................. 2-109
2.5.8 Lubrication system ............................................. 2-110
2.5.8.1 Oil pressure regulating valve ............................ 2-111
2.5.8.2 Oil filter and oil cooler ................................. 2-111
2.5.8.3 Oil filter and oil cooler ................................. 2-112
2.5.9 Cooling system ............................................... 2-112
2.5.9.1 Thermostat ......................................... 2-113
2.5.10 Air control system ............................................. 2-114
2.5.10.1 Turbocharging ....................................... 2-115
2.5.10.2 2 stage turbocharging ................................. 2-115
2.5.10.3 Cooling of inlet air .................................... 2-115
2.5.10.4 Interstage charge air cooling ............................ 2-115
2.5.10.5 Throttle valve ....................................... 2-115
2.5.11 Fuel system .................................................. 2-116
2.5.12 SCR system ..................................................2-117
2.5.12.1 SCR system overview ................................. 2-117
2.5.12.2 SCR system components and their functions ................ 2-118
2.5.12.3 Supply module connectors and filters ...................... 2-119
2.5.12.4 Dosing module connections .............................2-119
2.5.13 Engine control system .......................................... 2-120
2.6 Technical data .................................................... 2-121
2.6.1 Cylinder block ................................................ 2-121
2.6.2 Cylinder liners ................................................ 2-121
2.6.3 Cylinder head ................................................ 2-122
2.6.4 Valves and rockers ............................................. 2-123
2.6.5 Tappets and push rods .......................................... 2-124
2.6.6 Camshaft ................................................... 2-124
2.6.7 Crankshaft ...................................................2-125
2.6.8 Flywheel .................................................... 2-128
2.6.9 Timing gears ................................................. 2-128
2.6.10 Connecting rod ............................................... 2-129
2.6.11 Piston, rings and pin ........................................... 2-130
2.6.12 Lubrication system ............................................ 2-132
2.6.13 Oil pump .................................................... 2-132
2.6.14 Thermostat .................................................. 2-133
2.6.15 Turbocharger ................................................. 2-133
2.7 Tightening torques ............................................... 2-134
2.8 Special tools ..................................................... 2-136
2.8.1 Cylinder block tools ............................................ 2-136
2.8.2 Timing gear and flywheel housing tools ..............................2-139
2.8.3 Cylinder head and valve mechanism tools ............................ 2-141
2.8.4 Crank mechanism tools ......................................... 2-143
2.8.5 Coolant pump tools ............................................ 2-145
2.8.6 Fuel system tools ............................................. 2-146
2.8.7 SCR system tools ............................................. 2-151
2.8.8 Electronic diagnostic tool ........................................ 2-152
2.8.8.1 EDT diagnostic terminal ............................... 2-153
2.8.8.2 Diagnostic terminal components ......................... 2-153
2.9 Liquid quality requirements ....................................... 2-155
2.9.1 Lubricating oil quality requirements .................................2-155
2.9.2 Coolant quality requirements ..................................... 2-155
2.9.3 Fuel quality requirements ........................................ 2-156
2.9.3.1 Biodiesel blends ..................................... 2-157
2.9.3.2 Engine output depending on fuel quality ....................2-159
Table of contents
Applicator Chassis
79037219C
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2.10 Terminal diagram ................................................. 2-160
2.11 Cylinder block .................................................... 2-164
2.11.1 Measure the cylinder liner wear ................................... 2-164
2.11.2 Remove the cylinder liner ........................................ 2-164
2.11.3 Do a check for the cylinder block .................................. 2-164
2.11.4 Changing camshaft bushing ...................................... 2-165
2.11.5 Fitting plug at camshaft rear end .................................. 2-166
2.11.6 Oversize bushings for camshaft ................................... 2-166
2.11.7 Fitting plug at camshaft rear end (oversize bushings) .................... 2-166
2.11.8 Install the cylinder liner ......................................... 2-167
2.11.9 Remove the block heater ........................................ 2-169
2.11.10 Install the block heater .......................................... 2-169
2.12 Flywheel housing ................................................. 2-170
2.12.1 Remove the flywheel housing .................................... 2-170
2.12.2 Install the flywheel housing ...................................... 2-170
2.12.3 Changing crankshaft rear oil seal ...................................2-171
2.13 Cylinder head .................................................... 2-172
2.13.1 Removing cylinder head ......................................... 2-172
2.13.2 Removing valves .............................................. 2-172
2.13.3 Do a check for the cylinder head ................................... 2-172
2.13.4 Replace the valve guides ........................................ 2-174
2.13.5 Machine the valve seat ..........................................2-174
2.13.6 Replace the valve seat rings ...................................... 2-174
2.13.7 Grinding valves ............................................... 2-175
2.13.8 Fitting valves ................................................. 2-176
2.13.9 Install the cylinder head ......................................... 2-176
2.14 Valve mechanism with hydraulic lash adjustment ................... 2-178
2.14.1 How to recognize an engine with hydraulic lash adjusters .................2-178
2.14.2 Remove the valve cover ......................................... 2-179
2.14.3 Install the valve cover ........................................... 2-179
2.14.4 Pre-adjustment of the hydraulic lash adjusters ......................... 2-179
2.14.5 Reconditioning the valve mechanism ............................... 2-179
2.14.6 Compressing the oil out from the hydraulic lash adjusters ................ 2-180
2.14.7 Assembling the valve mechanism with the hydraulic lash adjusters ......... 2-181
2.14.8 Pre-adjusting the hydraulic lash adjusters ............................ 2-182
2.14.9 Changing camshaft or camshaft gear ............................... 2-184
2.15 Crankshaft ....................................................... 2-185
2.15.1 Removing the crankshaft ........................................ 2-185
2.15.2 Checking crankshaft ........................................... 2-185
2.15.3 Replace the crankshaft gears ..................................... 2-186
2.15.4 Installing the crankshaft ......................................... 2-186
2.15.5 Crankshaft hub piece ........................................... 2-187
2.15.6 Viscose type vibration damper .................................... 2-188
2.16 Connecting rods and pistons ...................................... 2-189
2.16.1 Removing pistons together with connecting rods ...................... 2-189
2.16.2 Changing connecting rod bearings ................................. 2-189
2.16.2.1 Piston pin bushing ................................... 2-189
2.16.2.2 Big-end bearing ..................................... 2-190
2.16.3 Checking connecting rod ........................................ 2-191
2.16.4 Replace the piston rings ......................................... 2-191
2.16.5 Checking pistons .............................................. 2-192
2.16.6 Install the piston pin ............................................2-193
2.16.7 Install the piston together with the connecting rod ..................... 2-193
2.17 Flywheel ......................................................... 2-195
2.17.1 Changing starter ring gear on flywheel .............................. 2-195
2.17.2 Remove the flywheel ........................................... 2-195
2.17.3 Fitting flywheel ............................................... 2-195
Table of contents
Applicator Chassis
79037219C
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2.18 Timing gear assembly .............................................2-196
2.18.1 Removing timing gear casing ..................................... 2-196
2.18.2 Install the timing gear housing .................................... 2-197
2.18.3 Remove the hub nut of the crankshaft and the crankshaft hub ............. 2-199
2.18.4 Install the crankshaft hub and the hub nut of the crankshaft ............... 2-200
2.18.5 Power take-o ................................................ 2-201
2.18.6 Fan drive device ...............................................2-201
2.19 Lubrication system ............................................... 2-202
2.19.1 Oil pressure regulating valve ..................................... 2-202
2.19.2 Remove the oil sump ........................................... 2-202
2.19.3 Remove the suction pipe of the oil pump ............................ 2-202
2.19.4 Install the suction pipe of the oil pump ..............................2-203
2.19.5 Removing and dismantling lubricating oil pump ........................ 2-204
2.19.6 Assembling and fitting lubricating oil pump ........................... 2-204
2.19.7 Install the oil sump gasket ....................................... 2-205
2.19.7.1 Install the oil sump gasket, metal gasket ................... 2-205
2.19.7.2 Install the oil sump gasket, paper gasket ................... 2-205
2.19.7.3 Install the oil sump gasket, cork gasket .................... 2-206
2.19.8 Install the oil sump, self-carrying oil sump and cast oil sump .............. 2-206
2.19.9 Install the oil sump, stamped steel oil sump .......................... 2-208
2.19.10 Piston cooling nozzles .......................................... 2-208
2.19.11 Lubricating oil cooler ........................................... 2-209
2.19.12 Removing the oil cooler ......................................... 2-210
2.19.13 Fitting the oil cooler ............................................ 2-210
2.19.14 Remove the oil filter adapter ...................................... 2-211
2.19.15 Install the oil filter adapter ....................................... 2-212
2.19.16 Oil sump capacity ............................................. 2-212
2.19.17 Closed crankcase ventilation ..................................... 2-212
2.19.17.1 Remove the closed crankcase ventilation system components ... 2-213
2.19.17.2 Installing the closed crankcase ventilation system components ... 2-213
2.19.17.3 Installing the closed crankcase ventilation system components ... 2-213
2.20 Cooling system ................................................... 2-215
2.20.1 Remove the distribution pipe of the coolant ...........................2-215
2.20.2 Install the distribution pipe of the coolant ............................ 2-215
2.20.3 Removing the thermostat ........................................2-216
2.20.4 Testing the thermostat .......................................... 2-216
2.20.5 Replace the thermostat ......................................... 2-216
2.20.6 Remove the coolant pump and the thermostat housing .................. 2-216
2.20.7 Install the coolant pump and the thermostat housing .................... 2-217
2.20.8 Reconditioning coolant pump ..................................... 2-217
2.20.8.1 Coolant pumps with standard bearings .....................2-217
2.20.8.2 Coolant pumps with heavy duty bearings ................... 2-220
2.20.9 Installing the cylinder head connection part ........................... 2-220
2.20.10 Remove the idler pulleys, the belt tightener and the belt pulley ............ 2-221
2.20.11 Install the idler pulleys, the belt tightener and the belt pulley .............. 2-222
2.21 Air control system maintenance ................................... 2-223
2.21.1 Checking the air cleaner .........................................2-223
2.21.2 Do a check for the inlet and exhaust pipes ........................... 2-223
2.21.3 Remove the actuator of the turbocharger ............................ 2-224
2.21.4 Install the actuator of the turbocharger .............................. 2-224
2.21.5 Remove the exhaust manifold and the turbochargers ....................2-225
2.21.6 Removing the turbocharger ...................................... 2-226
2.21.7 Checking the turbocharger ....................................... 2-226
2.21.8 Install the high-pressure turbocharger ............................... 2-227
2.21.9 Install the exhaust manifold and the turbochargers ..................... 2-227
2.21.10 Remove the ICAC ............................................. 2-229
2.21.11 Install the ICAC ............................................... 2-229
Table of contents
Applicator Chassis
79037219C
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2.21.12 Remove the intake manifold ...................................... 2-230
2.21.13 Install the intake manifold ....................................... 2-230
2.22 Fuel system ...................................................... 2-231
2.22.1 Bleed the fuel system .......................................... 2-231
2.22.2 Measuring fuel feed pressure ..................................... 2-231
2.22.3 Remove the fuel filters ..........................................2-232
2.22.4 Install the fuel filters ........................................... 2-232
2.22.5 Remove the injector overflow pipe ................................. 2-233
2.22.6 Install the injector overflow pipe ................................... 2-233
2.22.7 Inspecting injectors ............................................ 2-233
2.22.7.1 Remove the injectors (CRIN3) ........................... 2-234
2.22.7.2 Install the injectors (CRIN3) ............................. 2-235
2.22.8 High-pressure pump ........................................... 2-237
2.22.8.1 Remove the high-pressure pump ......................... 2-237
2.22.8.2 Install the high-pressure pump .......................... 2-237
2.22.9 Rail ........................................................ 2-238
2.22.9.1 Removing the rail .................................... 2-239
2.22.9.2 Install the rail ....................................... 2-240
2.22.9.3 Removing the pressure control valve ...................... 2-240
2.22.9.4 Fitting the pressure control valve ......................... 2-241
2.22.9.5 Removing the pressure sensor .......................... 2-241
2.22.9.6 Fitting the pressure sensor ............................. 2-241
2.22.10 Troubleshooting of the Common rail fuel system ....................... 2-241
2.22.10.1 Testing the suction pressure between the fuel tank and the fuel pre-
filter .............................................. 2-241
2.22.10.2 Testing the suction pressure between the fuel pre-filter and the feed
pump ............................................. 2-243
2.22.10.3 Testing the feed pressure between the feed pump and the fuel main
filter .............................................. 2-245
2.22.10.4 Testing the feed pressure between the main fuel filter and the high-
pressure pump ...................................... 2-246
2.22.10.5 Testing the total return quantity from the injectors ............ 2-247
2.22.10.6 Testing the return quantity from the injectors ................ 2-249
2.22.10.7 Testing the pressure control valve leakage .................. 2-254
2.22.10.8 Testing the pressure release valve leakage .................. 2-256
2.22.10.9 Testing the return line pressure .......................... 2-259
2.23 SCR system ...................................................... 2-260
2.23.1 SCR system maintenance ....................................... 2-260
2.23.2 Mounting of SCR system components .............................. 2-260
2.23.3 Removing the supply module ..................................... 2-261
2.23.4 Installing the supply module ...................................... 2-261
2.23.5 Removing the hydraulic connectors ................................ 2-262
2.23.6 Installing the hydraulic connectors ................................. 2-262
2.23.7 Replace the main filter and the inlet filter of the supply module ............ 2-262
2.23.8 SPN 521008 FMI 1 ............................................ 2-263
2.23.8.1 Solve the DEF pressure build-up failure .................... 2-264
2.23.8.2 Supply module lifting capacity test ........................2-266
2.23.8.3 Solve the failure when the SM lifting capacity test is not OK ..... 2-267
2.23.8.4 Solving the failure when the SM lifting capacity test is OK ...... 2-269
2.23.9 SPN 521025 FMI 31, SPN 521026 FMI 31 ............................ 2-270
2.23.9.1 Cleanup of the SCR catalyst ............................ 2-272
2.23.9.2 Make the dosing rate test .............................. 2-273
2.23.9.3 Checking the quality of DEF ............................ 2-277
2.24 Engine control system ............................................ 2-279
2.24.1 Remove the bracket of the electronic control unit ...................... 2-279
2.24.2 Install the bracket of the electronic control unit ........................ 2-279
2.24.3 Remove the electronic control unit ................................. 2-279
2.24.4 Install the electronic control unit ................................... 2-279
Table of contents
Applicator Chassis
79037219C
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2.24.5 Replace the electronic control unit ................................. 2-280
2.24.6 Replace an empty electronic control unit (ECU) ........................ 2-281
2.24.7 Wiring sets .................................................. 2-281
2.24.7.1 Injector wiring sets ................................... 2-282
2.24.7.2 Sensor and actuator wiring sets ..........................2-283
2.24.7.3 Wiring set for intake air heater ...........................2-283
2.24.7.4 Sensors of the engine control system ..................... 2-283
2.24.8 Remove the wiring harnesses .................................... 2-286
2.24.9 Install the wiring harnesses ...................................... 2-287
2.25 Prepare the long block replacement ................................ 2-289
2.26 Parts for the long block replacement ............................... 2-290
2.26.1 Delivery content of the long block engine ............................ 2-290
2.26.2 The parts that must be removed from the old engine ....................2-290
2.26.3 Other parts of the long block replacement ........................... 2-291
2.27 Remove the engine .............................................. 2-292
2.28 Engine lifting ..................................................... 2-293
2.28.1 Lift the engine ................................................ 2-293
2.29 Disassemble the engine ........................................... 2-295
2.29.1 Remove the wiring harnesses .................................... 2-295
2.29.2 Remove the electronic control unit ................................. 2-295
2.29.3 Remove the bracket of the electronic control unit ...................... 2-296
2.29.4 Remove the exhaust manifold and the turbochargers ....................2-296
2.29.5 Removing the EGR system ...................................... 2-297
2.29.6 Change oil filter ............................................... 2-297
2.29.7 Removing the oil cooler ......................................... 2-297
2.29.8 Remove the oil filter adapter ..................................... 2-298
2.29.9 Remove the ICAC ............................................. 2-298
2.29.10 Remove the distribution pipe of the coolant .......................... 2-299
2.29.11 Remove the fuel filters ..........................................2-300
2.29.12 Remove the closed crankcase ventilation system components .............2-300
2.29.13 Removing the rail ............................................. 2-300
2.29.14 Remove the high-pressure pump .................................. 2-301
2.29.15 Remove the block heater ........................................ 2-301
2.29.16 Remove the intake manifold ...................................... 2-301
2.29.17 Remove the coolant pump and the thermostat housing .................. 2-302
2.29.18 Remove the idler pulleys, the belt tightener and the belt pulley ............ 2-302
2.29.19 Remove the valve cover ......................................... 2-302
2.29.20 Remove the injectors (CRIN3) .................................... 2-303
2.29.20.1 Remove the injector overflow pipe ........................2-304
2.29.21 Remove the flywheel ........................................... 2-305
2.29.22 Remove the oil sump ........................................... 2-305
2.29.23 Remove the suction pipe of the oil pump ............................ 2-305
2.29.24 Remove the flywheel housing .................................... 2-305
2.30 Assemble the engine ............................................. 2-306
2.30.1 Prepare the new long block ...................................... 2-306
2.30.2 Install the flywheel housing ...................................... 2-306
2.30.3 Changing crankshaft rear oil seal .................................. 2-307
2.30.4 Install the suction pipe of the oil pump ..............................2-308
2.30.5 Install the oil sump gasket ....................................... 2-309
2.30.5.1 Install the oil sump gasket, metal gasket ................... 2-309
2.30.5.2 Install the oil sump gasket, paper gasket ................... 2-309
2.30.5.3 Install the oil sump gasket, cork gasket .................... 2-309
2.30.6 Install the oil sump, self-carrying oil sump and cast oil sump .............. 2-310
2.30.7 Install the oil sump, stamped steel oil sump .......................... 2-311
2.30.8 Fitting flywheel ............................................... 2-312
2.30.9 Install the high-pressure pump .................................... 2-312
2.30.10 Install the rail ................................................. 2-313
Table of contents
Applicator Chassis
79037219C
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2.30.11 Installing the closed crankcase ventilation system components ............ 2-313
2.30.12 Install the fuel filters ........................................... 2-314
2.30.12.1 Install the injector overflow pipe ......................... 2-314
2.30.13 Install the injectors (CRIN3) ...................................... 2-315
2.30.14 Install the valve cover ........................................... 2-316
2.30.15 Install the idler pulleys, the belt tightener and the belt pulley .............. 2-316
2.30.16 Install the intake manifold ........................................2-316
2.30.17 Install the coolant pump and the thermostat housing .................... 2-317
2.30.18 Install the block heater .......................................... 2-317
2.30.19 Install the distribution pipe of the coolant ............................ 2-318
2.30.20 Install the ICAC ............................................... 2-318
2.30.21 Install the oil filter adapter ....................................... 2-319
2.30.22 Fitting the oil cooler ............................................ 2-319
2.30.23 Change oil filter ............................................... 2-319
2.30.24 Fitting the EGR system ......................................... 2-320
2.30.25 Install the exhaust manifold and the turbochargers ..................... 2-320
2.30.26 Install the electronic control unit ................................... 2-322
2.30.27 Install the bracket of the electronic control unit ........................ 2-322
2.30.28 Install the wiring harnesses ...................................... 2-322
2.31 Engine lifting ..................................................... 2-324
2.31.1 Lift the engine ................................................ 2-324
2.32 Install the engine ................................................ 2-326
2.33 After the long block change ....................................... 2-327
2.33.1 Starting the engine after major maintenance .......................... 2-327
2.33.2 Update the engine software ...................................... 2-327
2.33.3 Break in the engine ............................................ 2-327
2.34 Fuel system ...................................................... 2-329
2.34.1 Backflush fuel filter water separator ................................ 2-329
2.34.2 Operate the fuel priming pump ....................................2-331
2.34.3 Remove the right fuel tank ....................................... 2-333
2.34.4 Remove the left fuel tank ........................................ 2-336
2.34.5 Disassemble the fuel tanks ...................................... 2-340
2.34.6 Assemble the fuel tanks ........................................ 2-341
2.34.7 Install the right fuel tank .........................................2-342
2.34.8 Install the left fuel tank ......................................... 2-345
2.34.9 Remove the tank for the diesel exhaust fluid .......................... 2-349
2.34.10 Disassemble the diesel exhaust fluid tank ............................ 2-351
2.34.11 Assemble the diesel exhaust fluid tank .............................. 2-352
2.34.12 Install the tank for the diesel exhaust fluid ............................2-353
2.34.13 Replace the sensor for the fuel tank ................................ 2-355
2.34.14 Remove the primary fuel filter .................................... 2-365
2.34.15 Install the primary fuel filter ...................................... 2-366
2.34.16 Remove the secondary fuel filter .................................. 2-367
2.34.17 Install the secondary fuel filter .................................... 2-368
2.34.18 Remove the fuel filter water separator .............................. 2-369
2.34.19 Install the fuel filter water separator ................................ 2-371
2.34.20 Check and tighten the fuel tank bolts ............................... 2-372
2.35 Exhaust system .................................................. 2-373
2.35.1 Removing the exhaust system without diesel exhaust fluid ............... 2-373
2.35.2 Install the exhaust system without diesel exhaust fluid .................. 2-375
2.35.3 Remove the exhaust system with diesel exhaust fluid ................... 2-378
2.35.4 Install the exhaust system with diesel exhaust fluid .....................2-383
2.35.5 Remove the supply module ...................................... 2-388
2.35.6 Install the supply module ........................................ 2-389
2.35.7 Remove the DEF filter .......................................... 2-390
2.35.8 Install the DEF filter ............................................ 2-391
2.35.9 Remove the dosing module ...................................... 2-392
Table of contents
Applicator Chassis
79037219C
Find manuals at https://best-manuals.com

2.35.10 Install the dosing module ........................................ 2-393
2.35.11 Remove an exhaust gas temperature sensor .......................... 2-393
2.35.12 Install an exhaust gas temperature sensor ........................... 2-394
2.35.13 Remove a NOx sensor ......................................... 2-394
2.35.14 Install a NOx sensor ........................................... 2-395
2.35.15 Remove the DEF sensor ........................................ 2-396
2.35.16 Install the DEF sensor .......................................... 2-398
2.35.17 SCR system ................................................. 2-399
2.35.18 SCR components ..............................................2-401
3 Axles .................................................................... 3-1
3.1 Axle component introduction ....................................... 3-3
3.2 Front axle introduction ............................................. 3-6
3.2.1 Remove the front wheel leg ........................................3-6
3.2.2 Remove the steerable axle weldment ................................ 3-11
3.2.3 Remove the front axle weldment ................................... 3-15
3.2.4 Install the front axle weldment ..................................... 3-21
3.2.5 Install the steerable axle weldment ................................. 3-28
3.2.6 Install the front wheel leg ........................................ 3-33
3.3 Rear axle introduction ............................................. 3-39
3.3.1 Remove the rear wheel leg ....................................... 3-39
3.3.2 Remove the rear 4 wheel steer wheel leg ............................. 3-45
3.3.3 Remove the rear steerable axle weldment ............................ 3-50
3.3.4 Remove the rear axle weldment .................................... 3-54
3.3.5 Install the rear axle weldment ..................................... 3-63
3.3.6 Install the rear steerable axle weldment .............................. 3-72
3.3.7 Install the rear 4 wheel steer wheel leg .............................. 3-77
3.3.8 Install the rear wheel leg ......................................... 3-82
3.4 Maintenance and service ........................................... 3-88
3.4.1 Adjust an axle wear pad .......................................... 3-88
3.4.2 Apply grease to the axle lubrication fittings ............................ 3-88
3.4.3 Adjust the manual track width ..................................... 3-89
3.4.4 Calibrate the AutoTrack .......................................... 3-90
4 Frame and suspension ....................................................4-1
4.1 Frame and suspension introduction ..................................4-3
4.2 Air spring removal .................................................. 4-4
4.2.1 Remove the front axle air spring ..................................... 4-4
4.2.2 Remove the rear axle air spring ..................................... 4-5
4.3 Air spring installation ............................................... 4-8
4.3.1 Install the front axle air spring ...................................... 4-8
4.3.2 Install the rear axle air spring ....................................... 4-9
4.4 Adjust the ride height .............................................. 4-1
1
5 Steering system ..........................................................5-1
5.1 Steering system introduction ........................................5-3
5.2 Steering system components ....................................... 5-4
5.2.1 Remove the steering pump ........................................ 5-4
5.2.2 Disassemble the steering pump ..................................... 5-5
5.2.3 Assemble the steering pump ....................................... 5-6
5.2.4 Install the steering pump .......................................... 5-7
5.2.5 Remove the steering unit ..........................................5-9
5.2.6 Remove the steering angle sensor .................................. 5-10
5.2.7 Install the steering angle sensor .................................... 5-10
5.2.8 Install the steering unit ...........................................5-11
5.2.9 Removing the front steering cylinder ................................ 5-12
Table of contents
Applicator Chassis
79037219C

5.2.10 Disassemble a cylinder .......................................... 5-14
5.2.11 Assemble a cylinder .............................................5-17
5.2.12 Install the front steering cylinder ................................... 5-21
5.2.13 Remove the rear steering cylinder .................................. 5-24
5.2.14 Install the rear steering cylinder .................................... 5-25
5.3 Steering system adjustments ...................................... 5-28
5.3.1 Bleed air from the steering cylinder ................................. 5-28
5.3.2 Adjust the toe-in ............................................... 5-28
5.3.3 Adjust the four wheel steer toe-in .................................. 5-29
5.3.4 Calibrate the steering angle sensor ..................................5-34
5.3.5 Calibrate the steering valve ....................................... 5-35
5.3.6 Adjust the steering pump pressure ..................................5-36
6 Drive train system ........................................................ 6-1
6.1 Drive train system introduction ...................................... 6-3
6.2 Drive train system components ......................................6-4
6.2.1 Remove the pump drive components ................................. 6-4
6.2.2 Install the pump drive components ...................................6-5
6.2.3 Remove the wheel drive gearbox .................................... 6-7
6.2.4 Install the wheel drive gearbox ...................................... 6-9
6.3 Wheel drive gearbox service information ............................ 6-12
6.3.1 Wheel drive gearbox lubrication .................................... 6-12
6.3.2 Fill the wheel drive gearbox ....................................... 6-12
6.3.3 Initial start-up and operation of wheel drive gearbox ..................... 6-13
6.3.4 Wheel motor gearbox maintenance information ........................ 6-13
6.3.5 Wheel drive gearbox maintenance schedule ........................... 6-13
6.3.6 Drain and replace the oil ..........................................6-14
6.3.7 Wheel drive gearbox troubleshooting ................................ 6-14
7 Brake system ............................................................ 7-1
7.1 Brake system introduction .......................................... 7-3
7.2 Brake system components .......................................... 7-4
7.2.1 Remove the park brake-ladder valve .................................. 7-4
7.2.2 Install the park brake-ladder valve .................................... 7-6
7.2.3 Brake release if equipped ..........................................7-8
7.2.4 Remove the service brake valve ..................................... 7-8
7.2.5 Install the service brake valve ...................................... 7-10
7.2.6 Remove the brake caliper ......................................... 7-12
7.2.7 Install the brake caliper .......................................... 7-13
7.2.8 Remove the brake accumulator .................................... 7-14
7.2.9 Install the brake accumulator ...................................... 7-15
7.2.10 Remove the brake rotor .......................................... 7-17
7.2.11 Install the brake rotor ............................................ 7-17
7.3 Brake system test and adjust ....................................... 7-19
7.3.1 Check the service brake pressure ................................... 7-19
7.3.2 Check the park brake pressure ..................................... 7-19
7.3.3 Calibrate the brake pedal ......................................... 7-20
8 Air system ............................................................... 8-1
8.1 Air system options ................................................. 8-3
8.1.1 Standard air system component layout ................................ 8-3
8.1.2 High volume air system component layout ............................. 8-4
8.2 Air system components .............................................8-5
8.2.1 Remove the air compressor ........................................ 8-5
8.2.2 Install the air compressor ..........................................8-8
8.2.3 Remove the air dryer ............................................ 8-10
Table of contents
Applicator Chassis
79037219C

8.2.4 Install the air dryer .............................................. 8-12
8.2.5 Remove the air reservoir ......................................... 8-14
8.2.6 Install the air reservoir ........................................... 8-16
8.2.7 Remove the rear ride height control valve ............................. 8-18
8.2.8 Install the rear ride height control valve ............................... 8-20
8.2.9 Remove the front ride height control valve ............................ 8-22
8.2.10 Install the front ride height control valve .............................. 8-24
8.2.11 Adjust the ride height ........................................... 8-26
8.2.12 Remove the air governor ......................................... 8-27
8.2.13 Install the air governor ........................................... 8-28
8.2.14 Remove the air pressure regulator .................................. 8-29
8.2.15 Install the air pressure regulator .................................... 8-31
8.2.16 Remove the cab air ride suspension ................................. 8-33
8.2.17 Install the cab air ride suspension ................................... 8-35
8.2.18 Removie the air dump valve ....................................... 8-37
8.2.19 Install the air dump valve ......................................... 8-39
8.2.20 Remove the air pressure transducer ................................. 8-40
8.2.21 Install the air pressure transducer ...................................8-42
9 Hydraulic system .........................................................9-1
9.1 Hydraulic system introduction ....................................... 9-3
9.2 Hydraulic system components ...................................... 9-6
9.2.1 Hydrostatic drive pump ........................................... 9-6
9.2.2 Charge pump .................................................. 9-8
9.2.3 Hydraulic reservoir ...............................................9-9
9.2.4 Ladder cylinder ................................................ 9-10
9.2.5 Service brake valve ............................................. 9-10
9.2.6 Standard steering pump .......................................... 9-11
9.2.7 Cold start steering pump ......................................... 9-13
9.2.8 Pressure washer control valve, if equipped ............................ 9-14
9.2.9 Pressure washer pump/motor, if equipped ............................ 9-15
9.2.10 Priority valve .................................................. 9-16
9.2.11 Return filter manifold ............................................ 9-17
9.2.12 Park brake - ladder valve ..........................................9-17
9.2.13 Drive manifold ................................................. 9-18
9.2.14 Front steering cylinders .......................................... 9-18
9.2.15 Rear steering cylinders, if equipped ................................. 9-19
9.2.16 Steering unit .................................................. 9-19
9.2.17 Four-wheel steer control valve ..................................... 9-20
9.2.18 Steering angle sensor if equipped ...................................9-20
9.2.19 Track adjust cylinders, if equipped .................................. 9-20
9.2.20 Wheel motor .................................................. 9-22
9.2.21 Wheel drive gearbox ............................................ 9-22
9.2.22 Brake caliper .................................................. 9-23
9.2.23 Hydraulic oil cooler ............................................. 9-23
9.3 Hydraulic system disassembly and assembly ........................ 9-24
9.3.1 Remove the hydraulic tank ........................................ 9-24
9.3.2 Fill the wheel drive gearbox ....................................... 9-27
9.3.3 Disassemble the hydraulic tank .................................... 9-27
9.3.4 Assemble the hydraulic tank ...................................... 9-29
9.3.5 Replace the oil level sensor for the hydraulic tank ....................... 9-30
9.3.6 Install the hydraulic tank ..........................................9-31
9.3.7 Remove the system hydraulic pump ................................. 9-34
9.3.8 Install the system hydraulic pump ...................................9-36
9.3.9 Remove the steering pump ....................................... 9-37
9.3.10 Disassemble the steering pump .................................... 9-38
9.3.11 Assemble the steering pump ...................................... 9-39
9.3.12 Install the steering pump ......................................... 9-41
Table of contents
Applicator Chassis
79037219C

9.3.13 Remove the hydrostatic drive pump ................................. 9-42
9.3.14 Replace the bearing and shaft ..................................... 9-45
9.3.15 Replace the external filter ........................................ 9-46
9.3.16 Service the filter by-pass valve ..................................... 9-46
9.3.17 Service the high pressure relief valve ................................ 9-47
9.3.18 Service the charge pressure relief valve .............................. 9-47
9.3.19 Replace the pressure limiter valve .................................. 9-47
9.3.20 Replace the charge pump ........................................ 9-48
9.3.21 Install the hydrostatic drive pump ................................... 9-50
9.3.22 Hydrostatic drive pump start-up procedure ............................ 9-53
9.3.23 Remove the ladder cylinder ....................................... 9-55
9.3.24 Remove the priority valve .........................................9-59
9.3.25 Install the priority valve .......................................... 9-60
9.3.26 Remove the filter manifold ........................................ 9-61
9.3.27 Install the filter manifold ......................................... 9-63
9.3.28 Remove the park brake-ladder valve ................................. 9-65
9.3.29 Install the park brake-ladder valve ................................... 9-67
9.3.30 Remove the track adjust cylinder ................................... 9-69
9.3.31 Disassemble a cylinder .......................................... 9-70
9.3.32 Assemble a cylinder .............................................9-74
9.3.33 Install the track adjust cylinder ..................................... 9-77
9.3.34 Remove the rear track adjust cylinder ................................ 9-80
9.3.35 Install the rear track adjust cylinder ..................................9-81
9.3.36 Remove the front track adjust valve ................................. 9-84
9.3.37 Install the front track adjust valve ................................... 9-86
9.3.38 Remove the rear track adjust valve .................................. 9-89
9.3.39 Install the rear track adjust valve ....................................9-91
9.3.40 Remove the wheel motor ........................................ 9-95
9.3.41 Install the wheel motor .......................................... 9-97
9.3.42 Remove the hydraulic oil cooler ................................... 9-100
9.3.43 Install the hydraulic oil cooler ..................................... 9-103
9.4 Hydraulic system maintenance .................................... 9-106
9.4.1 Hydrostatic system general test and adjust information .................. 9-106
9.4.2 Hydraulic system test ports ...................................... 9-106
9.4.3 Return filter manifold check valves ................................. 9-108
9.4.4 Replace the pressure switch in the return filter manifold ................. 9-108
9.4.5 Replace the temperature switch in the return filter manifold ...............9-109
9.4.6 Bleed air from the steering cylinder ................................ 9-109
9.4.7 Adjust the toe-in ...............................................9-110
9.4.8 Adjust the four wheel steer toe-in .................................. 9-111
9.4.9 Replace a track valve solenoid .....................................9-115
9.4.10 Replace the check valve ......................................... 9-117
9.4.11 Replace cartridge valve .......................................... 9-118
9.4.12 Track adjust solenoid chart ....................................... 9-120
9.4.13 Adjust the charge pressure relief valve .............................. 9-121
9.4.14 Replace the cylinder position sensor ................................ 9-121
9.4.15 Change the hydraulic oil and filters ................................. 9-123
10 Electrical system troubleshooting ........................................ 10-1
10.1 General information ............................................... 10-11
10.1.1 Introduction to the electrical system ................................ 10-11
10.1.2 Basic electrical troubleshooting procedures ........................... 10-11
10.1.3 Electrical service tools .......................................... 10-11
10.1.4 Test a fuse ...................................................10-12
10.1.5 Test a diode .................................................. 10-12
10.1.6 Test a relay .................................................. 10-12
10.1.7 CAN data network diagram ....................................... 10-13
10.2 Fault codes ....................................................... 10-14
Table of contents
Applicator Chassis
79037219C

10.2.1 Code 1.1.00 .................................................. 10-14
10.2.2 Code 1.1.01 .................................................. 10-14
10.2.3 Code 2.1.00 .................................................. 10-14
10.2.4 Code 2.1.01 .................................................. 10-14
10.2.5 Code 2.1.02 .................................................. 10-14
10.2.6 Code 2.1.03 .................................................. 10-14
10.2.7 Code 2.1.04 .................................................. 10-14
10.2.8 Code 2.1.0D ..................................................10-14
10.2.9 Code 2.1.0F .................................................. 10-14
10.2.10 Code 2.1.11 .................................................. 10-14
10.2.11 Code 2.1.14 .................................................. 10-14
10.2.12 Code 2.1.18 .................................................. 10-14
10.2.13 Code 2.1.19 .................................................. 10-14
10.2.14 Code 2.1.1A .................................................. 10-14
10.2.15 Code 2.1.1B .................................................. 10-15
10.2.16 Code 2.1.1E .................................................. 10-15
10.2.17 Code 2.1.1F .................................................. 10-15
10.2.18 Code 2.1.20 .................................................. 10-15
10.2.19 Code 2.1.33 .................................................. 10-15
10.2.20 Code 2.1.37 .................................................. 10-15
10.2.21 Code 2.1.41 .................................................. 10-15
10.2.22 Code 2.1.44 .................................................. 10-16
10.2.23 Code 2.1.46 .................................................. 10-16
10.2.24 Code 2.1.80 .................................................. 10-16
10.2.25 Code 2.1.81 .................................................. 10-16
10.2.26 Code 2.1.82 .................................................. 10-16
10.2.27 Code 2.1.83 .................................................. 10-16
10.2.28 Code 2.1.90 .................................................. 10-16
10.2.29 Code 2.1.91 .................................................. 10-16
10.2.30 Code 2.1.92 .................................................. 10-16
10.2.31 Code 2.1.98 .................................................. 10-16
10.2.32 Code 2.2.42 .................................................. 10-16
10.2.33 Code 2.2.43 .................................................. 10-17
10.2.34 Code 2.3.40 .................................................. 10-17
10.2.35 Code 2.3.45 .................................................. 10-17
10.2.36 Code 2.3.47 .................................................. 10-17
10.2.37 Code 3.1.00 .................................................. 10-18
10.2.38 Code 3.1.01 .................................................. 10-18
10.2.39 Code 3.1.02 .................................................. 10-18
10.2.40 Code 3.1.03 .................................................. 10-18
10.2.41 Code 3.1.07 .................................................. 10-18
10.2.42 Code 3.1.08 .................................................. 10-18
10.2.43 Code 3.1.09 .................................................. 10-18
10.2.44 Code 3.1.20 .................................................. 10-18
10.2.45 Code 3.1.30 .................................................. 10-18
10.2.46 Code 3.1.40 .................................................. 10-18
10.2.47 Code 3.1.7F .................................................. 10-18
10.2.48 Code 4.1.01 .................................................. 10-18
10.2.49 Code 4.1.02 .................................................. 10-18
10.2.50 Code 4.1.03 .................................................. 10-19
10.2.51 Code 4.1.04 .................................................. 10-19
10.2.52 Code 4.1.05 .................................................. 10-19
10.2.53 Code 4.1.06 .................................................. 10-19
10.2.54 Code 4.1.07 .................................................. 10-19
10.2.55 Code 4.1.08 .................................................. 10-19
10.2.56 Code 4.1.09 .................................................. 10-19
10.2.57 Code 4.1.0A .................................................. 10-19
10.2.58 Code 4.1.0B .................................................. 10-19
Table of contents
Applicator Chassis
79037219C

10.2.59 Code 4.1.0C .................................................. 10-19
10.2.60 Code 4.1.0D ................................................. 10-20
10.2.61 Code 4.1.0E .................................................. 10-20
10.2.62 Code 4.1.0F .................................................. 10-20
10.2.63 Code 4.1.10 .................................................. 10-20
10.2.64 Code 4.1.11 .................................................. 10-20
10.2.65 Code 4.1.12 .................................................. 10-20
10.2.66 Code 4.1.13 .................................................. 10-20
10.2.67 Code 4.1.14 .................................................. 10-20
10.2.68 Code 4.1.15 .................................................. 10-20
10.2.69 Code 4.1.16 .................................................. 10-21
10.2.70 Code 4.1.17 .................................................. 10-21
10.2.71 Code 4.1.18 .................................................. 10-21
10.2.72 Code 4.1.19 .................................................. 10-21
10.2.73 Code 4.1.1A ..................................................10-21
10.2.74 Code 4.1.1B ..................................................10-21
10.2.75 Code 4.1.1C ..................................................10-21
10.2.76 Code 4.1.1D ................................................. 10-21
10.2.77 Code 4.1.1E .................................................. 10-21
10.2.78 Code 4.1.1F .................................................. 10-22
10.2.79 Code 4.1.20 .................................................. 10-22
10.2.80 Code 4.1.21 .................................................. 10-22
10.2.81 Code 4.1.22 .................................................. 10-22
10.2.82 Code 4.1.23 .................................................. 10-22
10.2.83 Code 4.1.24 .................................................. 10-22
10.2.84 Code 04.1.25 ................................................. 10-22
10.2.85 Code 04.1.26 ................................................. 10-22
10.2.86 Code 4.1.27 .................................................. 10-22
10.2.87 Code 4.1.28 .................................................. 10-23
10.2.88 Code 4.1.29 .................................................. 10-23
10.2.89 Code 4.1.2A ..................................................10-23
10.2.90 Code 4.1.2B ..................................................10-23
10.2.91 Code 4.0.2C ................................................. 10-23
10.2.92 Code 4.0.2D ................................................. 10-23
10.2.93 Code 4.0.2E ................................................. 10-23
10.2.94 Code 4.1.2F .................................................. 10-23
10.2.95 Code 4.1.30 .................................................. 10-23
10.2.96 Code 4.1.31 .................................................. 10-24
10.2.97 Code 4.1.32 .................................................. 10-24
10.2.98 Code 4.1.33 .................................................. 10-24
10.2.99 Code 4.1.34 .................................................. 10-24
10.2.100 Code 4.1.35 .................................................. 10-24
10.2.101 Code 4.1.36 .................................................. 10-24
10.2.102 Code 4.1.37 .................................................. 10-24
10.2.103 Code 4.1.38 .................................................. 10-24
10.2.104 Code 4.1.39 .................................................. 10-24
10.2.105 Code 4.1.3A ..................................................10-24
10.2.106 Code 4.1.3B ..................................................10-25
10.2.107 Code 4.1.3C ..................................................10-25
10.2.108 Code 4.1.3D ................................................. 10-25
10.2.109 Code 4.1.3E .................................................. 10-25
10.2.110 Code 4.1.3F .................................................. 10-25
10.2.111 Code 4.1.40 .................................................. 10-25
10.2.112 Code 4.1.41 .................................................. 10-25
10.2.113 Code 4.1.42 .................................................. 10-25
10.2.114 Code 4.1.43 .................................................. 10-25
10.2.115 Code 4.1.44 .................................................. 10-25
10.2.116 Code 4.1.45 .................................................. 10-25
Table of contents
Applicator Chassis
79037219C

10.2.117 Code 4.1.46 .................................................. 10-26
10.2.118 Code 4.1.47 .................................................. 10-26
10.2.119 Code 4.1.48 .................................................. 10-26
10.2.120 Code 4.1.49 .................................................. 10-26
10.2.121 Code 4.1.4A ..................................................10-26
10.2.122 Code 4.1.4B ..................................................10-26
10.2.123 Code 4.1.4C ..................................................10-26
10.2.124 Code 4.1.4D ................................................. 10-26
10.2.125 Code 4.1.4E .................................................. 10-26
10.2.126 Code 4.1.4F .................................................. 10-27
10.2.127 Code 4.1.50 .................................................. 10-27
10.2.128 Code 4.1.51 .................................................. 10-27
10.2.129 Code 4.1.52 .................................................. 10-27
10.2.130 Code 4.1.53 .................................................. 10-28
10.2.131 Code 4.1.54 .................................................. 10-28
10.2.132 Code 4.1.55 .................................................. 10-28
10.2.133 Code 4.1.56 .................................................. 10-28
10.2.134 Code 0D.1.00 .................................................10-28
10.2.135 Code 0D.1.01 ................................................. 10-28
10.2.136 Code 0D.1.02 ................................................. 10-28
10.2.137 Code 0D.1.05 ................................................. 10-28
10.2.138 Code 0D.1.06 ................................................. 10-28
10.2.139 Code 0D.1.07 ................................................. 10-28
10.2.140 Code 0D.1.08 ................................................. 10-28
10.2.141 Code 0D.1.09 ................................................. 10-28
10.2.142 Code 0D.1.0A ................................................ 10-28
10.2.143 Code 0D.1.0B ................................................ 10-28
10.2.144 Code 0D.1.0C ................................................ 10-29
10.2.145 Code 0D.1.0D ................................................ 10-29
10.2.146 Code 0F.1.00 ................................................. 10-29
10.2.147 Code 0F.1.01 ................................................. 10-29
10.2.148 Code 0F.1.02 ................................................. 10-29
10.2.149 Code 0F.1.05 ................................................. 10-29
10.2.150 Code 0F.1.06 ................................................. 10-29
10.2.151 Code 0F.1.07 ................................................. 10-29
10.2.152 Code 0F.1.08 ................................................. 10-29
10.2.153 Code 0F.1.09 ................................................. 10-29
10.2.154 Code 0F.1.0A ................................................. 10-29
10.2.155 Code 0F.1.0B ................................................. 10-29
10.2.156 Code 0F.1.0C ................................................. 10-29
10.2.157 Code 0F.1.10 ................................................. 10-29
10.2.158 Code 0F.1.17 ................................................. 10-30
10.2.159 Code 0F.1.18 ................................................. 10-30
10.2.160 Code 0F.1.1D ................................................. 10-30
10.2.161 Code 0F.1.2B ................................................. 10-30
10.2.162 Code 11.1.00 ................................................. 10-30
10.2.163 Code 11.1.10 ................................................. 10-30
10.2.164 Code 11.1.1C ................................................. 10-30
10.2.165 Code 11.1.B0 ................................................. 10-30
10.2.166 Code 11.1.F0 ................................................. 10-30
10.2.167 Code 11.1.F1 ................................................. 10-30
10.2.168 Code 11.1.FE ................................................. 10-30
10.2.169 Code 14.1.00 ................................................. 10-30
10.2.170 Code 14.1.01 ................................................. 10-30
10.2.171 Code 18.1.01 ................................................. 10-31
10.2.172 Code 18.1.02 ................................................. 10-31
10.2.173 Code 18.1.04 ................................................. 10-31
10.2.174 Code 18.1.08 ................................................. 10-31
Table of contents
Applicator Chassis
79037219C

10.2.175 Code 18.1.10 ................................................. 10-31
10.2.176 Code 18.1.11 ................................................. 10-31
10.2.177 Code 18.1.12 ................................................. 10-31
10.2.178 Code 18.1.1C ................................................. 10-31
10.2.179 Code 18.1.2A ................................................. 10-31
10.2.180 Code 18.1.2C ................................................. 10-31
10.2.181 Code 18.1.30 ................................................. 10-31
10.2.182 Code 18.1.32 ................................................. 10-31
10.2.183 Code 18.1.33 ................................................. 10-32
10.2.184 Code 18.1.34 ................................................. 10-32
10.2.185 Code 18.1.36 ................................................. 10-32
10.2.186 Code 18.1.37 ................................................. 10-32
10.2.187 Code 18.1.3A ................................................. 10-32
10.2.188 Code 18.1.3B ................................................. 10-32
10.2.189 Code 18.1.3C ................................................. 10-32
10.2.190 Code 18.1.40 ................................................. 10-32
10.2.191 Code 18.1.4A ................................................. 10-33
10.2.192 Code 18.1.4B ................................................. 10-33
10.2.193 Code 18.1.5C ................................................. 10-33
10.2.194 Code 18.1.5D ................................................. 10-33
10.2.195 Code 18.1.66 ................................................. 10-33
10.2.196 Code 18.1.69 ................................................. 10-33
10.2.197 Code 18.1.6A ................................................. 10-33
10.2.198 Code 18.1.6B ................................................. 10-33
10.2.199 Code 18.1.6C ................................................. 10-33
10.2.200 Code 18.1.6D ................................................. 10-33
10.2.201 Code 18.1.70 ................................................. 10-34
10.2.202 Code 18.1.7F ................................................. 10-34
10.2.203 Code 18.1.80 ................................................. 10-34
10.2.204 Code 18.1.81 ................................................ 10-34
10.2.205 Code 18.1.82 ................................................. 10-34
10.2.206 Code 18.1.83 ................................................. 10-34
10.2.207 Code 18.3.00 ................................................. 10-34
10.2.208 Code 18.3.41 ................................................. 10-34
10.2.209 Code 18.3.71 ................................................. 10-34
10.2.210 Code 18.3.72 ................................................. 10-35
10.2.211 Code 19.1.00 ................................................. 10-35
10.2.212 Code 19.1.10 ................................................. 10-35
10.2.213 Code 19.1.11 ................................................. 10-35
10.2.214 Code 19.1.12 ................................................. 10-35
10.2.215 Code 19.1.13 ................................................. 10-35
10.2.216 Code 19.1.14 ................................................. 10-35
10.2.217 Code 19.1.4F ................................................. 10-35
10.2.218 Code 19.1.15 ................................................. 10-35
10.2.219 Code 19.1.16 ................................................. 10-35
10.2.220 Code 19.1.17 ................................................. 10-35
10.2.221 Code 19.1.18 ................................................. 10-35
10.2.222 Code 19.1.19 ................................................. 10-35
10.2.223 Code 19.1.1A ................................................. 10-35
10.2.224 Code 19.1.1B ................................................. 10-36
10.2.225 Code 19.1.1C ................................................. 10-36
10.2.226 Code 19.1.1D ................................................. 10-36
10.2.227 Code 19.1.1E ................................................. 10-36
10.2.228 Code 19.1.1F ................................................. 10-36
10.2.229 Code 19.1.20 ................................................. 10-36
10.2.230 Code 19.1.21 ................................................. 10-36
10.2.231 Code 19.1.22 ................................................. 10-36
10.2.232 Code 19.1.23 ................................................. 10-36
Table of contents
Applicator Chassis
79037219C

10.2.233 Code 19.1.24 ................................................. 10-36
10.2.234 Code 19.1.25 ................................................. 10-36
10.2.235 Code 19.1.26 ................................................. 10-36
10.2.236 Code 19.1.27 ................................................. 10-36
10.2.237 Code 19.1.28 ................................................. 10-36
10.2.238 Code 19.1.29 ................................................. 10-37
10.2.239 Code 19.1.2A ................................................. 10-37
10.2.240 Code 19.1.2B ................................................. 10-37
10.2.241 Code 19.1.2C ................................................. 10-37
10.2.242 Code 19.1.2D ................................................. 10-37
10.2.243 Code 19.1.2E ................................................. 10-37
10.2.244 Code 19.1.2F ................................................. 10-37
10.2.245 Code 19.1.30 ................................................. 10-37
10.2.246 Code 19.1.31 ................................................. 10-37
10.2.247 Code 19.1.32 ................................................. 10-37
10.2.248 Code 19.1.33 ................................................. 10-37
10.2.249 Code 19.1.34 ................................................. 10-37
10.2.250 Code 19.1.35 ................................................. 10-38
10.2.251 Code 19.1.36 ................................................. 10-38
10.2.252 Code 19.1.37 ................................................. 10-38
10.2.253 Code 19.1.38 ................................................. 10-38
10.2.254 Code 19.1.39 ................................................. 10-38
10.2.255 Code 19.1.3A ................................................. 10-38
10.2.256 Code 19.1.3B ................................................. 10-38
10.2.257 Code 19.1.3C ................................................. 10-38
10.2.258 Code 19.1.3D ................................................. 10-38
10.2.259 Code 19.1.3E ................................................. 10-39
10.2.260 Code 19.1.3F ................................................. 10-39
10.2.261 Code 19.1.40 ................................................. 10-39
10.2.262 Code 19.1.41 ................................................. 10-39
10.2.263 Code 19.1.42 ................................................. 10-39
10.2.264 Code 19.1.43 ................................................. 10-39
10.2.265 Code 19.1.44 ................................................. 10-39
10.2.266 Code 19.1.45 ................................................. 10-39
10.2.267 Code 19.1.46 ................................................. 10-39
10.2.268 Code 19.1.47 ................................................. 10-39
10.2.269 Code 19.1.48 ................................................. 10-39
10.2.270 Code 19.1.49 ................................................. 10-39
10.2.271 Code 19.1.4A ................................................. 10-40
10.2.272 Code 19.1.4B ................................................. 10-41
10.2.273 Code 19.1.4C ................................................. 10-41
10.2.274 Code 19.1.4D ................................................. 10-41
10.2.275 Code 19.1.4E ................................................. 10-41
10.2.276 Code 19.1.50 ................................................. 10-41
10.2.277 Code 19.1.51 ................................................. 10-41
10.2.278 Code 19.1.52 ................................................. 10-41
10.2.279 Code 19.1.53 ................................................. 10-41
10.2.280 Code 19.1.54 ................................................. 10-41
10.2.281 Code 19.1.55 ................................................. 10-41
10.2.282 Code 19.1.56 ................................................. 10-41
10.2.283 Code 19.1.57 ................................................. 10-41
10.2.284 Code 19.1.58 ................................................. 10-41
10.2.285 Code 19.1.59 ................................................. 10-41
10.2.286 Code 19.1.5A ................................................. 10-42
10.2.287 Code 19.1.5B ................................................. 10-42
10.2.288 Code 19.1.5C ................................................. 10-42
10.2.289 Code 19.1.5D ................................................. 10-42
10.2.290 Code 19.1.5E ................................................. 10-42
Table of contents
Applicator Chassis
79037219C

10.2.291 Code 19.1.5F ................................................. 10-42
10.2.292 Code 19.1.60 ................................................. 10-42
10.2.293 Code 19.1.61 ................................................. 10-42
10.2.294 Code 19.1.62 ................................................. 10-42
10.2.295 Code 19.1.63 ................................................. 10-42
10.2.296 Code 19.1.64 ................................................. 10-42
10.2.297 Code 19.1.65 ................................................. 10-42
10.2.298 Code 19.1.66 ................................................. 10-42
10.2.299 Code 19.1.67 ................................................. 10-42
10.2.300 Code 19.1.68 ................................................. 10-43
10.2.301 Code 19.1.69 ................................................. 10-43
10.2.302 Code 19.1.6A ................................................. 10-43
10.2.303 Code 19.1.6B ................................................. 10-43
10.2.304 Code 19.1.6C ................................................. 10-43
10.2.305 Code 19.1.6D ................................................. 10-43
10.2.306 Code 19.1.6E ................................................. 10-43
10.2.307 Code 19.1.6F ................................................. 10-43
10.2.308 Code 19.1.70 ................................................. 10-43
10.2.309 Code 19.1.71 ................................................. 10-43
10.2.310 Code 19.1.72 ................................................. 10-43
10.2.311 Code 19.1.73 ................................................. 10-43
10.2.312 Code 19.1.74 ................................................. 10-43
10.2.313 Code 19.1.75 ................................................. 10-44
10.2.314 Code 19.1.76 ................................................. 10-44
10.2.315 Code 19.1.77 ................................................. 10-44
10.2.316 Code 19.1.78 ................................................. 10-44
10.2.317 Code 19.1.79 ................................................. 10-44
10.2.318 Code 19.1.7A ................................................. 10-44
10.2.319 Code 19.1.7B ................................................. 10-44
10.2.320 Code 19.1.7C ................................................. 10-44
10.2.321 Code 19.1.7D ................................................. 10-44
10.2.322 Code 19.1.7E ................................................. 10-44
10.2.323 Code 19.1.7F ................................................. 10-44
10.2.324 Code 19.1.80 ................................................. 10-44
10.2.325 Code 19.1.81 ................................................. 10-44
10.2.326 Code 19.1.82 ................................................. 10-44
10.2.327 Code 19.1.83 ................................................. 10-45
10.2.328 Code 19.1.84 ................................................. 10-45
10.2.329 Code 19.1.85 ................................................. 10-45
10.2.330 Code 19.1.86 ................................................. 10-45
10.2.331 Code 19.1.87 ................................................. 10-45
10.2.332 Code 19.1.88 ................................................. 10-45
10.2.333 Code 19.1.89 ................................................. 10-45
10.2.334 Code 19.1.8A ................................................. 10-45
10.2.335 Code 19.1.8B ................................................. 10-45
10.2.336 Code 19.1.8C ................................................. 10-45
10.2.337 Code 19.1.8D ................................................. 10-45
10.2.338 Code 19.1.8E ................................................. 10-45
10.2.339 Code 19.1.8F ................................................. 10-45
10.2.340 Code 1A.1.01 ................................................. 10-45
10.2.341 Code 1A.1.02 ................................................. 10-46
10.2.342 Code 1A.1.03 ................................................. 10-46
10.2.343 Code 1A.1.04 ................................................. 10-46
10.2.344 Code 1B.1.00 ................................................. 10-46
10.2.345 Code 1B.1.01 ................................................. 10-46
10.2.346 Code 1B.1.02 ................................................. 10-46
10.2.347 Code 1B.1.03 ................................................. 10-46
10.2.348 Code 1B.1.04 ................................................. 10-46
Table of contents
Applicator Chassis
79037219C