Chicago Pneumatic CP86150 User manual

Operator’s Manual
CP86150 / CP86200 / CP86300 / CP86500
HYDRAULIC PRESS
WARNING
To reduce risk of injury, everyone using, installing, repairing, maintaining,
changing accessories on, or working near this tool must read and
understand these instructions, as well as separately provided safety
instructions part number 8940170883, before performing any such task.

Fig.01
V-block
Fig.02
Frame
Table
Pin
Feet
Fig.03 Fig.04
Fig.05 Fig.06

Fig.07
Fig.10
Fig.10
Air bleed
valve
Air valve
Fig.09
Fig.11

FIG 15
Fig.12
Fig.17
1000 1000
1000
1000
Fig.13
Fig.03
Fig.14
FIG 16
OK NOK
Fig.18
CP86150,CP86200:
135 mm
CP86300:105 mm
CP86500:130 mm

Designation
1
4 Low pressure pump1
5
6
CP86150 CP86200
CP86500
2Non-return valve
3 High pressure pump1
7 Unloading valve
8 Manometer
9 Oil cylinder
1
4
1
1
/
1
1
1
CP86150
1
2
4
1
1
1
1
1
1
1
1
4
1
1
/
1
1
1
1
CP86500CP86200
CP86300

CP86150/CP86200/CP86300/CP86500
Hydraulic press
1. Technical Data (See gure 1.)
Dimension CP86150 CP86200 CP86300 CP86500
capacity [kg] 15 000 20 000 30 000 50 000
A [mm] 700 740 795 1030
B [mm] 540 700 700 800
C [mm] 882 1772 1772 1830
F [mm] 120 132 140 207
E [mm] 500 510 535 730
F1 [mm] 157 185 151 68
F2 [mm] 457 1175 1031 1048
R [mm] 160 186 160 200
M [mm] / / 200 245
oil [l] 0,6 0,95 1,1 2,5
Weight [kg] 75,5 105 166,7 298
max. pressure [MPa] 61 69 58 62
2. Machine type(s)
• The machinery described is intended for machinery production and assembling spare parts. It is used to press, size, assemble, rivet small
parts in process No other use permitted. For professional use only.
• Please read the instructions carefully before starting the machine.
3. Mounting instruction
WARNING
Make sure every parts are fixed and tightened.
• Attach the base section and support to left and right connecting plate. (Fig. 04)
• Assemble the nylon ring to gauge fitting, then put the pressure gauge and twist tight. (Fig. 05)
Remark: twist as tight as possible, otherwise it will be leak. Attach the gauge fitting to the suitable upper cross beam and twist bolt.
• Insert the complete handle into the opening of the lever support, Fig. 03. Assemble pump to the frame. Fig. 07 (CP80015), Fig. 09
(CP80020), Fig. 11 (CP80030 & CP80050).
• Connect the hose and the spring to the lifting device .The white hose is connected under the black hose.(Fig. 04) During moving the machine,
make sure to use the proper lifting equipment and follow the instructions as shows (Fig. 03).
Document Ref: 8940169914_REV:01 _ 05-2012
Scale: 1:1
Caution
Working area of 1 m must be kept free both in front of and behind the machine while it is in operation so that it is always
easily accessible.
Purge air from the hydraulic system:
Open the release valve by turning it counterclockwise.
Pump several full stokes to eliminate any air in the system.
4. Operation
Document Ref: 8940169914_REV:01 _ 05-2012
Scale: 1:1
Caution
Ensure table at proper position and lock the table by 4 pins 󰘰rmly. (Fig.15)
• Close the release valves, by turning it clockwise.
• Pump the handle/foot pedal until serrated saddle nears workpiece.
• Align workpiece and ram to ensure center loading.
• Pump the handle/foot pedal to apply load onto workpiece (see numeration in pressure gauge).
• When work is done, stop pumping, slowly and carefully remove load from workpiece by turning the release valve counterclockwise in small
increments.(must turn with the small angle)
• Once ram has fully retracted, remove workpiece from table.
WARNING
The V-block must be used by pair, not by piece!
WARNING
Only one person is allowed to operate the press.
WARNING
Make sure that the operator must wear protective cloth, gloves, safety helmet, shoes and ear protector during operating.
WARNING
To avoid accidents, always be aware of any on-going work on the machine. Also, always stay focused on the job to be
done.

CP86150/CP86200/CP86300/CP86500
Hydraulic press
5. Maintenance instruction
Caution
Do not use damaged/deformed product. If abnormal noise or vibration occurs, stop use immediately, then inspect and ask
manufacturer for help.It is recommended that this inspection be made by a manufacturer’s or supplier’s authorized repair facility.
Caution
The greatest single cause of failure in hydraulic units is dirt.
•Keep the service jack clean and well lubricated to prevent foreign matter from entering the system. If the jack has been exposed to rain,
snow, sand, or grit, it must be cleaned before it is used.
•Store the jack, with pistons completely retracted, in a well-protected area where it will not be exposed to corrosive vapors, abrasive dust, or
any other harmful elements.
•Periodically check the condition of the product.
•Store the product in dry and non-corrosion environment.
•Owners and/or operators should be aware that repair of this equipment may require specialized knowledge and facilities. It is recommended
that an annual inspection of the product be made by a manufacturer’s or supplier’s authorized repair facility and that any defective parts,
decals, or safety labels or signs be replaced with manufacturer’s or supplier’s specified parts. A list of authorized repair facilities is available
from the manufacturer or supplier, please call them for help.
•Any product that appears to be damaged in any way, is found to be worn, or operates abnormally SHALL BE REMOVED FROM SERVICE
UNTIL REPAIRED. It is recommended that necessary repairs be made by a manufacturer’s or supplier’s authorized repair facility if repairs are
permitted by the manufacturer or supplier.
•Only attachments and/or adapters supplied by the manufacturer shall be used.
6. Trouble Shooting
No. Fault Cause Remedy
1The pump is working, while the ram
can't work 1.The oil pipe loosed the ram is leaking 1.Checking the connecting situation of oil
pipes, replace the oil seals
2When open release vavle, the ram
can’t reset
1.The oil pipe loosed
2.No enough space un pump
3.The ram become invalid
1.Checking the connecting situation of oil pipes
2.Open exhaust valve
3.Replace the ram
3Manual normal, while ram can’t
work
1.Release valve not complete closed
2.air in system
1.check the release valve
2.Purge away the air according manual
4 The ram can't fully work 1.The oil is not enough 1.Add oil
5 Oil leaking 1.Seal kits broken
2.Screw parts loosed
1.Replace the seal kits
2.Tighten the screw parts
7. Declaration of conformity
Declare that the product(s): CP86150/CP86200/CP86300/CP86500 Serial Number: From 00001 to 99999
Machine type(s): Hydraulic press Origin of the product: China
is in conformity with the requirements of the council Directives on the approximation of the laws of the Member States relating : to
“Machinery“ 2006/42/EC (17/05/2006)
applicable harmonised standard(s) : EN 1494:2000 + A1:2008
Name and position of issuer: Nicolas Lebreton ( R&D Manager)
Place & Date: Saint-Herblain, 11/12/2014
Original Instructions are in English. Other languages are a translation of the original instructions.
Copyright 2014, Chicago Pneumatic Tool Co. LLC
All rights reserved. Any unauthorized use or copying of the contents or part thereof is prohibited. This applies in particular to trademarks,
model denominations, part numbers and drawings. Use only authorized parts. Any damage or malfunction caused by the use of unauthorized
parts is not covered by Warranty or Product Liability..
The design has been validated according to: ASME ASP-2010
To reduce risk of injury, everyone using, installing, repairing, maintaining, changing
accessories on, or working near this tool must read and understand these instruc-
tions before performing any such task.
WARNING

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Air supply and connection hazards
(for air hydraulic jacks only)
 
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
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
Raising a vehicle
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 
 



Using jacks – general safety instructions
 -


 
 
 
 

 


 
 

 

Caravan and trailer jacks– additional safety instructions
 
 
 
 
 

Transmission jacks – additional safety instructions
 
 -


Vehicle support stands – safety instructions
 

 
 
 
 

 

 

 
 

 

 

 
Press- additional safety instructions
 
 

 
 
 

 
 
 

 

 
SAFETY INSTRUCTIONS
DO NOT DISCARD - GIVE TO USER

 
Workplace Hazards
 

 

 
-

Maintenance and repair hazards
 


 

 

CP86500
Workshop Press 50T, Cylinde
r
IndexNo. PartNo. Descri
p
tion Qt
y
. IndexNo. PartNo. Descri
p
tion Qt
y
.
1 8950321586 CYLINDER 1
A
8950321622 PISTON KIT 1
A
1 8950321623 VALVE 1
B 8950321624 SPRING KIT 1
C 8950321625 PISTON KIT 1
D 8950321626 GUIDE KIT 1
GK 8950321627 GASKET KIT 1
SP 8950380020 SMALL PARTS KIT 1
8940170883 Safet
y
instructions 1
8940170386 O
p
erator's manual 1
Sparepartswithoutpartnumberarenotsoldseparately‐Highwearpartsunderlined

CP86500,CP86501
Model C
Workshop Press
Spare parts without part number are not sold separately - High wear parts underlined
Index No.
Part No. Description Qty.
Index No.
Part No. Description Qty.
28 8950311718 TABLE 1 E 8950321617 HOSE KIT 1
38 8950311723 SADDLE 1 F 8950321618 MANIFOLD KIT 1
39 8950321570 CYLINDER COMPLETE 1 G 8950311764 HANDLE COMPLETE 1
41 8950311724 PLATE 1 GK 8950321610 GASKET KIT 1
60 8950321573 GAUGE 1 H 8950311765 FOOT PEDAL COMPLETE 1
72 FRAME 1 I 8950311780 SLIDE KIT 2
81 8950321576 PUMP COMPLETE 1 J 8950311781 WINCH KIT 1
82 8950311737 COVER 1 K 8950311782 PULLEY COMPLETE 1
87 8950300374 COVER 1 L 8950311783 PULLEY COMPLETE 1
A8950311775 V- BLOCK SET (2) 1 M 8950311784 PULLEY COMPLETE 2
A1 8950311776 PIN KIT 8 N 8950311785 PULLEY COMPLETE 2
B8950311777 PIN KIT 4NP 8940170425 NAMEPLATE 1
C8950311778 FOOT KIT 2 SK 8950380018 SCREW KIT 1
D8950311779 ROPE KIT 1
8940170883 Safety instructions 1
8940170386 Operator's manual 1
8940170425 Warning label 1
Recommended Accessories
8940173210 PROTECTIVE NET 8955000050 PRESS BOLT SET

CP86500,CP86501
Model C
Workshop Press,Pump
Spare parts without part number are not sold separately - High wear parts underlined
Index No.
Part No. Description Qty.
Index No.
Part No. Description Qty.
A8950311773 HANDLE SOCKET KIT 1
B8950321619 PUMP KIT 1
C8950321528 VALVE KIT 2
D8950321529 VALVE KIT 1
E8950321562 VALVE KIT 1
F8950321612 VALVE KIT 1
G8950010734 SCREW COMPLETE 1
GK 8950321620 GASKET KIT 1
H8950311703 PLUG KIT 1
I8950010735 SCREW COMPLETE 1
OK 8950321621 O-RING KIT 1
SP 8950380019 SMALL PARTS KIT 1
8940170883 Safety instructions 1
8940170386 Operator's manual 1
8940170425 Warning label 1

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