Cobra P259643 User manual

23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180, Fax. [phone]
www.fi2000r.com
11/08
1
*
Cobra recommends you always wear a helmet while riding. Please never operate your motorcycle while under
the influence of alcohol and/or drugs. Enjoy the new look of your motorcycle and please ride safely.
Items Supplied >
1
–
Fi2000R Fuel Injection Module
5 –Zip Ties 6”
2 –Velcro Strips
Application(s) >
HARLEY SPORTSTER 07-09
Instruction Manual >
Read all instr
uctions carefully and completely before installing your new Fi2000R module.
It is recommended that a qualified mechanic or technician install this product.
1. Remove the seat and left side cover, (first pull top of cover outward, then bottom of cover upward to
release from mounting tabs). Remove the bolt at the rear of the fuel tank and prop the tank up as
high as possible without striking the front of it on triple clamp to gain access to fuel injectors.
2. Locate the factory connector on each fuel injector. And by squeezing on both sides pull them away
from the injectors.
3. Disconnect the main fuse block located on the battery hold down strap and then Velcro the Fi2000
module to the battery hold down strap so that the module housing is no higher than the top of the
battery. Now use the extra Velcro pad to re attach the main fuse block, see Figure 1.
4. Feed the Fi2000 wire harness up along the left side of the frame, resting in the plastic main harness
guide so the connectors end up in the injector area. The fuel injectors can rotate on their base,
rotate them towards the left side, (towards the horn), as far as they will go to allow Fi2000 connector
to fit on injector. Do not force them any further then they will rotate.
5. Using the longer Fi2000 injector harness, mate the Fi2000 female connector onto the front fuel
injection connector, (it will look a little different then the stock female Harley connector.) Plug the
male Fi2000 connector into the original female Harley connector. Repeat using the shorter harness
for the rear injector. Make sure to keep the correct orientation for the front and rear injectors and
connector harnesses, see Figure 2.
6. It is now time to install the oxygen sensor harnesses. Locate the rear O2connector that is directly
behind the rear cylinder on the right hand side. Slide it downwards until it releases then unplug it.
Plug the corresponding Fi2000 connectors from the shorter harness into the Harley connectors and
clip the Harley female connector back onto its original mounting spot. See Figure 3.
7. Now route the longer O2harness down and forward along the left side bottom frame rail. Ziptie the
harness in 3 places. The connectors will end up at the front O2connection. Unplug the factory
connection and again plug the corresponding Fi2000 connectors into the matching Harley connectors.
Use one ziptie and the factory U-clip to hold the connections to the frame down tube.
8. Attach the ground wire to the ground lug on the backside of the primary chain case area.
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DOCUMENT NO. 0017 REV. A

23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180, Fax. [phone]
www.fi2000r.com
11/08
2
Instruction Manual >
692
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1620CL
Page 2 of 3
9. Before re-installing the seat and left side cover, verify your connections. Remove the door from the
Fi2000 box to expose the LED’s. Verify the wire connections by (1) turning the ignition on, prior to
starting, and see if all three LED’s are on steady. If you have no light, your ground connection
(BLACK wire) has not made proper contact or your front injector connection is not complete. (2) After
achieving a steady light from all three LED’s, start the motorcycle, wait 15 seconds and let it idle, the
green light should now be the only LED on. If all three LED’s are still on after start up, verify you have
attached the injector connectors correctly. Reattach the door when finished. Note: Make sure the
ignition is turned off before changing any connection.
10. Re-install the seat and left side cover.
ADVANCED TUNING
Your Cobra Fi2000 fuel injection module has been tested and preset for best function and rideabilty
on a motorcycle in stock form. The Fi2000 does however, have 3 important adjustments that allow
you to tune the module for optimum performance, especially if you have performed other changes to
your motorcycle. These adjustments also allow you to resolve drivability issues if our stock settings
are not exactly right for your bike. Make sure your motorcycle is up to normal operating temperature
(15 minutes of riding should be sufficient) before making any adjustments. Remove the door to
expose the pots shown in Figure 4.
GREEN LED POT(left pot) -
With the Closed Loop function of this module you do not need to adjust this
setting, leave it at 3. Without a closed loop system this adjustment would affec
t idle and cruise fuel. If you
had cruising issues, this is where you would try a different setting. Generally, surging and uneven running
while cruising is a lean fuel condition, so adding a small increase in fuel by turning this adjustment
clockwise with a small flat blade screwdriver a 1/2 of a position would help. The bike would need to be
Test-driven to feel an improvement and only the setting would need to be increased until the surge went
away. Also, backfiring or popping on trailing throttle is generally a lean symptom (or an exhaust gasket
leak). The same small increases as above would be tried just until the backfiring would disappear.
YELLOW LED POT(middle pot) -this adjustment affects acceleration and power fuel. If you have a
hesitation or bogging on acceleration, this is where you would try a different setting. Aftermarket air
cleaner assemblies generally lean out fuel mixtures, so try small clockwise increases as above until a
smooth acceleration returns.
RED LED POT(right pot) -this adjustment is the top end or power fuel adjustment. Just like the main
jet in a carburetor, it starts to control fuel as you demand maximum power from your bike and takes
over completely above 4000 R.P.M. As performance gains are added to your motorcycle, such as big
bore kits, camshafts, flowed cylinder heads, etc., each component will increase the fuel demand of
the system. With the red pot turned to its maximum (10) position, the Fi2000 will cope with nearly 100
R.W. horsepower. An all-stock motor will only require a 2 position. You can generally, if you are
using quality performance engine upgrades, in a sensible combination equate the numbers evenly
from 2 up to 10 based on horsepower gains.
TUNING NOTES
Typically 2 into 1 or our speedster exhaust systems require one additional position, on the yellow and
red pots, over slip-ons or staggered duals. On high performance motors, slip-on mufflers do not flow
well enough and create fuel setting problems and detonation. Cobra recommends the installation of
any of its complete exhaust systems.
TROUBLE SHOOTING
If you have any problems refer to Step 9 in the main body of the instructions.
DOCUMENT NO
. 0018
REV. A

23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180, Fax. [phone]
www.fi2000r.com
11/08
3
Instruction Manual >
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Page 3 of 3
DOCUMENT NO
. 0018
REV. A
FIGURE 2
REAR Fi2000 INJECTOR
CONNECTOR ON REAR
INJECTOR
ORIGINAL REAR FEMALE
H.D. INJECTOR
CONNECTOR WITH MALE
Fi2000 CONNECTOR
FRONT Fi2000 INJECTOR
CONNECTOR ON FRONT
INJECTOR
ORIGINAL FRONT FEMALE
H.D. INJECTOR
CONNECTOR WITH MALE
Fi2000 CONNECTOR
POT SETTINGS
All Stock
No Downloads
Green
G
3
Default Pot Settings:
0
10
2
4
6
8
Yellow
Y
2
0
10
2
4
6
8
Red
R
2
0
10
2
4
6
8
FIGURE 3
FIGURE 4
Fi2000
HARNESS
WITH O
2
SENSOR
CONNECTOR
STOCK
HARNESS
WITH Fi2000
FEMALE
HARNESS
CONNECTOR
LEFT FRONT
FRAME DOWN
TUBE
FIGURE 1
Fi2000 MODULE
FRONT
Fi2000 HARNESS
ROUTED TO
FUEL
INJECTORS
GROUND WIRE
CONNECTED TO
FRAME LUG
REAR O
2
SENSOR
CONNECTED
WITH REAR
Fi2000 REAR
HARNESS
HARNESS ROUTED
TO BOTTOM LEFT
FRAME RAIL AND
FRONT O2SENSOR
CONNECTOR