Coastal Amusements Jacks Hi User manual

*4Player*
*4Player**4Player*
*4Player*
USA
USAUSA
USA
(Ticket)
Produced by :
Harry Levy Amusement
Contractor Ltd
Distributed in North and South America exclusively by:
COASTAL AMUSEMENTS, INC.
COASTAL AMUSEMENTS, INC.COASTAL AMUSEMENTS, INC.
COASTAL AMUSEMENTS, INC.
1935 Swarthmore Ave.
Lakewood, NJ 08701 (USA)
Tel: [phone] Fax: [phone]
e-mail: [email protected]
visit our web site at: www.coastalamusements.com

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Contents
Section 1 Commissioning
1.1 - Receipt of machine
1.2 - Electrical connection
1.3 - Electrical supply entry
1.4 - Physical dimension
1.5 - Initial operation
Section 2 Access
2.1 - Access to the machine
Section 3 Game Operation
3.1 - The game
3.2 - Priming the playfield with coins
3.3 - General care and maintenance
Section 4 Electrical Systems
4.1 - Circuit breakers
4.2 - Logic Board
4.3 - Sound board
4.4 - Hoppers
4.5 - Power supplies
4.6 - Feature interface board
4.7 - Reel mechanism
4.8 – Coin-in sensor board
4.9 - Counters
4.10 - Tilt board
4.11 - Alarm board
4.12 - Pusher box motor control
4.13 – Swipe change facility (Optional Fit)
Section 5 Lighting
5.1 - Cabinet lighting
Section 6 Mechanical Systems
6.1 - Pusher boxes
Section 7 Fault Finding
7.1 - Methodology
7.2 - System checking
7.3 - Basic checks
Section 8 Spares Listing
Section 9 Electrical Schematic Diagrams

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Circuit Breaker
1.0 Commissioning
1.1 Receipt Of Machine
Upon receipt of machine carefully remove all protective packaging and establish machine on a flat
and level floor. Take care to protect the machine from sudden shocks etc. when lifting or
manhandling.
The machine should only be situated indoors, and should not be subjected to any other
environments. Ensure all ventilation grills have at least 4" (100mm) clearance from other surfaces
to permit adequate cooling.
1.2 Electrical Connection
The Jacks Hi machine should be connected to the mains supply via a suitable plug to suit your
installation requirements. Supply entry to the machine is via an IEC 320 style filtered inlet (Ref:
Section 1.3). A competent trained person should always carry this out. If in any doubt, consult a
qualified electrician.
Mains wiring: Live Black
Neutral White
Earth Green
THIS MACHINE MUST BE EARTHED/GROUNDED
1.3 Electrical Supply Entry
This machine may have the electrical supply connected either at the base or at the very top, as best
suits the location in which the machine is situated. The base feed entry socket is located on the rear
of the machine. The top feed entry socket is located on the top surface of the top sign.
The On/Off switch is a three-position switch, with the central position being ‘Off’. Left and right of
this position are ‘On - Top Feed’ and ‘On - Bottom Feed’ respectively. The main supply circuit
breaker is also located in the same enclosure.
Main Supply Switch & Circuit Breaker
Main Switch

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1.5 Initial Operation
Connect the mains supply and switch ON.
The Top-Sign and Coin-Entry fluorescent lamps will illuminate and the pusher boxes start moving.
Insert a coin in any of the coin entry chutes, a tune will be heard as the coin is accepted. The
corresponding section coin-in counter will be incremented. The game is now initiated and will
remain so for approximately 25 seconds.
The anti abuse 'slam-tilt' alarm feature may be tested by thumping on a lower cabinet door. The
alarm should sound and the top sign lights go out. All count hoppers will run, directing any fallen
coins off the playfield into the cashbox. No award is made to the pay cup in this instance. There is
also a tilt pendulum sensor in the centre top sign, which will detect machine movement from level.
The operation of the tilt or slam tilt alarm stops all games in progress and lasts approximately 10
seconds.
A safety feature is incorporated which will stop the pusher drive motor should a jam or restriction
occur. Simply holding back an advancing pusher box will test this. To effect reset of this feature,
operate the reset switch, which is discreetly located in the roof section behind the top sign mount
pillar (access door end).
2 Access
2.1 Access To Machine
Playfield
Release the lock at the top of the glass and hinge backward far enough to get a firm
handhold either side. Carefully lift clear of the machine and store safely.
Coin-Entry
Release the locks (key 301) at the top of the door and hinge backwards.
Lower Cabinet
Each player section has an access door below the playfield which may be fully removed by
releasing the lock (key 301), hinge outward and lift clear.
Cashbox
Each player section has an access door located below the lower cabinet, which can be fully
removed by releasing the lock (key 201) at the top, hinge outward, and lift clear. The cash
box is located within.
Top-Sign
The artwork panels require to be unscrewed and carefully removed, permitting access to the
top sign. Dangerous voltages are present within the top signs, and access should only be
undertaken by competently trained persons.

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3 Game Operation
3.1 The Game
Attract Mode
When not in active play, the machine lighting and pusher box mechanism operate continuously. An
attract sound may be heard at intervals dependant on the switch settings of the sound board. The
reel mechanism will occasional rotate to create interest in the playfield.
Active Play Mode
When coins of the correct type are inserted into a coin entry chute they are detected by a dual beam
opto sensor activating that particular player section and then pass down the moving coin chute into
the pin perspex to the playfield. Coins of the incorrect type fall through the chute and are collected
in the reject trays, not activating the sensors.
After coin entry, a player section remains enabled for approximately 20 seconds, allowing the player
the full benefits from the effects of his coin.
All coins in and feature payouts are recorded on separate electro-mechanical counters (see
‘counters’ section), located in each section coin entry area. It is recommended that readings of these
counters be taken regularly, to establish a clear pattern of usage/profit and thus any significant
deviations may highlight a fault condition requiring attention. All in/out counts are simultaneously
recorded and maintained in non-volatile RAM, and may be read electronically by connecting an
appropriately programmed computer (not supplied) into the RS232 data retrieval socket, located on
the section logic board.
3.2 Priming The Playfields With Coins.
Each player section requires approximately 900 coins, of which the first 850 may be hand placed on
the playfield. The final 50 for each section should be played into the machine via the coin entry
slots in order to achieve the best possible visual appearance of the playfield area.
Remember to record the coin counter readings after priming for your records.

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3.3 General Care & Maintenance
The Jacks Hi is a robust and reliable machine, which looked after will give years of profitable
service. Regular cleaning is the key to optimum condition and performance.
To maintain all visible surfaces in an 'as new condition':
3. Plastic and Glass Fibre - use a general purpose (non aggressive) water based detergent and finish
with a quality furniture polish.
2. Laminated Cabinet trims - clean with an all purpose non-aggressive cleaner and finish to a high
gloss using a furniture polish.
3. Glass and Chrome - clean with a quality window cleaning solution.
Do not use caustic or abrasive cleaners. Always use cleaning products in accordance with the
manufacturers instructions.
The Jacks Hi utilises 'sealed for life' type bearings and a high quality mechanical components that
do not require regular greasing or regular servicing.
It is recommended an initial inspection be carried out after approximately two months usage, to
check for any signs of wear on the moving parts. Adjust as required, and thereafter inspect
annually.

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Mains Supply
Circuit Breaker
Mains Supply Feed
Selection Switch
4Electrical Systems
4.1 Circuit Breakers
Mains Supply Circuit Breaker
The Mains Supply is protected by a thermally operated circuit breaker, which can be
manually reset. This circuit breaker is located in a metal enclosure together with the main
supply switch.
Should this device trip, firstly ascertain the cause of the fault and rectify. To reset the
device, simply depress the yellow centre back into the body of the circuit breaker.
Motor Fuse
The Motor fuse is located on the motor control PCB (located within top sign No.1 – see
‘Access section’). This fuse is designed to protect the motor control circuitry and must only
be replaced with an identical item. Failure of this fuse would normally indicate a motor
fault.
Motor fuse 2 Amp (T) 20mm
(T) = Time Delay/Anti-Surge
Power Supplies
For each set of back-to-back player sections, there is a power supply unit (PSU) and
Dichroic lighting transformer. These both have circuit breakers fitted in the low voltage
sides of the circuits. These circuit breakers are physically mounted within the metal
enclosures of these units, and the reset buttons are easily accessible without opening the
units.
PSU Dichroic Transformer
12 Volt 4 Amp Section A 10 Amp (2 x 50W Lamps max)
24 Volt 3 Amp Section B 10 Amp (2 x 50W Lamps max)
The circuit breakers provide protection for the circuit cabling etc. In most instances of a
fault condition occurring, the switch-mode power supply will fold-back within a fraction of a
second to near zero. Removal of the fault allows the supplies to re-establish. Should a
circuit breaker trip, reset is achieved by pressing the protruding white button back into the
device body.

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RS232 Dataport
Supplies healthy
LEDs
Non-Volatile
RAM
PIC
Micro-controller
DIP Sw.1
DIP Sw.2
4.2 Logic Board
The logic board houses the game Micro-controller (PIC) and the Non-volatile RAM,
together with interfacing electronics and RS232 data port. There is one logic board per
player section.
Main Logic Board
Program: JAXHI06 V1.1
Switch settings:
SW1 Poles 12 Tickets On Coin-In
0 0 0
1 0 1
0 1 2
1 1 3
Poles 34 Win Table Select
Card 2 4 6 8 J
0 0 5 10 15 20 25 FACTORY SETTING
1 0 5 10 20 30 40
0 1 5 10 20 40 60
1 1 5 10 20 30 50
Poles 56 7 8 Tickets Per Coin Over The Edge
0 0 0 0 1
1 0 0 0 2
0 1 0 0 3
1 1 0 0 4
0 0 1 0 5
1 0 1 0 6
0 1 1 0 7
1 1 1 0 8
0 0 0 1 9
1 0 0 1 10
0 1 0 1 11
1 1 0 1 12
0 0 1 1 13
1 0 1 1 14
0 1 1 1 15
1 1 1 1 16

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Logic board switch settings continued:
SW2
Poles 1 2 3 Nominal % Payout
0 0 0 30
1 0 0 35
0 1 0 40
1 1 0 45 (Factor Setting)
0 0 1 50
1 0 1 55
0 1 1 60
1 1 1 65
SW2 Pole 4
Pole 4 is used to ‘reset ‘ the current payout percentage registers. When in play, the program
tracks the payouts and adjusts the availability of the higher value cards so as to maintain the
selected percentage payout (poles 1-3).
When the percentage settings are altered, it may be desired to reset the program to the new
settings immediately, rather than allowing the program to adjust over a period of time. This
‘register reset’ may be achieved by selecting pole 4 to ON, switching the machine ON, and
then switching pole 4 OFF. In confirmation of the register reset, a ‘coin-in’ sound will be
generated.
It is a feature of the electronics that data regarding game play is written to a non-volatile
RAM. As such the machine ‘remembers’ unpaid awards etc. These events can’t therefore,
be cleared by switching off then on again, they must occur in order to be released from a
‘call attendant’ mode. The red beacon light illuminates over the section when such a
situation occurs.
Bonus Empty Caption – Coin Entry Door
Should the supply of tickets run out, the ‘Bonus empty when light’ caption on the coin entry
door will illuminate continuously.

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DIP Switch
PIC
EPROM
Volume
4.3 Sound Board
Program: PIC: QSOUND27 V1.0
EPROMS: JAXSND7 V1.0
DIP-Switch settings
Pole 1 2 3 Select
off off off No attract music
on off off 30 sec attract music interval
off on off 60 sec attract music interval
on on off 90 sec attract music interval
off off on 120 sec attract music interval
on off on 150 sec attract music interval
off on on 180 sec attract music interval
on on on 210 sec attract music interval
Pole 4 5 6 No. of messages played in attract
off off off 1
Loudspeaker The loud speaker is located in the top of the centre coin entry area.
It is rated at 8 Ohms 25 watts.
4.4 Hoppers
There is a hopper fitted in each player section of the machine. This hopper is used to count the
coins that fall over the edge. The hopper is triggered by coins falling over the edge being detected
by a microphone physically secured to the metallic win chute. This signal is processed by the
microphone board, which in turn signals the main logic board. This board controls the drive to the
hopper and the processing of coin pulses produced by it.
Important… Do not disconnect the hopper with power turned on; damage to the optical
sensor can occur.

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4.5 Power Supplies
WARNING - Dangerous voltages (230 V) within - Disconnect from the mains supply!
Each set of two back-to-back player sections shares a power supply unit (PSU) and Dichroic
lighting transformer. These units are fitted one in each of the lower compartments. Both units are
housed in earthed metal enclosures; with ventilation holes too permit free circulation of air. Both
units are slightly raised up off the base, to allow air to enter from below
The PSU houses one 12VDC and one 24VDC switch-mode power supply and associated circuit
breakers. The Dichroic unit houses a 200VA 11.8VAC transformer, used solely to power the
dichroic spot lamps used on each playfield.
Power Supply Unit Dichroic Transformer
4.6 Feature Interface Board
Located on the centre rear of the pin Perspex, the feature interface board has three purposes. Firstly
it dives the ‘card’ lamps of both the pin Perspex and the top sign. Secondly, it drives the reel
mechanism, and thirdly it has the ‘flag-opto’ switches of the bonus channels mounted on it. The
data to and from the main logic board is transmitted via a serial link.
Feature Interface Board

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Lampholder
Plastic Release Tabs
Dual Beam
Opto Sensors Coin Chutes
4.8 Reel Mechanism
The reel mechanism is located on the rear of the pin perspex, with three illuminated graphics on the
reel band displayed through a clear window in the perspex. The reel band is removable by lifting
the two grey plastic tabs and then pressing inward on the roller assembly, which will click into the
retracted position, thus removing tension from the reel band It is probably best to release the reel
mech from its mounting if it is required to replace the reel band Illumination lamps may be
removed and replaced by releasing the PCB mounted lamp holder. This is simply a case of turning
the lamp holder a quarter turn anti-clockwise. The lamp is a push fit in to the lamp holder.
Refitting the reel band is a reverse proceedure, ensuring it is the correct way round for the plastic tab
to align with the optical position sensor. Lifting the plastic tabs on the front roller assembly allows
spring tension to be re-applied to the reel band.
4.8 Coin-In Sensor & Lockout
4.8 Coin-In Sensor Board
Coins enter via one of three coin chutes and pass through a dual beam coin sensor. These are
connected to an interface board, which generates a coin-in signal. This signal is directed to the
section logic board, which in turn activates the player section and increments the coin-in counter.

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4.9 Counters
Electro-mechanical counters are provided in each player section, located in the coin entry
compartment. These counters record the number of coins in, feature awarded coins out, coins over
the edge/tickets issued. Taking readings from these counters regularly will obviously facilitate the
monitoring of the machine performance and assist in cash accounting.
The readings of these counters (coins-in & coins out) can also be accessed via the data port on the
logic board using a computer (not supplied) installed with the appropriate software.
4.10 Tilt board
The Tilt board is located in the top sign. This board has the pendulum tilt device (centre top sign)
and the slam tilt switches (all lower compartment doors) as its inputs. Should any one of these
inputs be activated, the tilt board immediately activates an audible alarm (top sign, access door end)
and switches off the lighting in all three top signs, so as to indicate which machine is being
tampered with. Provided there are no further inputs, the tilt alarm condition will only remain active
for a short period of time, when it will then automatically reset.
The tilt board switches the mains lighting in the centre top sign and a separate relay board in each of
the end top signs switches the mains lighting there.
Tilt Board
Connections
for switched
mains

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4.11 Alarm Board
Located in the No.1 top sign (access door end of machine), this board drives a sounder to produce
the alarm tone for tilt, motor jam etc.
Alarm Board
4.12 Pusher Box Motor Control
This system utilises an opto-electronic method to monitor the motor load, and stop the motor in the
event of a restriction/jam.
The motor drive shaft extends some 35mm out of the rear end of the motor case. It is here that the
opto sensor PCB is located, secured to the motor case. The motor shaft has a hole drilled in it,
through which the infrared beam may pass when correctly aligned. With the rotation of the motor
shaft, this results in the beam being continually interrupted, and a resultant string of pulses produced
by the opto receiver.
Opto Sensor PCB Mounted To Motor
Close Up Of Opto Sensor PCB
Sounder
Opto
Receiver
Hole For
Motor Shaft
Opto
Transmitter
Opto Sensor
PCB
Rear End Of
Motor Case
Motor Shaft

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The pulses produced by the opto receiver are monitored by the circuitry of the motor control PCB.
This control circuit basically monitors for a given number of pulses within a set time frame. Should
this number of pulses decrease beyond the tolerated amount, the supply to the motor is immediately
switched off via a solid-state relay. The control of the motor cut off point may be set by way of a 4
way DIP switch mounted on the motor control board (located in No.1 top sign) thus:
Pole 1 2 Response
off off Fastest
on off 2nd Fastest
off on 2nd Slowest
on on Slowest
Pole 3 4 Stop Resistance
off off Weakest
on off 2nd Weakest
off on 2nd Hardest
on on Hardest
When the system operates and stops the motor, the supply to the motor remains off until manual
reset is initiated. This creates the opportunity to ensure the machine is in a safe state to re-start; a
visual check by the attendant ensuring that there is no longer any item causing the obstruction.
Reset of the system is done by depressing the 'Restart' switch on the Motor Control PCB or by way
of the remotely located reset switch (mounted in the roof section, behind the end top sign foot
support).
There is an LED on the Motor Control PCB, which indicates the output of the opto-sensor. In
normal operation this will appear to be continuously ON, due to the high repetition rate of the
pulses. This facility may be used to check the operation of the sensors, by manually rotating the
motor shaft and observing the LED. The LED should turn on then off as the hole in the shaft passes
between the sensors. The 20mm fuse on this PCB is to provide over current protection to the solid-
state relay/motor combination. The other relay (RL1) is used to provide a switching function upon
system operation, which is used for signalling to other circuits for alarm operation etc.
Reset
Switch
Alarm/Operation
Relay
Motor
Fuse
Motor Supply
Solid State Relay
DIP Switches
Sensor LED

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4.13 Swipe Change Facility (Optional Fit)
If the machine was purchased with the optional facility to interface with a swipe card change
facility, then a change board and interface relay will have been installed. This is ‘interface’
circuitry, and the swipe card system needs to be installed by a trained person. The supplied
installation basically provides for a pulsed input, inhibit relay output and payout hopper control.
There is a free ended yellow wire which is the pulse input (black wire is the zero volt reference for
this input) and a green and grey pair of wires which are the volt free contacts of the inhibit relay.
These lengths of wire are coiled and secured with cable ties to adjacent machine looming.
Change Board
Program: CHANGE21 V1.1
SW1
Poles
12 3 4 5 6 7 8 Function
off off off off off - - -
- - -
on on on on on - - -
Poles 1-5 = No. Pulses Out
1-32 pulses
(Binary + 1)
on - - Swipe Mode On
off - - Swipe disabled
SW2
Not Used
SW3
Not Used
SW3
SW1
SW2

Page 17
5 Lighting
5.1 Cabinet Lighting
Fluorescent Lighting WARNING - Dangerous Voltages (230v) - switch OFF prior to replacing!
Fluorescent tube lighting is situated in both the top sign and the coin entry areas. The lighting in the
coin entry area has double insulated fittings in accordance with current regulations, and the control
gear is mounted on a light tray in each top sign, together with the control gear for that top sign
lighting.
Light Tray Located In Top Sign
Dichroic Lighting WARNING - These lamps become very hot in operation
allow to cool before handling!
Low voltage dichroic spot lamp lighting is situated at the top of each playfield. These lamps are
easily replaced by simply pulling the old bulb free from the fitting, and pushing the replacement
bulb back in place. Power for these lights is derived from an isolation transformer (see power
supplies section of this manual).
Beacon Light
Located on the top of each top sign, these red beacon lights serve to enhance the game by flashing in
the event of a bonus win and serve to draw the operating staffs attention in the event of a problem
by remaining on permanently.

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6 Mechanical Systems
6.1 Pusher boxes
The pusher boxes are mounted on two Accuride slide bearings. An annual check to remove any
build up of dust, and a light coat of grease will ensure many years of reliable service.
Ensure that the coin scraper system is fully intact and working smoothly and freely, replace any
suspect parts subject to wear.
7 Fault Finding
7.1 Methodology
It is of mutual interest that your pusher is kept in excellent working condition, therefore when
required please order original replacement parts from your distributor, MGA. If a fault occurs with
any electrical system SWITCH THE MACHINE OFF. Check that:-
a) There is a suitable mains supply.
b) All circuit breakers are set.
c) All plugs and sockets are correctly mated.
d) No wires are trapped, damaged or broken.
e) All wires are properly secured to their terminals and pins.
Wiring check.
A visual inspection will reveal the general condition of the wiring. A more thorough test using a
continuity tester will be needed to check apparently intact wires, however once a machine has been
playing successfully for some time wiring is not usually at fault.
Device testing.
Disconnect the machine from the mains supply then check the physical condition and operation of
the suspect device (remove from the machine if necessary). Bench test if possible using a suitable
power supply.
In general PCB's are not user serviceable. Should a problem develop indicating a board fault it is
recommended that the board be returned to your distributor for repair.
7.2 Systems Checking
When a fault occurs that affects two back-to-back sections of the machine, the power supply system
should be investigated first.
Check plugs are fully mated and wiring intact.
Check relevant circuit breakers are all set.
Refer to schematics and drawings to check power connections, voltages etc.
If the fault is not visual, or easily measurable it is often helpful to disconnect the outputs from the
PSU, check that the PSU is functioning then connect the loads one at a time.
It is easy to identify the faulty system, then use a similar technique within that system (such as
disconnecting all hoppers) to identify the faulty component.

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7.3 Basic Checks
Symptom Possible Fault Remedy
Will not start Internal switch OFF Check internal switch is ON
Circuit breaker tripped Check plug fuse then circuit breakers.
No sound Volume Adjust volume
Speaker Check wiring. Replace if faulty
Sound board Check power supply & connectors,
replace board if faulty.
Light failed Tube failed Check end caps & wiring
Replace tube.
Starter failed Replace with same type.
Choke (ballast) failed Replace with same rating.
Pusher boxes not moving Power to motor Check for coins or
Mechanical jam swag causing jam.
Clear&reset.
Tilt alarm not working Pendulum stuck Check pendulum & adjust.
Door bump sensor Check & adjust.
Sounder Test connections & power
Tilt P.C.B Check connections & power.
Counter not working Wiring Check connectors & loom
Counter Bench test / replace.
Opto sensor Check opto sensor operation.
Hopper not working Hopper motor. Bench test with power supply.
Power. Check supply & connections.
Jammed. Check for obstruction.
Coin entry lock out Lock out conditions Award not completed (empty hopper).
(Beacon light Counter fault or not connected.
permanently on) RAM IC read/write error
24 V supply failure (monitored)
Reel Mech’ positioning error.
Coin-in detect fall time/direction

Page 20
8 Spare Parts List
This spares list is by no means fully comprehensive; since to provide the full listing would require
another volume! The following are some of the more commonly required items that you may need.
If the item you require is not listed, please contact either your distributor or Harry Levy
Amusements and we will be pleased to assist you.
Description Harry Levy Stock Number
201 lock & keys 6278
301 lock & keys 6087
Accuride pusher box slide 6081
Circuit Breaker 10A 8883
Circuit Breaker 3A 8879
Circuit Breaker 4A 8880
Circuit Breaker 7.5A (mains) 8714
Counter PCB (assembled) 6029
Electronic alarm board 7819
Fan 12 VDC 8624
Filter - Mains 6 A 8178
Hopper USA – Token 8676
Interface board – feature 8873
Key switch 6610
Led board 22066
Logic board 22099
Microphone board 8498
Motor 110V 60Hz 8567
Motor control board 8321
Motor Opto board 8318
Power supply 12V 100W 22064
Power supply 24V 100W 8860
Reel band – cards JK9025
Reel stickers UK JK9033
Reel mechanism 22071
Sound board 22050
Speaker 6979
Switch - ON / OFF / ON 8712
Switch - pendulum tilt CC004
Switch - reset 6127
Switch – slam tilt 6149
Tilt board 7917
Transformer Dichroic 200VA 7972
Other items may be available on request.