Coca-Cola Freestyle 7000 Configuration guide

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COCA-COLA FREESTYLE
Freestyle®7000 Cleaning
Copyright 2015, The Coca-Cola Company

CCFS 7000 Cleaning Process Rev 1-2-0-10-20160509
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Document History
Date
Version*
Author
Comments
12/30/2015
20151230
Kurt Zettlemoyer
Total conversion to new format,
added water CIP
01/12/2016
20160112
Kurt Zettlemoyer
Modified Section V: Load the
Product Tower with Sanitizer,
added Section VII Purge Product
Lines
01/13/2016
1-2-0-10-20160113
Kurt Zettlemoyer
Update from 1.0 software release to
1.2.0.10
01/14/2016
1-2-0-10-20160114
Kurt Zettlemoyer
Changed pouch volume from 700 to
680 ml
01/26/2016
1-2-0-10-20160126
Kurt Zettlemoyer
Changed page numbering format,
added images of pouches and
boxes, added brush cleaning
02/01/2016
1-2-0-10-20160201
Kurt Zettlemoyer
Water CIP Tubing Kit images and
details added
4/15/2016
1-2-0-10-20160509
Lindsey Bozung
Add note to daily cleaning for nozzle
tip.
*Version number is: <Software Version separated by dashes>-<Year><Month><Day revision was initiated>
© 2015-2016 The Coca-Cola® Company
All rights reserved. No part of this work may be reproduced, copied, adapted, or transmitted in any form
or by any means without written permission from The Coca-Cola Company. This manual is the
confidential information of The Coca-Cola Company.
The Coca-Cola® Company makes no representation or warranties with respect to the contents hereof
and specifically disclaims any implied warranties or merchantability or fitness for any particular purpose.

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Further, The Coca-Cola Company reserves the right to revise this publication and to make changes from
time to time in the content hereof without obligation to notify any person of such revision or changes.

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Table of Contents
INTRODUCTION .........................................................................................................................................................................1
CARTRIDGE CHANGE CLEANING ................................................................................................................................................2
DAILY CLEANING .......................................................................................................................................................................3
EQUIPMENT REQUIRED........................................................................................................................................................................ 3
CLEANING PROCEDURE........................................................................................................................................................................ 5
I. Prepare Sanitizer ...............................................................................................................................................................5
II. Remove Parts to Clean Separately..................................................................................................................................... 6
III. Clean the Removed Parts............................................................................................................................................... 6
IV. Sanitize the Removed Parts ...........................................................................................................................................7
V. Clean the Nozzle ................................................................................................................................................................8
VI. Clean the User Interface ................................................................................................................................................9
VII. Clean the Drain Area....................................................................................................................................................10
VIII. Repeat ......................................................................................................................................................................... 11
IX. Reinstall all Parts ......................................................................................................................................................... 11
X. Sanitize Brushes............................................................................................................................................................... 12
WEEKLY CLEANING ..................................................................................................................................................................13
EQUIPMENT REQUIRED...................................................................................................................................................................... 13
CLEANING PROCEDURE...................................................................................................................................................................... 14
I. Prepare Sanitizer .............................................................................................................................................................14
II. Clean the Ice Chute ..........................................................................................................................................................15
III. Sanitize Brushes........................................................................................................................................................... 16
MONTHLY CLEANING ..............................................................................................................................................................17
EQUIPMENT REQUIRED...................................................................................................................................................................... 17
CLEANING PROCEDURE...................................................................................................................................................................... 18
I. Prepare Sanitizer .............................................................................................................................................................18
II. Remove All Ice .................................................................................................................................................................19
III. Remove Parts Clean Separately...................................................................................................................................20
IV. Clean the Removed Parts............................................................................................................................................. 21
V. Sanitize the Removed Parts .............................................................................................................................................22
VI. Clean Ice Bin Surfaces ..................................................................................................................................................22
VII. Repeat ......................................................................................................................................................................... 23
VIII. Clean Remaining Parts and Surfaces ........................................................................................................................... 23
ANNUAL CLEANING .................................................................................................................................................................24
EQUIPMENT REQUIRED...................................................................................................................................................................... 24
CLEANING PROCEDURE...................................................................................................................................................................... 26
I. Prepare Sanitizer .............................................................................................................................................................26
II. Fill Empty BiB with Sanitizer ............................................................................................................................................26
III. Fill Cleaner Cartridges with Sanitizer ........................................................................................................................... 27
IV. Clean Product Line Equipment..................................................................................................................................... 29
V. Load the Product Tower with Sanitizer............................................................................................................................ 30
VI. Clean the Product and HFCS Lines ............................................................................................................................... 33
VII. Purge Product Lines .....................................................................................................................................................35
VIII. Prime Product .............................................................................................................................................................. 36
IX. Purge and Prime HFCS ................................................................................................................................................. 37
X. Clean Remaining Parts and Surfaces ............................................................................................................................... 38

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WATER CIRCUIT CLEANING ......................................................................................................................................................39
EQUIPMENT REQUIRED...................................................................................................................................................................... 39
CLEANING PROCEDURE...................................................................................................................................................................... 40
I. Prepare Sanitizer .............................................................................................................................................................40
II. Sanitize the Pump Kit Parts.............................................................................................................................................. 40
III. Prepare the Water Circuit............................................................................................................................................41
IV. Connect the Pump .......................................................................................................................................................41
V. Perform Cleaning ............................................................................................................................................................. 42
VI. Flush the Sanitizer........................................................................................................................................................44
VII. Return the Dispenser to Service ................................................................................................................................... 45

Chapter 1: Introduction
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Introduction
Scope
This document is intended for use by any person required to clean the Coca-Cola Freestyle®7000
dispenser. Technical information can be found in the Coca-Cola Freestyle®7000 Technical Manual.
Purpose
This document contains cleaning processes for the Coca-Cola Freestyle®7000 dispenser.
Safety Requirements
Proper Personal Protective Equipment (PPE) must be worn at all times in accordance to the Safety
Data Sheet (SDS) for any materials the operator may encounter, including but not limited to product /
ingredients, Detergent Cleanser, and sanitizer.
Additional Assistance
If you need assistance, you can reach a Freestyle Subject Matter Expert 24 hours a day, 7 days a
week by dialing 1-800-817-2653 option 8.
Chapter
1

Chapter 2: Cartridge Change Cleaning
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Cartridge Change Cleaning
PERFORM THESE STEPS BEFORE INSERTING A NEW PRODUCT CARTRIDGE
Step
Action
1.
Remove Product Cartridge(s) from the Product Tower.
2.
Carefully clean the IPN connector(s) with a clean cloth dipped in Sanitizer until the cloth
comes away clean.
3.
Clean the Tray(s) with a clean Cloth dipped in Sanitizer until the Cloth comes away
clean. If necessary, you may wash the Tray(s) in the sink with detergent cleanser
before cleaning it with Sanitizer. Set the Tray(s) on a sanitary surface to dry.
4.
Wait 5 minutes to allow the Sanitizer to work and the IPN(s) to air dry.
5.
Perform Steps 2 through 4again.
Chapter
2

Chapter 3: Daily Cleaning
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Daily Cleaning
DAILY CLEANING OF THE COCA-COLA FREESTYLE® 7000 DISPENSER
Equipment Required
Ensure you have the following equipment before beginning Daily Cleaning
Equipment Required
5 Gallon Bucket with Gradations (Coca-
Cola Part #: 143317 recommended)
Detergent Cleanser appropriate for
food grade surfaces
Kay 5 Sanitizer, 2 1-oz packets (Coca-
Cola Part #: 25823)
Parts Brush (Coca-Cola Part #:
954412)
Chapter
3

Chapter 3: Daily Cleaning
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Diffuser Socket Brush (Coca-Cola Part #:
138807)
Valve Nozzle Brush (Coca-Cola Part #:
16586)
Drain Brush (Coca-Cola Part #: 28076)
Clean, lint-free, soft cleaning Cloth

Chapter 3: Daily Cleaning
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Cleaning Procedure
I. Prepare Sanitizer
Step
Action
1.
In a clean 5 gallon Bucket, prepare 5 gallons of Kay-5 Sanitizer (two 1oz packet of Kay-
5). Use hot water.
Note: Do not exceed 100 ppm Sanitizer strength as this causes damage to the
equipment.
2.
Mix the solution well.
3.
Bring the Bucket to the dispenser.

Chapter 3: Daily Cleaning
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II. Remove Parts to Clean Separately
Step
Action
1.
Grasp the Nozzle Tip, rotate it counter clockwise, and pull it downwards from the Nozzle.
2.
Remove the Cup Rest and Drip Tray from the dispenser and separate them by pulling up
on the ring in the drip tray.
III. Clean the Removed Parts
Step
Action
1.
Wash your hands thoroughly with hand soap and warm water.
2.
Wash the Nozzle Tip, Drip Tray, and Cup Rest in the sink using warm water and
Detergent Cleanser. Thoroughly rinse with warm water.

Chapter 3: Daily Cleaning
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Step
Action
3.
Clean the Nozzle Tip, Drip Tray, and Cup Rest with warm water and Detergent Cleanser
using the Parts Brush. Thoroughly rinse with warm water.
IV. Sanitize the Removed Parts
Step
Action
1.
Submerge the parts in Sanitizer for 2 minutes.
Note: Shake the Nozzle Tip when submerging into the Sanitizer to ensure no air pockets
remain. The Nozzle Tip should sink.
2.
Remove the parts from the Sanitizer and allow them to air dry on a sanitary surface.

Chapter 3: Daily Cleaning
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V. Clean the Nozzle
Step
Action
1.
Clean the outer Nozzle with the Diffuser Socket Brush dipped in Sanitizer until it is
visibly clean.
2.
Clean the inner Nozzle with the Valve Nozzle Brush dipped in Sanitizer until visibly clean.
3.
Repeat Steps 1 and 2.

Chapter 3: Daily Cleaning
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VI. Clean the User Interface
Step
Action
1.
Clean the Back Splash with a clean Cloth dipped in Sanitizer until the Cloth comes away
clean.
2.
Clean the Dispensing Lever with a clean Cloth dipped in Sanitizer until the Cloth comes
away clean.
3.
Clean the Touch Screen with a clean Cloth dipped in Sanitizer until the Cloth comes
away clean.

Chapter 3: Daily Cleaning
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VII. Clean the Drain Area
Step
Action
1.
Clean the Drain Tube with the Drain Brush dipped in Sanitizer.
2.
Clean the Drip Tray Plate with a clean cloth dipped in Sanitizer.
3.
Reinstall the Drip Tray.
4.
Pour the remaining Sanitizer down the drain to clean the drain and drain line. Verify the
drain functions properly.

Chapter 3: Daily Cleaning
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VIII. Repeat
Step
Action
1.
Mix a fresh batch of Sanitizer.
2.
Remove the Drip Tray.
3.
Perform Steps IIIError! Reference source not found. through VII again.
IX. Reinstall all Parts
Step
Action
1.
Reinstall the Nozzle Tip using a sanitary cloth.
2.
Reinstall the Cup Rest.

Chapter 3: Daily Cleaning
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X. Sanitize Brushes
Step
Action
1.
Soak any cleaning brushes used in a separate container of Sanitizer for 2 minutes.
2.
Agitate the Brushes to dislodge any debris and allow them to soak for an additional 2
minutes.
3.
Place the Brushes on a sanitary surface to dry before returning them to storage.

Chapter 4: Weekly Cleaning
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Weekly Cleaning
WEEKLY CLEANING OF THE COCA-COLA FREESTYLE® 7000 DISPENSER
Equipment Required
Ensure you have the following equipment before beginning Weekly Cleaning.
Equipment Required
5 Gallon Bucket with Gradations (Coca-
Cola Part #: 143317 recommended)
Parts Brush (Coca-Cola Part #:
954412)
Kay 5 Sanitizer, 2 1-oz packets (Coca-
Cola Part #: 25823)
Clean, lint-free, soft cleaning Cloth
Ice Chute Brush (Coca-Cola Part #: 143257)
Chapter
4

Chapter 4: Weekly Cleaning
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Cleaning Procedure
I. Prepare Sanitizer
Step
Action
1.
In a clean 5 gallon Bucket, prepare 5 gallons of Kay-5 Sanitizer (two 1oz packet of Kay-
5). Use hot water.
Note: Do not exceed 100 ppm Sanitizer strength as this causes damage to the
equipment.
2.
Mix the solution well.
3.
Bring the Bucket to the dispenser.

Chapter 4: Weekly Cleaning
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II. Clean the Ice Chute
Step
Action
1.
Turn off power to the dispenser and unplug it.
2.
Dip the Ice Chute Brush in Sanitizer and use it to thoroughly swab inside the Ice Chute.
3.
Clean the Ice Chute Body area with a clean cloth dipped in Sanitizer.
4.
Wait 2 minutes and then perform Steps 2 and 3again.
5.
Plug the dispenser in and turn on the power.
6.
Perform all the steps in Chapter 3: Daily Cleaning. Weekly cleaning is complete. The
dispenser may now resume normal operations.