COBHAM SAILOR FleetBroadband Series Installation guide

FleetBroadband Installation
Training manual
Commissioning and On Board repair

Cobham SATCOM
Document number:
Release date:
Training Manual
FleetBroadband Installation,
Commissioning and On Board repair
SAILOR®150 FleetBroadband
SAILOR®250 FleetBroadband
SAILOR®500 FleetBroadband
EXPLORER 727 BGAN
EXPLORER 325 BGAN
TT-100-MSO-030207
2013-04-18

i
Contents
FleetBroadband Installation, ..............................................................................iii
Commissioning and On Board repair .................................................................iii
1 Inmarsat Network
1.1 Overview .............................................................................................. 1
1.2 Beam types .......................................................................................... 3
1.2.1 Global Beam............................................................................................ 3
1.2.2 Regional Beams ...................................................................................... 3
1.2.3 Narrow Beams......................................................................................... 4
1.2.4 Beam Hierarchy....................................................................................... 4
1.2.5 Elevation bands ....................................................................................... 5
1.3 BGAN-X units....................................................................................... 6
1.3.1 BGAN-X Terminal classes and capabilities.............................................. 6
1.3.2 Subscription and Quality of Service (QoS) .............................................. 7
1.4 RAN (Radio Access Network) .............................................................. 8
1.5 Core Network ..................................................................................... 10
1.5.1 HLR (Home Location Registry).............................................................. 10
1.5.2 MSC/VLR/MGW/SMSC/FRINs.............................................................. 10
1.5.3 SGSN .................................................................................................... 11
1.5.4 GGSN .................................................................................................... 11
1.6 Distribution architecture ..................................................................... 12
1.6.1 RNC Recourse Management Entities.................................................... 13
1.7 Bearers............................................................................................... 17
1.7.1 Forward direction Bearer types ............................................................. 18
1.7.2 Forward direction coding and multiplexing ............................................ 19
1.7.3 Return direction Bearer types................................................................ 20
1.7.4 Return direction coding, multiplexing and synchronisation.................... 21
1.7.5 Forward direction layout ........................................................................ 21
1.7.6 Return direction layout........................................................................... 23
1.7.7 Lease mode scenario ............................................................................ 25
2 Product Presentation
2.1 SAILOR®500 FleetBroadband........................................................... 29
2.1.1 System overview ................................................................................... 29
2.1.2 Above Deck Units (ADU) ....................................................................... 31
2.1.3 Below Deck Units (BDU) /Terminal........................................................ 40
2.1.4 Thrane IP Handset................................................................................. 41
2.2 SAILOR®250 FleetBroadband........................................................... 42
2.2.1 System overview ................................................................................... 42
2.2.2 Above Deck Unit (ADU)......................................................................... 43
2.2.3 Below Deck Units (BDU) /Terminal........................................................ 48
2.2.4 Thrane IP Handset................................................................................. 49
2.3 SAILOR®150 FleetBroadband........................................................... 50
2.3.1 System overview ................................................................................... 50
2.3.2 Above Deck Unit (ADU)......................................................................... 51
2.3.3 Below Deck Units (BDU) /Terminal........................................................ 56
2.3.4 Thrane IP Handset................................................................................. 57
2.4 AC/DC Power Supply......................................................................... 58
2.5 Alarm Panel FleetBroadband............................................................. 59

ii Content
3 Installation
3.1 Content of the package...................................................................... 63
3.2 Tools needed...................................................................................... 67
3.3 Installation precautions ...................................................................... 68
3.3.1 Radiation hazard ................................................................................... 68
3.3.2 Antenna Cable....................................................................................... 68
3.3.3 Obstruction ............................................................................................ 69
3.3.4 Interference ........................................................................................... 69
3.4 Installation of the ADU ....................................................................... 72
3.4.1 Antenna grounding ................................................................................ 72
3.4.2 Important mounting notes...................................................................... 73
3.4.3 Mounting the antenna............................................................................ 74
3.5 Installation of the BDU /Terminal........................................................ 78
3.5.1 Where to install?.................................................................................... 78
3.5.2 How to install ......................................................................................... 78
3.5.3 Antenna cable grounding....................................................................... 80
3.5.4 BDU/Terminal grounding ....................................................................... 81
3.5.5 BDU /Terminal power connection .......................................................... 82
3.6 Installation of the AC/DC Power Supply............................................. 84
3.7 Installation of the Thrane IP Handset................................................. 87
3.8 Installation of the Alarm Panel FleetBroadband ................................ 89
3.8.1 Connectors .............................................................................................. 89
3.8.2 LAN (PoE) interface ................................................................................ 89
3.8.3 DC Power input (optional) ....................................................................... 90
3.8.4 Cable requirements ................................................................................. 91
3.8.5 Connecting the Alarm Panel.................................................................... 91
3.8.6 Verifying the installation........................................................................... 92
3.9 To install the Alarm Panel .................................................................... 93
3.9.1 General installation requirements............................................................ 93
3.9.2 Mounting the Alarm Panel ....................................................................... 93
4 Interfaces
4.1 Antenna Connector .......................................................................... 101
4.2 L-band output................................................................................... 101
4.3 Phone/Fax interface......................................................................... 102
4.3.1 ConguringthePhone/Faxinterface ................................................... 103
4.4 SIM-Card reader .............................................................................. 104
4.5 ISDN interface.................................................................................. 105
4.5.1 ConguretheISDNinterface............................................................... 106
4.6 LAN Interface, VOIP......................................................................... 107
4.6.1 Local exchange ................................................................................... 110
4.6.2 Supplementary services .......................................................................111
4.7 LAN interface, Data.......................................................................... 113
4.7.1 Connecting a computer to the LAN interface....................................... 113
4.7.2 The Network Management system...................................................... 114
4.8 DC Input........................................................................................... 119
4.9 I/O ports ........................................................................................... 119
4.10Grounding ........................................................................................ 121
5 Troubleshooting
5.1 Status signalling ............................................................................. 125
5.2 Status signalling ............................................................................. 127

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5.3 Dash Board ..................................................................................... 127
5.4 Help desk ......................................................................................... 129
5.4.1 Event List............................................................................................. 129
5.4.2 Event Log ............................................................................................ 129
5.4.3 Extended status................................................................................... 130
5.5 Maintenance page............................................................................. 132
5.6 Diagnosticreport:’Reportinale’ ................................................... 134
5.7 DEBUG SHELL: ’Online reporting’.................................................. 135
5.8 Error log ........................................................................................... 136
5.9 Call Log............................................................................................ 149
5.10Error result code .............................................................................. 152
5.11 Troubleshooting ............................................................................... 153
5.12Troubleshooting Antenna Failure ..................................................... 170
6 Removal & Replacement
6.1 R&R of SAILOR®500 FleetBroadband ............................................ 179
6.1.2 R&R of BDU /Terminal Power Supply Module..................................... 179
6.2 TT-3740A SAILOR®500 FleetBroadband ADU................................ 180
6.2.1 R&R of Radome Top............................................................................ 181
6.2.2 R&RofAntennaTrackingBoard/LowNoiseAmplierModule ........... 182
6.2.3 R&R of Cross-Elevation Motor ............................................................ 182
6.2.4 R&R of GPS Module (Global Position System Module) ...................... 184
6.2.5 R&R of Elevation Motor ....................................................................... 184
6.2.6 R&RofHPAModule(HighPowerAmplier)........................................ 186
6.2.7 R&R of Azimuth Stepmotor.................................................................. 187
6.3 TT-3740B and TT-3740C SAILOR®500 FleetBroadband ADU........ 189
6.3.1 R&R of Radome Top (for ADU ver. B).................................................. 189
6.3.2 R&R of Radome Top (for ADU ver. C) ................................................. 190
6.3.2 R&R of Antenna Tracking Receiver Module (ATR).............................. 191
6.3.3 R&R of Antenna Tracking Module (ATM)............................................. 192
6.3.4 R&R of GPS Module (Global Position System) ................................... 193
6.3.5 R&RofHPAModule(HighPowerAmplier)........................................ 194
6.4 R&R of SAILOR®250 FleetBroadband ............................................ 195
6.4.1 R&R of BDU /Terminal Power Supply Module..................................... 195
6.4.2 TT-3742A SAILOR®250 FleetBroadband ADU.................................... 196
6.5 R&R of SAILOR®150 FleetBroadband ............................................ 201
6.5.1 TT-3744A SAILOR® 150 FleetBroadband ADU .................................... 201
7 Software Upload
7.1 Uploading software from your computer .......................................... 212
7.2 Downloading software from the WEB MMI ...................................... 212
7.3
Forced Software upload Broadband 500 / 250 / 150 / E727 / E325 Terminals .. 213
7.4
Forced Software upload Via USB for BGAN / E700 / E500 Terminal........... 215
8 System Test
9 Abbreviation
10 R&R of EXP. 727 Antenna
10.1R&R of EXPLORER 727.................................................................. 235
10.1.1 S-403053B-THR EXPLORER 727 Antenna Complete........................ 235

11 R&R of EXP. 325 Antenna
11.1 R&R of EXPLORER 325.................................................................. 248
11.2 Remove & replacement of Radome Top.......................................... 249
11.3 Remove & replacement of Elevation motor. .................................... 250
11.4
Remove & replacement of GPS Module (Global Position System Module) 251
11.5 Remove & replacement of Azimuth Motor. ...................................... 252
11.6
Remove & replacement of ATB (Antenna Tracking Board) - OR Rotary Joint .. 254
11.7 Remove & replacement of HPA Board............................................. 256
11.8 Guide in arranging cables................................................................ 257

Inmarsat Network