Cima Plus 42 Troubleshooting guide

OPERATION AND
MAINTENANCE INSTRUCTIONS
R
PLUS
atomizzatori e impolveratori
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Dear Customer, thank you very much!
We want to congratulate with you, for having
®
chosen a sprayer.
Your choice shows the wisdom of the well-informed
Purchaser, aware of the fact, that the required
features of quality, technique and reliability must
be satisfied at the right price!
Our continuous engagement in R&D and in testing
our machines allows us to realize products able to
offer the best performances, a high reliability and
a great easiness of use at the same time !
Our first goal, is to get our Customers happy for
having met us!
The “Spare parts catalogue” of this sprayer/sprayhead is
available in the ‘“restricted area” on website www.cima.it.
In order to accede, use:
User name: sprayer
Password: 844719KE

LOW- VOLUME
SPRAYING ATOMISER CARRIED
27040 Montù Beccaria - Loc. Molino Quaroni - (PV) - ITALIA
Tel. [phone] r.a. - Fax [phone]
http://www.cimaitalia.com
S.p.A.
OPERATING AND
MAINTENANCE INSTRUCTIONS
Plus 42-45
Plus 50-55-55S-55E
Serial Number: ...................................................

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LISTING OF VALID PAGES
This publication consists of 59 pages, subdivided as follows:
N° OF PAGE REVISION BASE
from I to VI 01 November 2000
from 1 to 53 01 November 2000
ADDITIONAL RECORDS AND VARIANTS
REVISION DESCRIPTION
00 First Edition, June 2000
01 Second Edition, November 2000
02
03
04
05
06
07
08

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GENERAL INDEX
1 FOREWORD .......................................................................................................................... 1
1.1 PUBLICATION IDENTIFICATION......................................................................................... 1
1.2 CONNECTED PUBLICATIONS ............................................................................................ 1
1.3 PURPOSE OF PUBLICATION .............................................................................................. 1
1.4 REFERENCE TO REGULATIONS ....................................................................................... 1
1.5 USING THE MANUAL ............................................................................................................1
1.6 UPDATES ...............................................................................................................................2
2 GLOSSARY ........................................................................................................................... 3
2.1 TERMINOLOGY .................................................................................................................... 3
2.2 UNITS OF MEASURE - CODES ........................................................................................... 3
2.3 DECALS .................................................................................................................................. 3
3 GENERAL NOTES ................................................................................................................ 7
3.1 MACHINE IDENTIFICATION ................................................................................................ 7
3.2 TECHNICAL ASSISTANCE ................................................................................................... 7
3.3 SAFETY INSTRUCTIONS ..................................................................................................... 7
3.4 SAFETY SYSTEMS ................................................................................................................ 8
3.5 MANAGING AGRO-CHEMICALS ......................................................................................... 9
3.5.1 STORAGE .............................................................................................................................. 9
3.5.2 SPECIFIC TOOLS ................................................................................................................. 9
3.5.3 DISPOSAL OF EMPTY CONTAINERS AND AGRO-CHEMICAL RESIDUES ................... 9
3.5.4 PERSONAL MEANS OF PROTECTION ............................................................................ 10
4 MACHINE STRUCTURAL ANALYSIS .............................................................................. 11
4.1 FRAME ................................................................................................................................. 12
4.2 SERVO-AMPLIFIER - FAN .................................................................................................. 13
4.3 HYDRAULIC CIRCUIT COMPONENTS ............................................................................. 14
4.4 TECHNICAL DATA ..............................................................................................................21
4.4.1 Dimensions and weights of the spray atomisers ................................................................ 21
4.4.2 Technical specifications of fans - pump .............................................................................. 21
5 COUPLING MODALITIES .................................................................................................. 23
5.1 CONNECTION TO THE TRACTOR .................................................................................. 23
5.2 TRANSMISSION SHAFT ASSEMBLING ............................................................................ 24
5.3 INSTALLATION OF REMOTE CONTROLS ...................................................................... 24
5.3.1 Manual 2-tap distributor - P10 .............................................................................................. 24

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5.3.2 Electrical control panel - E10 ............................................................................................... 25
6 DISTRIBUTION DEVICES .................................................................................................. 26
6. IDENTIFICATION TYPES AND CODES ............................................................................ 26
6.2 POSITIONING OF FAN-GUARD ........................................................................................ 27
6.3 DISTRIBUTION DEVICES ELBOW FITTINGS .................................................................. 27
7 ACCESSORIES .................................................................................................................... 28
7.1 FILLER PIPE ......................................................................................................................... 28
7.2 PAIR OF WHEELS ............................................................................................................... 28
7.3 CRANK-CONTROLLED REVOLVING DEVICE ................................................................. 29
7.4 ELECTRICALLY-CONTROLLED REVOLVING DEVICE .................................................. 29
8 FILLING MODALITY ........................................................................................................... 30
8.1 FOREWORD – USE OF THE FAN RELEASE ................................................................... 30
8.1.a Fan release ........................................................................................................................... 30
8.1.b Fan engagement to start the treatment ............................................................................... 31
8.2 FILLING THROUGH POURING FROM THE TOP ........................................................... 31
8.3 FILLING THROUGH THE SPECIFIC PIPE ........................................................................ 32
9 SHAKING OF MIXTURE ..................................................................................................... 35
10 HYDRAULIC CIRCUIT DISCHARGING ............................................................................ 36
11 OPERATING PROCEDURES ............................................................................................. 36
11.1 PRELIMINARY OPERATIONS TO TREATMENT .............................................................. 36
11.2 PREPARATORY OPERATIONS TO TREATMENT ........................................................... 36
11.3 THE TREATMENT ............................................................................................................... 38
11.4 END OF TREATMENT - STORAGE .................................................................................. 38
11.4.1 Daily ...................................................................................................................................... 38
11.4.2 End of seasonal cycle .......................................................................................................... 39
12 LIFTING AND TRANSPORT .............................................................................................. 40
13 MAINTENANCE OPERATIONS ......................................................................................... 41
13.1 LUBRICATION ..................................................................................................................... 41
13.2 CLEANING OF FILTER CARTRIDGE ................................................................................ 42
13.3 PURGING OF RESIDUES FROM FILTER ........................................................................ 42
13.4 CLEANING OF THE FAN .................................................................................................... 42
13.5 FAN BELT TENSIONER ...................................................................................................... 43

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13.6 PUMP BELT TENSIONER ................................................................................................... 43
13.7 TANK REMOVAL OR REPLACEMENT .............................................................................. 44
13.8 TABLE OF MAINTENANCE OPERATIONS ....................................................................... 45
14 FAULT FINDING ................................................................................................................. 46
15 REPAIRS ALLOWED .......................................................................................................... 48
15.1 ASSEMBLING OF PUMP CONTROL BELT ....................................................................... 48
15.2 REPLACEMENT OF ELECTRICAL PANEL FUSES .......................................................... 49
16 INTEGRATIVE DIAGRAMS ................................................................................................ 50
16.1 HYDRO-PNEUMATIC DIAGRAM ....................................................................................... 50
16.2 ELECTRICAL CONNECTIONS ........................................................................................... 51
17 AERIAL NOISE .................................................................................................................... 52
18 WARRANTY ......................................................................................................................... 52
19 ATTACHMENT : COMPLIANCE DECLARATION ........................................................... 53

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1 FOREWORD 1
1.1 - PUBLICATION IDENTIFICATION
The “OPERATIVE INSTRUCTIONS AND MAINTENANCE” manual is an integral part of the spray atomiser.
It is identified by a Publication No. located on the third cover page, and through which the document
can be identified, traced and/or subsequently referred to.
The information elements contained herein are updated as at the date of publication. C.I.M.A. S.p.A.
reserves the right to modify its machines without notice, with the purpose of applying technical
enhancements, and it declines all responsibility for possible omissions from the publication.
1.2 - ATTACHED PUBLICATIONS
— Spare parts catalogue;
— Distribution devices, “Operative and maintenance instructions” for
— Distribution devices, “Spare parts catalogue”
— “Low Volume” Machine adjustment instructions”
— “Modalities for filling through the specific pipe” diagram
— “Modalities for filling through pouring from the top” diagram
1.3 - PURPOSE OF PUBLICATION
All indications contained in this manual are aimed at the user of the spray atomiser.
The duration of the machine and its operation, the operator’s safety and the respect for the environment
are dependent upon scrupulous observance of the stated norms.
Before making use of the spray atomiser, the user must read, understand and abide by all regulations
listed in this manual.
1.4 - REFERENCE TO REGULATIONS
This manual was set out conforming to the regulations contained in:
— Attachment “I” to Directive 89/392/C and subsequent modifications (letters “b”, “c” of point 1.1.2
and point 1.7.4);
— UNI EN 292/2 - 1992, point 5.5;
— UNI EN 907 - 1997.
1.5 - USING THE MANUAL
Read every part of this manual, paying attention to the meaning of the WARNING and of DANGER
indications contained in the text and displayed on the signs applied to the machine or on the parts that
make it up. All operations suggested by the manual will have to be followed with the utmost care and
only after having understood the negative consequences of their wrong interpretation and execution.
The following “symbols “ are utilised within the text in order to highlight and visually identify the

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importance of the various types of information:
Indicates important complementary information
The non observance of the relative indications can cause damage of an even irreparable nature
to the spray atomiser.
Highlights possibly dangerous situations to persons.
The manual, with relevant attachment and possible integrating issues, must be kept with the utmost
care and must always be complete, integer and legible in every part. Should it be mislaid it is imperative
to immediately request a duplicate from C.I.M.A. S.p.A. Should the decals originally applied on the
machine be mislaid, damaged or become incomprehensible, they should be
promptly replaced.
For every type of distribution device (Head) delivered with the spray atomiser, a specific user and
maintenance manual is attached. All the head manuals must always accompany the one of the machine.
- The manual must always be kept for the spray atomiser’s whole operational life.
- Any modification received must be permanently inserted in this publication.
- The manual must be ceded with the spray atomiser should this be sold.
1.6 - UPDATES
Possible updates that C.I.M.A. S.p.A. will provide the owner of the spray atomiser will be accompanied
by instructions to insert them in this publication.
Should the machine be sold, the owner must inform the new purchaser that he should notify C.I.M.A
S.p.A. of his address in order to receive possible future integrating issues and/or updates.
2 GLOSSARY 2