Cobra 602-3000 User manual

® 23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180, Fax. [phone]
www.cobrausa.com
04/17 ®
1
*Cobra®recommends you always wear a helmet while riding. Please never operate your motorcycle while under
the influence of alcohol and/or drugs. Enjoy the new look of your motorcycle and please ride safely.
Items Supplied >
1 - RACK
4 - 1/4-20 BUTTON HEAD SCREWS
4 - 1/4” FLAT WASHERS
8 - RUBBER WASHERS
Application(s) >
HARLEY:
TRIKE FREEWHEELER 15-19
Instruction Manual >
Read all instructions carefully and completely before installing your new Rack!
1. Open the trunk lid and remove any loose items from the trunk. Make sure to brace the trunk lid in the open
position so that it will not move when installing the rack.
2. Find the 4 mounting bosses on the underside of the trunk lid. These are the drill locations for the rack. See
FIGURE 1.
3. There should be a small indentation marking the very center of the bosses. Using a 1/16” diameter drill, very
carefully drill 4 pilot holes from the underside of the trunk lid through the center of these indentations in the
mounting bosses. Make sure to drill perpendicular to the underside of the trunk lid surface.
4. Apply masking tape over the holes on the top surface of the trunk lid to protect it from chipping. See FIGURE 2.
5. Using a 1/8” diameter drill bit, very carefully drill from the top of the trunk lid thru the pilot holes. Make sure to drill
perpendicular to the trunk lid surface.
6. Next, using a 9/32” diameter drill bit, very carefully drill from the top of the trunk lid thru the pilot holes. Make sure
to drill perpendicular to the trunk lid surface.
602-3000
Page 1 of 2
DOCUMENT NO. 0017 REV. A
FIGURE 1
TRUNK RACK
MTG BOSS
TRUNK RACK
MTG BOSS

® 23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180, Fax. [phone]
www.cobrausa.com
04/17 ®
2
Instruction Manual >
602-3000
Page 2 of 2
8. Carefully remove the masking tape from the trunk lid being sure the paint does not chip around the holes. Make
sure to clean off any residue from the tape.
9. Locate the supplied rubber washers, flat washers, and 1/4-20 screws. Place 1 flat washer and then 1 rubber
washer over each 1/4-20 button head screw. See FIGURE 3.
10. From the underside of the trunk lid insert each screw with flat washer and rubber washer through each of the
holes and then place 1 rubber washer over the threads of the bolt from the top to hold it in place. See FIGURE 3.
11. Very carefully align the mounting legs of the rack with each screw and slowly tighten the screw. Make sure not to
cross thread any screws. Snug each screw a little at a time, making sure the rack sits squarely onto the trunk lid
surface and is straight. DO NOT TIGHTEN at this time. NOTE: If the screw will not thread into the mounting boss
easily, the hole in the trunk lid may need to be enlarged with a small round file or a larger drill bit.
12. When all the screws are snug and the rack is straight on the trunk lid, tighten the screws until the rubber washers
are compressed and the rack is secure. DO NOT OVERTIGHTEN the screws or the top trunk lid surface may get
dented or scratched from the rack mounting legs.
13. Check the mounting screws after the first ride and after the first 500 miles to make sure the screws are still tight.
DOCUMENT NO. 0018 REV. A
1/4-20
SCREW
FIGURE 3
RUBBER
WASHER
RUBBER
WASHER
FLAT
WASHER
FLAT
WASHER
1/4-20
SCREW
TRUNK LID
DO NOT EXCEED THE MAXIMUM WEIGHT OF THE RACK
MAX WEIGHT CAPACITY OF RACK = 10 POUNDS.
MASKING
TAPE
MASKING
TAPE
FIGURE 2