COBHAM SAILOR 6110 mini-C GMDSS User manual

SAILOR 6110 mini-C GMDSS
Installation manual

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SAILOR 6110 mini-C GMDSS
Installation manual
Document number: 98-154173-A
Release date: December 23, 2016

ii
Disclaimer
Any responsibility or liability for loss or damage in connection with the use of
this product and the accompanying documentation is disclaimed by Thrane &
Thrane A/S. The information in this manual is provided for information
purposes only, is subject to change without notice and may contain errors or
inaccuracies. Manuals issued by Thrane & Thrane A/S are periodically revised
and updated. Anyone relying on this information should acquire the most
current version e.g. from www.cobham.com/satcom, Cobham SYNC
Partner Portal, or from the distributor.Thrane & Thrane A/S is not
responsible for the content or accuracy of any translations or reproductions,
in whole or in part, of this manual from any other source. In the event of any
discrepancies, the English version shall be the governing text.
Thrane & Thrane A/S is trading as Cobham SATCOM.
Copyright
© 2016 Thrane & Thrane A/S. All rights reserved.
Trademark Acknowledgements
•Inmarsat is a registered trademark of the International Maritime Satellite
Organisation (IMSO) and is licensed by IMSO to Inmarsat Limited and
Inmarsat Ventures plc.
•SAILOR is a registered trademark of Thrane & Thrane A/S in the European
Union, the United States and other countries.
• Other product and company names mentioned in this manual may be
trademarks or trade names of their respective owners.

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Safety summary
The following general safety precautions must be observed during all
phases of operation, service and repair of this equipment. Failure to
comply with these precautions or with specific warnings elsewhere in this
manual violates safety standards of design, manufacture and intended
use of the equipment. Thrane & Thrane A/S assumes no liability for the
customer's failure to comply with these requirements.
Observe marked areas
Under extreme heat conditions do not touch areas
of units that are marked with this symbol, as it may
result in injury.
Microwave radiation hazards
During transmission the antenna in this system radiates Microwave
Power.This radiation may be hazardous to humans close to the antenna.
When the system is powered, make sure that nobody gets closer than the
recommended minimum safety distance of 0.3 m (1 ft.).
Dangers de rayonnements micro-ondes
Lors de transmissions, l'antenne émet des rayons micro-ondes puissants.
Ce rayonnement peut être dangereux pour les personnes à proximité de
l'antenne. Lorsque le système est sous tension, assurez-vous que personne
ne s’approche à moins de 0,3 m (1 pi.) de l’antenne, la distance de sécurité
minimale recommandée.
Keep away from live circuits
Operating personnel must not remove equipment covers. Only qualified
maintenance personal must make component replacement and internal
adjustment. Under certain conditions, dangerous voltages may exist even
with the cable removed. To avoid injuries, always disconnect power and
discharge circuits before touching them.
Compass safe distance
Minimum safety distance: 5 m from the SAILOR 3027 GMDSS Terminal.

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About the manual
Naming conventions
The following naming conventions are used in this manual:
Intended readers
This manual is an installation manual for the SAILOR 6110 mini-C GMDSS. The
manual is intended for installers of the system and service personnel.
Personnel installing or servicing the system must be properly trained and
authorized by Cobham SATCOM. It is important that you observe all safety
requirements listed in the beginning of this manual, and install the system
according to the guidelines in this manual.
Manual overview
Note that this manual does not cover how to use the system. For information
on usage refer to the user manual [1].
This manual covers the SAILOR 6110 with the SAILOR 6018 Message
Terminal. For information specific to the SAILOR 6006 Message Terminal,
refer to the manuals [7], [8] and [9].
Part numbers for related manuals are listed in the next section.
This manual has the following chapters:
•Introduction contains an overview of the system.
•Install the system explains how to mount the units.
Short name Used for
SAILOR 6110 SAILOR 6110 mini-C GMDSS
SAILOR 3027 SAILOR 3027 GMDSS Terminal
SAILOR 6018 SAILOR 6018 Message Terminal
terminal SAILOR 3027 GMDSS Terminal, or
generally for mini-C terminals
Table 1: Naming conventions for terminal and system

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•Connect the system explains how to connect the units in the system
and shows wiring, pin-out and cable requirements.
•Configuration describes the tools available and explains the initial
configuration of the system.
•Installation check and test contains a check list for verifying the
physical installation and guidelines for testing the installation.
•Service and maintenance contains guidelines for handling, maintaining
and repacking the SAILOR 6110.
Related documents
The below list shows the documents related to this manual and to the
SAILOR 6110 mini-C GMDSS.
Ref Title and description Document number
[1] SAILOR 6110 mini-C GMDSS, User manual
(with SAILOR 6018 Message Terminal)
98-154172
[2] SAILOR 6018 Message Terminal, Installation
manual
98-150478
[3] SAILOR 6101 and 6103 Alarm Panel,
Installation and user manual
98-130981
[4] SAILOR 6081 PSU and Charger, Installation
and user manual
98-130980
[5] SAILOR 6000 GMDSS Console system,
Installation manual
98-131571
[6] SAILOR 6194 Terminal Control Unit,
Installation and user manual
98-131593
[7] SAILOR 6110 mini-C GMDSS, User manual
(with SAILOR 6006 Message Terminal)
98-130753
[8] SAILOR 6110 mini-C GMDSS, Installation
manual
(with SAILOR 6006 Message Terminal)
98-130752
Table 2: Related documents

vi
Typography
In this manual, typography is used as indicated below:
Bold is used for the following purposes:
•Toemphasizewords.
Example: “Do not touch the antenna”.
• To indicate what the user should select in the user interface.
Example: “Select SETTINGS > LAN”.
Italic is used to emphasize the paragraph title in cross-references.
Example: “For further information, see Connecting Cables on page...”.
COURIER is used to indicate low level commands or text in the display.
Example: “The display shows Distress”.
Online training for Cobham SATCOM partners
As a Cobham SATCOM Partner you have access to free of charge technical
training in this SAILOR product covering installation, commissioning and
repair.
For details on available training classes please consult the Training Academy.
If the above link does not work, go to cobham.com/satcom. Select Cobham
SYNC Partner Portal. Then select Training. Enter email and password and
log into the Cobham SATCOM Training Academy.
To learn more on CAN-bus as used with this product you may take the
eLearning course “Introduction to CAN-bus” available at the Training
Academy.
[9] SAILOR 6006/6007 Message Terminal,
Installation manual
98-130088
[10] Software Interface Reference Manual for the
TT-3027C/D/M/LT/SSA mini-C transceivera98-147405
a. Only available for certified partners.
Ref Title and description Document number
Table 2: Related documents

vii
Table of contents
Chapter 1 Introduction
1.1 SAILOR 6110 system overview.................................................2
1.2 Units in the system ...................................................................3
1.3 SSA option .................................................................................... 8
Chapter 2 Install the system
2.1 Unpack ......................................................................................... 10
2.2 General installation requirements .................................. 11
2.3 Install the SAILOR 3027..............................................................13
2.4 Mount the SAILOR 1252 printer...........................................20
Chapter 3 Connect the system
3.1 Connect the units............................................................................23
3.2 Ground the units ..............................................................................26
3.3 The CAN backbone ................................................................ 29
3.4 Connect power ........................................................................ 30
3.5 Connectors and pinout ........................................................ 36
Chapter 4 Configuration
4.1 Register your SAILOR 3027 ......................................................48
4.2 Configuration using SAILOR 6018.......................................50
4.3 Configuration using commands ...................................... 61
4.4 SSA buttons configuration (optional) .......................... 62
4.5 SAILOR 1252 printer configuration ............................... 70

Table of contents
viii
Chapter 5 Installation check and test
5.1 Installation check list ............................................................ 72
5.2 Test the system ................................................................................73
Chapter 6 Service and maintenance
6.1 Update the software ............................................................. 80
6.2 Generate a diagnostic report...................................................83
6.3 Maintenance guidelines ...................................................... 84
6.4 Service and repair ................................................................... 85
6.5 Available parts .......................................................................... 86
App. A Technical specifications
A.1 SAILOR 6110 specifications ....................................................89
A.2 SAILOR 3027 specifications ....................................................89
Glossary ..................................................................................................................................93
Index ..................................................................................................................................97

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List of tables
Table 1: Naming conventions for terminal and system ....................................iv
Table 2: Related documents............................................................................................v
Chapter 1 Introduction
Chapter 2 Install the system
Table 3: Power consumption of system units......................................................12
Table 4: Replaceable fuses in the system...............................................................12
Chapter 3 Connect the system
Table 5: Cables in the system ......................................................................................25
Table 6: Power cable connections.............................................................................31
Table 7: Max. cable length in meters for 29 VDC operation ........................33
Table 8: SAILOR 3027 CAN connector pinout ....................................................36
Table 9: SAILOR 6018, USB connector pinout....................................................38
Table 10: SAILOR 6018, Ethernet connector pinout...........................................39
Table 11: SAILOR 6018, CAN connector pinout ...................................................40
Table 12: SAILOR 6018, Power connector pinout................................................40
Table 13: Alarm Panel, DC connector pinout..........................................................42
Table 14: Alarm Panel, Ethernet connector pinout..............................................42
Chapter 4 Configuration
Table 15: Supported LESes...............................................................................................67
Chapter 5 Installation check and test
Table 16: Installation check list .....................................................................................72
Chapter 6 Service and maintenance
Table 17: Cables and connectors, part numbers ...................................................86
Table 18: Adjustable pole/railing mount kit, part number ................................87

List of tables
x
Table 19: Plate washer for SAILOR 3027, part number .....................................87
App. A Technical specifications
Table 20: SAILOR 6110 mini-C GMDSS specifications......................................89
Table 21: SAILOR 3027 GMDSS Terminal specifications ................................. 89

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Chapter 1
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Introduction
Introduction 1
This chapter introduces the SAILOR 6110 mini-C GMDSS and briefly
describes each unit in the system. It has the following sections:
•SAILOR 6110 system overview
•Units in the system
•SSA option

Chapter 1: Introduction
2 SAILOR 6110 system overview
1.1 SAILOR 6110 system overview
The drawing below shows an example of a SAILOR 6110 mini-C GMDSS.
The SAILOR 6110 is a Global Maritime Distress and Safety System (GMDSS)
used for sending and receiving messages and Distress alerts through the
Inmarsat C satellite network.
Each unit is briefly described in the following sections. For a description of
the services supported by the Inmarsat C system and the SAILOR 6110, see
the user manual for the SAILOR 6110 mini-C GMDSS [1].
Inline micro
SAILOR 6110 GMDSS (example)
termination
CAN
CAN
LAN
LAN
LAN USB
USB
SAILOR 3027
SAILOR 6197
SAILOR 6081
SAILOR 6018
SAILOR 6001
SAILOR 6101/6103
SAILOR 1252

Chapter 1: Introduction
Units in the system 3
1111
Introduction
1.2 Units in the system
The SAILOR 6110 mini-C GMDSS comes with the following units:
•SAILOR 3027 GMDSS Terminal
•SAILOR 6018 Message Terminal
In addition to these two system units, you need a power supply and a
printer as a minimum. Cobham SATCOM offers the following units for use
with the SAILOR 6110.
•SAILOR 6081 PSU and Charger
•SAILOR 1252 Printer
•SAILOR 6197 Ethernet switch
•SAILOR 6101/6103 Alarm Panel
•SSA option
The next sections describe each of these units and options.
1.2.1 SAILOR 3027 GMDSS Terminal
The SAILOR 3027 is a GMDSS approved Inmarsat GMDSS Terminal for the
SAILOR 6110 system. It has a built-in LNA/HPA and an omni-directional
antenna designed to operate on vessels. The housing is sealed and contains
no user serviceable parts.

Chapter 1: Introduction
4 Units in the system
The SAILOR 3027 is very compact and is designed to operate in extreme
weather conditions. It has a highly sensitive built-in GPS module with 50
channels. The elevation angle of the antenna goes down to -15°, ensuring
optimum communication even in rough weather.
The SAILOR 3027 communicates locally using a CAN bus interface, capable
of carrying power as well as bi-directional communication.
For information on how to install the SAILOR 3027, see Install the
SAILOR 3027on page 13.
1.2.2 SAILOR 6018 Message Terminal
The SAILOR 6018 Message Terminal is a GMDSS approved message
terminal for the SAILOR 6110. With the SAILOR 6018 you can send Distress
alerts, read and write messages, monitor system status, change the
configuration and test the system. The SAILOR 6018 has a Distress button
for sending Distress alerts, and buttons for Mute, Dim and Power.
The SAILOR 6018 has a touch-screen interface and can be operated
without a keyboard. However, a keyboard is mandatory in a GMDSS system
and is included with the SAILOR 6110.

Chapter 1: Introduction
Units in the system 5
1111
Introduction
A CAN interface connects to the SAILOR 3027 and an Ethernet interface
connects to other equipment, such as alarm panels or a SAILOR 6081
power supply.
For information on how to install the SAILOR 6018, see SAILOR 6018
Message Terminal, Installation manual [2].
1.2.3 SAILOR 6081 PSU and Charger
The SAILOR 6081 PSU and Charger is not included with the SAILOR 6110.
The SAILOR 6081 is used to supply power to the units in the SAILOR 6110
system. It has five DC outputs of 24 V DC to 31.5 V DC (nominal 29 V DC)
each and provides 300 W continuous (370 W peak).
The SAILOR 6081 PSU and Charger provides automatic switch-over to a
connected backup battery if 115/230 VAC is not available. It also has a
charger function for charging the battery when 115/230 VAC is available.
Note that a backup battery is mandatory in the SAILOR 6110.
On the SAILOR 6018 you can read status information such as AC alarm,
backup battery status and other status information from the SAILOR 6081,
through the Ethernet connection.
For further information on the SAILOR 6081, see SAILOR 6081 PSU and
Charger, Installation and user manual [4].
Note
If you are using a different type of power supply than the
SAILOR 6081, you must install a voltage monitor.

Chapter 1: Introduction
6 Units in the system
1.2.4 SAILOR 1252 Printer
The SAILOR 1252 printer is not included with the SAILOR 6110.
The SAILOR 1252 is a standard matrix printer which connects to one of the
USB connectors on the SAILOR 6018. In the SAILOR 6110 system it is
primarily used to print SafetyNet EGCs with Distress priority.
1.2.5 SAILOR 6197 Ethernet switch
The SAILOR 6197 Ethernet switch is not included with the SAILOR 6110.
The SAILOR 6197 connects the system units that
have an Ethernet interface.
In the SAILOR 6110 system, the local network is
primarily used for monitoring purposes, alarm
reporting and service.

Chapter 1: Introduction
Units in the system 7
1111
Introduction
1.2.6 SAILOR 6101/6103 Alarm Panel
The SAILOR 6101/6103 Alarm Panel is not included with the SAILOR 6110.
In addition to the Distress button on the SAILOR 6018, you may have a
second Distress button (mandatory in most installations, check with the
GMDSS regulations). For this purpose you can use an alarm panel. Two
types of alarm panel are available from Cobham SATCOM:
•SAILOR 6101 Alarm Panel
This SAILOR 6101 has one Distress button, used for initiation of Distress
alert transmissions and for indication of incoming Distress and urgency
messages on Inmarsat-C GMDSS systems.
•SAILOR 6103 Multi Alarm Panel
Like the SAILOR 6101, the SAILOR 6103 is used for initiation of Distress
alert transmissions and for indication of incoming Distress and urgency
messages, but the SAILOR 6103 is designed for use with both VHF,
MF/HF and Inmarsat-C GMDSS systems and has 3 Distress buttons, one
for each system.
For further information on the SAILOR 6101/6103, see SAILOR 6101 and
6103 Alarm Panel, Installation and user manual [3].

Chapter 1: Introduction
8SSAoption
1.3 SSA option
The Ship Security Alert System provides ships with alarm buttons, which
can be activated in case of a piracy or terrorist attack. The alarm is a covert
signal with no sound nor flashing lights, so it is not seen nor heard by any
intruders on board the ship. The SSA option consists of three SSA buttons
(two alarm buttons and one test button). It connects to the SAILOR 6110
through the SAILOR 6194 Terminal Control Unit. The CAN interface, which
connects the SAILOR 6110 to the SAILOR 6194, also provides the power
for the SSA option.
The SAILOR 3027 must be configured with the recipient(s) of the SSA, see
SSA buttons configuration (optional) on page 62. For details on the SSA
option, refer to SAILOR 6194 Terminal Control Unit, Installation and user
manual [6].
SAILOR 6110 GMDSS with SSA (example)
29 V DC
LAN
LAN
LAN
LAN
CAN
CAN
CAN
USB
USB
SAILOR 3027 SAILOR 6194
SAILOR 6197
SAILOR 6081
SAILOR 6101/6103
SAILOR 1252
SAILOR 6001
SAILOR 6018
SAILOR 6100-913 SSA Kit/
SAILOR 6100-916 SSA US Kit