Come.up Winch GTD-800 User manual

Model: GT
D
-
800
PN: 750925 12V
750955 24V
Introduction
Feature
Line lifting: 362 kg / 800 lb wire rope first layer
Wire rope: 4.0 mm × 18.3 m (5/32" × 60′) galvanized aircraft A7 × 19
Brake: Mechanical spring applied and permanent motor
dynamic brakes together
Control: Handheld pendant switch powers the hoist
Unpacking
．Hoist assembly…………………………………………………………… 1 pc
．Control box………………………………………................................... 1 pc
．Remote control…………………………………………………………… 1 pc
．Wire rope with clevis hook………………………………………………. 1 pc
Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless hoist operation may result in personal injury hazards or property
damage.
Information requesting or parts ordering
Please specify the following information:
．Hoist PN ．Part description
．Serial number ．Replacement part number
．Quantity for each part
Installation
Before using the hoist, make sure all electrical components have no corrosion
or damaged; the environment should be clear and dry.
Hoist mounting
Four (4) M8 x 25L 8.8 grade with 22 N-m torque settings (maximum) high
tensile steel bolts must be used in order to sustain the loads imposed on the
winch mounting.
Wire Rope Replacement
．Feed the end of the wire rope into anchor hole in the drum and make a
self-circle on the anchor pocket. Insert a wedge in the self-circle and tighten
the rope for securing purpose.
．Make sure the first layer of wire rope is tight and maintain a freeboard at least
1.5 x rope diameter.
．Wire rope shall be wound in an under-wound orientation only.
Wiring Diagram
•Connect positive/negative terminal cables to the winch motor.
•Attach the ground lead firmly to the negative (–) battery terminal and power
lead to the positive (+) battery terminal. The voltage drop for the winch
motor must not exceed 10% of the nominal voltage of 12/24V DC.
Nut fastening for motor & contactor
•Holding the lower nut on the stub and fastening the upper nut clockwise.
•The torque setting for nut is 5.7N-m / 50 lb-in.

Warning
．The operator shall always work in compliance with the operating instructions.
．Overload shall be forbidden and overload protection shall be required.
．Ban on transporting persons and excessive inching shall be avoided.
．Don’t try to move obstructed loads and side-pull of load is not allowed
．The rope winding on the drum shall remain 5 wraps from the drum.
Parts List
Item No. Description Part No. Qty
1 Motor 12V 882417 1
Motor 24V 882288
2 Motor couple kit 884271 1
3 Drum bushing 880990 2
4 Drum kit 882319 1
5 Tie bar kit 881007 1
6 Tie bar kit 881008 2
7 Gearbox support rack 880994 1
8 3rd stage carrier 880995 1
9 2nd stage carrier 880996 1
10 1st stage carrier 881009 1
11 2nd ring gear kit 880998 1
12 1st shaft kit 881010 1
13 Gearbox kit 882418 1
14 Gearbox rear cover kit 882320 1
15 Remote control 880025 1
16 Control box 12V 882313 1
Control box 24V 882314
16-1 Remote socket kit 880029 1
16-2 Control pack 12V 882315 1
Control pack 24V 882316
17 Mounting hardware 882545 1
18 Wire rope 882411 1
19 Clevis hook 881997 1
Hoist Assembly
2023/03/27 Ver:10