Clarke DEVIL 4035 Installation and operation manual

FAN HEATER
OPERATING & MAINTENANCE
INSTRUCTIONS 1008
Models: DEVIL 4035 • 4055 • 4090 • 4115
FAN HEATER

© Copyright Clarke International. All rights reserved Feb. 2002
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PARTS & SERVICE TEL: [phone]
or e-mail as follows:
PARTS: [email protected]
SERVICE: [email protected]
PARTS & SERVICE
Model Number Devil 4035 Devil 4055 Devil 4090 Devil 4115
Input 230V 50hz 1ph 400V 50hz 3ph 400V 50hz 3ph 400V 50hz 3ph
Output Rating 1.5 - 3kW 2.5 - 5kW 3, 6 & 9kW 7.5 - 15kW
Absorbed Power 3kW 5kW 9kW 15kW
Fuse Rating 13A 15A 15A 25A
Dimensions (mm) 250x250x420 250x250x420 380x330x590 440x350x600
Air Output 400m3/h 400m3/h 800m3/h 1300m3/h
Noise Level 50dBL WA 50dBL WA 52dBL WA 54dBL WA
Gross Weight 7.5kg 8.0kg 13.5kg 15.5kg
Part No. 6925140 6925145 6925150 6525155
SPECIFICATIONS
DECLARATION of CONFORMITY
We declare that this product complies with the following standards/directives:
•73/23/EEC
•98/336/EEC
Serial/Batch No: See Data Plate
signed
Waste electrical products should not be disposed of with household waste. Please
dispose of at your local recycling facility.

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Thank you for purchasing this Clarke Ceramic Heater.
Before attempting to operate the unit please read this instruction leaflet and carefully
follow all directions given. By doing so you will ensure safe operation of the unit and you
can also look forward to it providing you with long and trouble free service.
GUARANTEE
This CLARKE product is guaranteed against faults in manufacture for 12 months
from purchase date. Please keep your receipt as proof of purchase.
This guarantee is invalid if the product has been found to have been abused in
any way, or not used for the purpose for which it was intended, or to have been
tampered with in any way. The reason for return must be clearly stated.
This guarantee does not affect your statutory rights.
SAFETY PRECAUTIONS
• NEVER use electrical equipment in the presence of combustible gases.
• This heater is for INDOOR USE ONLY.
• ALWAYS disconnect from the mains supply before moving or performing any
maintenance tasks.
• ALWAYS use in an upright position ONLY.
• Inspect the mains cable regularly for signs of damage. DO NOT use if it is
damaged, and ALWAYS keep it away from the source of heat.
• NEVER switch ON the heater if the guard is removed.
• NEVER locate the heater near combustible materials such as curtains, furniture
etc. Allow at least 1 metre distance.
• DO NOT use this heater in a bathroom , shower room, in the vicinity of a
swimming pool, or any wet environment.
• DO NOT locate the heater close to an adjacent wall or ceiling...allow a
distance of at least 1 metre from a wall or ceiling.
• NEVER cover the heater, or block any of the vents.
• DO NOT use if the heater elements are damaged or broken.
• NEVER touch the heater for at least 15 minutes after it is switched off.
• DO NOT leave the heater unnattended.
• If children are present.....ALWAYS use with a fireguard.
• Do NOT use in a paint spray booth or any explosive environment.
• Take care to ensure that the fan grille cannot be blocked by curtains or the like.

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ELECTRICAL CONNECTIONS
This model is provided with a 13 amp BS 1363 plug, fitted with a 13amp fuse and
MUST be connected to a standard, 230 Volt (50Hz) electrical supply, preferably
through an approved plug , or a suitably fused isolator switch.
WARNING! THIS APPLIANCE MUST BE EARTHED
IMPORTANT: The wires in the mains lead are coloured in accordance with the
following code:
Green & Yellow ........................ Earth
Blue ............................................ Neutral
Brown ........................................ Live
As the colours of the flexible lead of this appliance may not correspond with the coloured
markings identifying terminals in your plug, or your mains supply, proceed as follows:
• Connect GREEN & YELLOW coloured cord to plug terminal marked with a letter “E” or
Earth symbol “ ” or coloured GREEN or GREEN & YELLOW.
• Connect BROWN cord to terminal marked with a letter “L” or coloured RED.
• Connect BLUE cord to terminal marked with a letter “N” or coloured BLACK.
Fuse Rating
The fuse in the plug must be replaced with one of the same rating (13 amps) and this re-
placement must be ASTA approved to BS1362.
This appliance is fitted with a plug which is moulded on to the electric cable (i.e. non-
rewireable) please note:
1. The plug must be thrown away if it is cut from the electric cable. There is a danger of
electric shock if it is subsequently inserted into a socket outlet.
2. Never use the plug without the fuse cover fitted.
3. Should you wish to replace a detachable fuse carrier, ensure that the correct
replacement is used (as indicated by marking or colour code).
4. Replacement fuse covers can be obtained from most DIY or electrical stores.
Devil 4035
These machines MUST be connected to a 400 Volt, 3 PHASE 50Hz supply through a suitably
fused isolator switch. It cannot be operated from a single phase supply.
A trailing socket should be wired as follows:
Devils 4055, 4090 & 4115
• Connect the GREEN or GREEN & YELLOW coloured
wire, to the terminal marked with the letter “E” or Earth
symbol “ ”
• Connect the BLACK wire to the ‘N’ or Neutral terminal.
• Connect the Remaining wires to the terminals marked
`L1, L2 and L3.

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OPERATION
With the heater suitably sited (ensure you comply with all safety precautions),
switch the heater ON to either half or full output. Model Devil 4090 has three settings
- 1/3, 2/3 and full power (see specification chart on page 2).
A temperature control (F) is also provided for fine control of heat output.
Should the unit overheat, a thermal cutout will operate, shutting down the unit.
Allow a period of time for the unit to cool (approx. 10 minutes) before pressing the
reset using a suitable tool, and restarting.
When switching the unit OFF, it is strongly recommended that the unit is run in the
FAN ONLY mode for approx. 10 minutes, in order to cool the elements, before
switching OFF completely and finally disconnecting from the mains supply.
The thermal cutout may also operate if the heater is shut down without allowing
to cool sufficiently. If, subsequently, the machine fails to start, press the reset using
a suitable tool and try again.
NOTE: Model 4090 is provided with 3 heat settings: 1/3, 2/3 and full power
A. Off
B. Fan only
C. Half Power output*
D. Full power output*
E. Reset
F. Temperature Control
* with temperature control at MAX.
MAINTENANCE
Before performing any maintenance tasks, if the heater has been used, ALWAYS
allow it to cool down for at least 10 minutes (by switching the heater OFF, but
leave the fan running), then disconnect from the mains supply.
Periodically.
• Disconnect from the mains supply, and use compressed air to clean out the
unit. ALWAYS wear a dust mask to perform this operation.
If there is any serious build up of dirt, remove the front and rear grilles and
clean the fan and elements thoroughly with a damp cloth
• Inspect the mains cable for damage. Heat damage will cause the cable to
stiffen and crack. If this is found, have the cable replaced. Check cable routing
and ensure it is well away from the heat source.
WARNING!
IF YOU ARE IN ANY DOUBT ABOUT ELECTRICAL CONNECTIONS, CONSULT A
QUALIFIED ELECTRICIAN.
DO NOT ATTEMPT ELECTRICAL CONNECTIONS or REPAIRS YOURSELF.

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SPARE PARTS - DEVIL 4035
1 HANDLE RPC01002
2 UPPER PANEL RPC63007
3 SENSOR HOLDER RPC01006
4 HEATING ELEMENT
HOLDER RPC62002
5 FAN RPC800202
6 MOTOR RPC800205
7 BACK GUARD RPC63008
8 POWER CABLE WITH
PLUG RPC800208
9 LEFT PANEL RPC63009
10 TERMINAL BOARD RPC800209
11 SAFETY THERMOSTAT
BRACKET (part. 1/2) RPC01007
12 SAFETY THERMOSTAT
BRACKET (part. 2/2) RPC01008
No. Description Part No. No. Description Part No.
13 SAFETY THERMOSTAT RPC36007
14 RIGHT PANEL RPC63010
15 ROOM THERMOSTAT RPC800214
16 SWITCH RPC320034
17 FIXING RING RPC01005
18 KNOB RPC010142
19 CONTROL PANEL RPC63011
20 HEATING ELEMENT RPC07004
21 ROOM THERMOSTAT
BRACKET RPC63012
22 BOTTOM BOARD RPC63012
24 FOOT RPC02001
25 FRONT GRILL RPC24002

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SPARE PARTS - DEVIL 4055
1 HANDLE RPC01002
2 UPPER PANEL RPC63007
3 SENSOR HOLDER RPC01006
4 HEATING ELEMENT
HOLDER RPC62003
5 FAN RPC800203
6 MOTOR RPC800206
7 BACK GUARD RPC63008
8 POWER CABLE WITH
PLUG RPC63008
8 4 PIN PLUG RPC800194
9 TERMINAL BOARD RPC800209
10 SAFETY THERMOSTAT
BRACKET (part. 1/2) RPC01007
11 SAFETY THERMOSTAT
BRACKET (part. 2/2) RPC01008
No. Description Part No. No. Description Part No.
12 RELAY RPC800218
13 SAFETY THERMOSTAT RPC800212
14 INSULATING COVER RPC63014
15 LEFT PANEL RPC63009
15 RIGHT PANEL RPC63010
16 ROOM THERMOSTAT RPC800215
17 SWITCH RPC32002
18 FIXING RING RPC01005
19 KNOB RPC010142
20 CONTROL PANEL RPC63013
21 HEATING ELEMENT RPC800217
22 ROOM THERMOSTAT
BRACKET RPC63012
24 BOTTOM PANEL RPC63012
25 FOOT RPC02001
26 FRONT GUARD RPC24002

SPARE PARTS - DEVIL 4090
1 TRAILING SOCKET RPC20430019
2 FIXED PLUG RPC20430023
3 UPPER PANEL RPC20630268
4 HANDLE RPC20010007
5 CASING PANEL RPC20630269
6 BASE PANEL RPC20630267
7 MOTOR RPC20400069
8 JOINT RPC20010038
9 FAN RPC20200021
10 4 POSITION SWITCH RPC20320025
No. Description Part No. No. Description Part No.
11 AIR INLET RPC20620929
12 ELECTRONIC BOARD RPC20470026
13 SPACER RPC20010068
14 BOARD SUPPORT RPC20620930
15 THERMOSTAT RPC20360024
16 CONTROL PANEL RPC20620925
17 KNOB RPC20320024
18 CLIP RPC20230254
19 FRONT GUARD RPC20240040
20 HEATING ELEMENT RPC20070028
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SPARE PARTS - DEVIL 4115
1 FIXED PLUG RPC20430020
2 TRAILING SOCKET RPC20430021
3 PLUG BRACKET RPC20620956
4 LEFT SIDE PANEL RPC20630279
5 HANDLE RPC20610117
6 CAP RPC20020005
7 CONTROL PANEL RPC20620957
8 3 POSITION SWITCH RPC20320026
9 SPACER RPC20010068
10 BOARD SUPPORT RPC20620930
11 ELECTRONIC BOARD RPC20470026
12 TEMP. REGULATOR RPC20360024
No. Description Part No. No. Description Part No.
13 UPPER PANEL RPC20630277
14 RIGHT SIDE PANEL RPC20630280
15 KNOB RPC20320024
16 MOTOR RPC20400069
17 JOINT RPC20010038
18 FAN RPC20200067
19 INSULATING PANEL RPC20060021
20 BASE PANEL RPC20630278
21 AIR INLET RPC20620955
22 HEATING ELEMENT RPC20070027
23 FRONT GUARD RPC20240041
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WIRING DIAGRAMS
Devil 4035
Devil 4055
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Devil 4090
Devil 4115
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