Cima PLUS Troubleshooting guide

®
Atomizzatori e Impolveratori
OPERATION AND
MAINTENANCE INSTRUCTIONS
PLUS
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Dear Customer, thank you very much!
We want to congratulate with you, for having
chosen a
®
sprayer.
Your choice shows the wisdom of the well-informed
Purchaser, aware of the fact, that the required
features of quality, technique and reliability must
be satisfied at the right price!
Our continuous engagement in R&D and in testing
our machines allows us to realize products able to
offer the best performances, a high reliability and
a great easiness of use at the same time !
Our first goal, is to get our Customers happy for
having met us!
The “Spare parts catalogue” of this sprayer/sprayhead is
available in the ‘“restricted area” on website www.cima.it.
In order to accede, use:
User name: sprayer
Password: 844719KE

CIMA S.p.A. - 27040 Montù Beccaria - Loc. Molino Quaroni - (PV) - ITALIA
Tel. [phone] r.a. - Fax [phone]
http://www.cima.it
OPERATION AND
MAINTENANCE INSTRUCTIONS
Mounted Sprayers
Plus
Model: ...................................................
Serial Number: ......................................
(Pubblication N° LUM-PLUS-10-EN)
© CIMA S.P.A. - 2000-2012 PRIVATE PROPERTY.
ANY REPRODUCTION, EVEN IF PARTIAL, IS FORBIDDEN IF NOT PREVENTIVELY AUTHORIZED IN WRITING BY THE
CIMA S.P.A. COMPANY.

3-2012
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III
LISTING OF VALID PAGES
This publication consists of 83 pages, subdivided as follows:
N° OF PAGE REVISION BASE
from I to VI 10 March 2012
from 1 to 77 10 March 2012
ADDITIONAL RECORDS AND VARIANTS
REVISION DESCRIPTION
00 First edition, June 2000
01 Second edition, November 2000
02 Revision, December 2001
03 Third edition, January 2002
04 Revision, April 2003
05 Revision, May 2004
06 Revision, March 2005
07 Revision, September 2008
08 Update, November 2008
09 Revision, February 2011
10 Update, March 2012

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IV
GENERAL INDEX
1 FOREWORD ............................................................................................................................ 1
1.1 CHECKS TO BE CARRIED OUT AT MATERIAL RECEPTION ................................................... 1
1.2 PUBLICATION IDENTIFICATION ............................................................................................... 1
1.3 ATTACHED PUBLICATIONS .................................................................................................... 1
1.4 PURPOSE OF PUBLICATION ................................................................................................... 1
1.5 REFERENCE TO REGULATIONS ............................................................................................. 2
1.6 USING THE MANUAL .............................................................................................................. 2
1.7 UPDATES ................................................................................................................................ 2
2 GLOSSARY ............................................................................................................................ 3
2.1 TERMINOLOGY ....................................................................................................................... 3
2.2 ABBREVIATIONS .................................................................................................................... 3
2.3 DECALS .................................................................................................................................. 3
3 GENERAL INFORMATION ..................................................................................................... 7
3.1 MACHINE IDENTIFICATION ...................................................................................................... 7
3.2 TECHNICAL ASSISTANCE ...................................................................................................... 7
3.3 SAFETY NOTICES ................................................................................................................... 7
3.3.1 General ................................................................................................................................... 7
3.3.2 Precautions against the fires ................................................................................................. 8
3.4 SAFETY SYSTEMS ................................................................................................................. 9
3.5 HANDLING OF AGRO-CHEMICALS ........................................................................................ 9
3.5.1 Storage ................................................................................................................................. 10
3.5.2 Specific equipment ............................................................................................................... 10
3.5.3 Disposal of empty containers and agro-chemical residues ................................................ 10
3.5.4 Personal means of protection ..............................................................................................11
4 MACHINE STRUCTURAL ANALYSIS ................................................................................. 12
4.1 FRAME ................................................................................................................................... 13
4.2 FAN SERVO AMPLIFIER ........................................................................................................ 14
4.3 HYDRAULIC CIRCUIT COMPONENTS ................................................................................... 15
4.4 TECHNICAL DATA ................................................................................................................ 27
4.4.1 Sprayers dimensions and weights ...................................................................................... 27
4.4.2 Weight of accessories ......................................................................................................... 27
4.4.3 Centrifugal Pump CD32 ......................................................................................................... 28
4.4.4 Filters ..................................................................................................................................... 29
4.4.5 Tanks ..................................................................................................................................... 29
4.4.6 Fans ...................................................................................................................................... 29

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V
5 COUPLING MODALITIES .................................................................................................... 30
5.1 HITCHING TO THE TRACTOR ................................................................................................ 30
5.2 MOUNTING OF CARDAN TRANSMISSION SHAFT ............................................................... 31
5.3 INSTALLATION OF REMOTE CONTROLS ............................................................................. 32
5.3.1 Manual 2-tap distributor - P9 ................................................................................................ 32
5.3.2 Electrical control panel - E10 ................................................................................................ 32
5.3.3. E.P.A. Control unit ................................................................................................................. 33
6 DISTRIBUTION DEVICES ..................................................................................................... 34
6.1 POSITIONING OF FAN CASING ............................................................................................. 35
6.2 ELBOW FITTINGS OF DISTRIBUTION DEVICES .................................................................... 35
7 ACCESSORIES ..................................................................................................................... 36
7.1 FILLER PIPE ........................................................................................................................... 36
7.2 PAIR OF WHEELS ................................................................................................................. 36
7.3 SWIVELLING DEVICE ............................................................................................................ 37
7.4 E.P.A. Kit DELIVERY PROPORTIONAL ADVANCEMENT ...................................................... 38
8 FILLING ................................................................................................................................ 39
8.1 FOREWORD – USE OF THE FAN DISENGAGEMENT ............................................................ 39
8.1.a Disengagement of the fan .................................................................................................... 39
8.1.b Fan engagement to perform the treatment ........................................................................... 40
8.2 FILLING THROUGH POURING FROM THE TOP ..................................................................... 40
8.3 FILLING WITH THE SPECIFIC PIPE ......................................................................................... 41
9 AGITATION .......................................................................................................................... 44
10 OPERATING PROCEDURES ................................................................................................. 44
10.1 PRELIMINARY OPERATIONS TO TREATMENT ..................................................................... 44
10.2 PREPARATORY OPERATIONS TO TREATMENT .................................................................. 45
10.3 THE TREATMENT .................................................................................................................. 46
10.4 PROCEDURE TO WASH THE HYDRAULIC CIRCUIT (head - pump) ..................................... 47
10.5 END OF TREATMENT - STORAGE ........................................................................................ 49
10.5.1 Daily ....................................................................................................................................... 49
10.5.2 End of seasonal cycle .......................................................................................................... 51
11 TANK AND HYDRAULIC CIRCUIT DRAINING .................................................................... 52
12 LIFTING AND TRANSPORT ................................................................................................. 53
13 MAINTENANCE OPERATIONS ............................................................................................ 54
13.1 LUBRICATION ........................................................................................................................ 54

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VI
13.2 FAN SHAFT SUPPORT OIL LEVEL CHECK ........................................................................... 55
13.3 FAN SHAFT SUPPORT OIL REPLACEMENT ......................................................................... 55
13.4 CLEANING OF FILTER’S CARTRIDGE ................................................................................... 56
13.5 PURGING OF RESIDUES FROM FILTER ................................................................................ 56
13.6 CLEANING OF THE FAN ........................................................................................................ 57
13.7 FAN BELT TENSIONER .......................................................................................................... 57
13.8 PUMP BELT TENSIONER ........................................................................................................ 58
13.9 TANK REMOVAL OR REPLACEMENT .................................................................................. 59
13.10 TABLE OF MAINTENANCE OPERATIONS ............................................................................. 60
14 FAULTS FINDING ................................................................................................................. 61
15 REPAIRS ALLOWED ............................................................................................................ 64
15.1 REPLACEMENT OF PUMP CONTROL BELT .......................................................................... 64
15.2 REPLACEMENT OF ELECTRICAL PANEL’S FUSES .............................................................. 65
15.3 PRESSURE GAUGE REPLACEMENT ..................................................................................... 65
15.4 INSPECTION AND CLEANING PUMP FILTER ........................................................................ 66
15.5 LEVEL GAUGE CLEANING ................................................................................................... 67
15.5 CHECK HYDRAULIC DELIVERY ............................................................................................ 68
15.5.1 Check with flowmeter .......................................................................................................... 68
15.5.2 Check without flowmeter ..................................................................................................... 69
16 INTEGRATIVE DIAGRAMS .................................................................................................. 70
16.1 HYDRO-PNEUMATIC DIAGRAM ............................................................................................ 70
16.2 WIRING DIAGRAM ................................................................................................................. 74
17 NOISE LEVEL ....................................................................................................................... 75
18 ATTACHMENT : DECLARATION OF COMPLIANCE ......................................................... 76
19 WARRANTY .......................................................................................................................... 77
19.1 Warranty ...............................................................................................................................77
19.2 Reporting defects in goods .................................................................................................. 77
19.3 To pass safety information .................................................................................................. 77
19.4 Validity and acceptance ....................................................................................................... 77
Fitting for gauge functional test ................................................................... (P7 - FILTER) ... page 22
Fitting for pump flow verification ................................ (P26 - NIPPLE FOR FLOWMETER) ... page 27

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1
1 FOREWORD 1
1.1 - CHECKS TO BE CARRIED OUT AT MATERIAL RECEPTION
At reception of the machine, make sure that this one is complete and in good condition in every part.
Ifanydamaged partsarefound out,timelyinform aboutthatthe machineDistributor,or directlycontact
C.I.M.A. SpA.
Upon receipt of the machine, expressly verify the following conditions:
-that the machine is delivered assembled in all its parts, and that the equipment fully complies with
the requested configuration (that procedure is necessary, because for overall dimensions’
requirements the machine is often partially disassembled during the transport);
- that the connections are correctly mounted;
- that the cable clamps are correctly tightened, as well as all the fittings and connections;
- that all the protections are both present and firmly fastened;
- that the oil level inside the fan support is correct;
- that the fan, the fan protection casing or other parts of the machine ARE NOT damaged because
of any bumps suffered during the transport.
1.2 - PUBLICATION IDENTIFICATION
The“OPERATIONANDMAINTENANCEINSTRUCTIONS”manualisanintegrativepartofthesprayers.
It is identified by a Publication No. located on the frontispiece, and through which the document can
be identified, traced and/or subsequently referred to.
The information elements contained herein are updated as at the date of publication. C.I.M.A. S.p.A.
reserves the right to modify its machines without notice, with the purpose of applying technical
enhancements, and it declines all responsibility for possible omissions from the publication.All righ
reserved. No parts of this book may be reproduced or utilized in any form or by any means, electronic
or mechanical, including photocopying, recording, or by any information storage and retrieval system,
without premission in writing by C.I.M.A. S.p.A.
1.3 - ATTACHED PUBLICATIONS
— Spare parts catalogue;
— Distribution devices, “Operation and maintenance instruction”
— Distribution devices, “Spare parts catalogue”
— “Low Volume - Instructions for sprayer adjustment”
1.4 - PURPOSE OF PUBLICATION
All indications contained in this manual are aimed at the user of the sprayer.
Thedurationof themachineandits operation,theoperator’ssafetyandtherespectfortheenvironment
are dependent upon scrupulous observance of the stated norms.
Before making use of the sprayer, the user must read, understand and abide by all regulations listed
in this manual.

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2
1.5 - REFERENCE TO REGULATIONS
This manual was set out conforming to the regulations contained in following documents:
— Directive 2006/42/CE: Attachment 1 point 1.7.4;
— UNI10653:Technical Documentation;
— UNI10893:Technical Documentation.
1.6 - USING THE MANUAL
Read every part of this manual, paying attention to the WARNING and DANGER indications both on
the text and on the machine or on components.
All operations suggested by the manual will have to be followed with the utmost care and only after
having understood the negative consequences of improper usage.
The following “symbols “ are used within the text in order to highlight and visually identify the
importance of the various types of information:
Indicates important additional information
Non observance can result in permanent damage to the sprayer.
Highlights possibly dangerous situations to people.
The manual, with relevant attachments and possible integrating issues, must be kept with the utmost
careand mustalwaysbecomplete,integer andlegible ineverypart.Shouldit bemislaid itisimperative
to immediately request a duplicate from C.I.M.A. S.p.A. Should the decals originally applied on the
machine be mislaid, damaged or become incomprehensible, they should be
promptly replaced.
For every type of distribution device (Head) delivered with the sprayer, a specific user and
maintenancemanualisattached.Alltheheadmanualsmustalwaysaccompanytheoneofthemachine.
- The manual must always be kept for the sprayer’s whole operational life.
- Any modification received must be permanently inserted in this publication.
- The manual must be ceded with the sprayer should this be sold.
1.7 - UPDATES
Possible updates that C.I.M.A. S.p.A. will provide the owner of the sprayer will be accompanied by
instructions to insert in this publication.
Should the machine be sold, the owner must inform the new purchaser that he should notify C.I.M.A
S.p.A. of his address in order to receive possible future integrating issues and/or updates.