Controlled Access BR5500 User manual

BR5500 Waist High Turnstile
Service & Installation Manual
Note: Successful turnstile installation depends on reading this manual.
Please keep this service manual after installation. If an installation is done by a construction company
or outside installer, please pass this book along to the end user. This book is required for maintenance,
troubleshooting & repairs. Service Manual: 0740 E Gen. 3

Important Electrical Information
Installation of the control head mechanism into the turnstile requires a grounding-type outlet recep-
tacle installed inside of the frame or cabinet through the provided conduit access points.
To reduce the risk of electric shock, this equipment has a grounding type plug that has a third
(grounding) pin. This plug will only t into a grounding type outlet. If the plug does not t into the
outlet, contact a qualied electrician to install the proper outlet. Do not change this plug in any way.
Additionally, the P24-60W power supply from this appliance must be grounded to the frame of the
turnstile. Utilize the green colored grounding screw threaded into the grounding tab located near the
power supply along with the provided grounding wire from the power supply to ensure the equip-
ment is properly grounded.
Do not connect to a receptacle controlled by a switch.
UL 294 Classication Declarations:
Feature Level
Destructive Attack Test I
Line Security I
Endurance IV
Standby Power I
ULC S319, Class 1
Wiring methods shall be in accordance with:
National Electrical Code, ANSI/NFPA 70
Canadian Electrical Code, CSA C22.1, Part I, Safety Standard for Electrical Installations
The 6500 Series Control Head is suitable for indoor & outdoor use, within in an appropriate turnstile or
gate model.
BR5500 Waist High Turnstile Service & Installation Manual
0740E Gen 3.
Controlled Access, Inc. [phone] | [phone] | [email protected]
2

Table of Contents
Important Electrical Information 2
Model Datasheet 4
Concrete Anchor Information 6
Installation Instructions 7
Mechanical Overview 8
Internal Parts Breakdown 9
Parts List 10
Control Head Congurations 11
Locking Bar Information 12
Hydraulic Shock & Indexing 14
Electrical Introduction 15
Wiring Diagram 16
Wiring Legend 17
Logic Controller Settings 18
Testing Procedure 19
Limit Switch & Limit Switch Cam Information 20
Maintenance & Cleaning 21
Troubleshooting 22
Proper Turnstile Usage 25
Warranty 26
Appendix
BR5500 Waist High Turnstile Service & Installation Manual
0740E Gen 3.
Controlled Access, Inc. [phone] | [phone] | [email protected]
3

PH: 330.273.6185 | Fax: [phone]
Toll-Free Ph: 800.942.0829 | Toll-Free Fax: [phone]
E-mail: [email protected]
The Leader in Pedestrian Access Control
0220
1535 Industrial Parkway South
Brunswick, Ohio 44212
www.controlledaccess.com
The Brute™ Series Waist-High BR5500-S
Bolt Down |Interior & Exterior Application
The Brute™ Series units
operate reliably with
high trafc volume areas
where cost is an important
consideration.
Heavy 7-gauge carbon
steel cabinets can be
interfaced with optional
LCD counters, card readers,
push button, and wireless
remotes. Standard powder
coat colors are shown
below. Custom colors
are available and can be
quoted upon request.
Our matching Portable unit
is the BR5500-P. We also
offer two ADA compliant
handicap gates with this
series (BR5000-ADA and
BR5000-ADA-P; portable)
Built in the USA
We’re the #1 Choice of Top Architects,
Security Pros and Engineers
For more than 30 years, Controlled Access has been the globally trusted
name in pedestrian control equipment. Made in Ohio and shipped
worldwide, we are the rst choice of leading architects, facility managers,
security consultants, and engineers. Whether your project requires high
security full-height turnstiles, waist high units, or matching ADA accessible
gates, Controlled Access is the secure choice. We’re experienced in
access control systems, from card readers to biometric scanning, to give
you the power to control access.
60%
Gloss
Black
60%
Gloss
White
RAL 1013
Oyster
White
RAL 5023
Distant
Blue
RAL 5010
Gentian
Blue
RAL 6002
Leaf
Green
RAL 8028
Terra
Brown
RAL 9007
Grey
Aluminum
Additional colors available and can be quoted upon request.
Standard powder coating color selections:
BR5500-S
BR5500-S (customized by customer)

PH: 330.273.6185 | Fax: [phone]
Toll-Free Ph: 800.942.0829 | Toll-Free Fax: [phone]
E-mail: [email protected]
The Leader in Pedestrian Access Control
0220
1535 Industrial Parkway South
Brunswick, Ohio 44212
www.controlledaccess.com
The Brute™ Series Waist-High BR5500-S
Bolt Down |Interior & Exterior Application
Applications:
The Brute turnstile is made for years of reliable
service (and offers many options) where cost
is an important consideration. It is ideal for
stadiums, convention centers, amusement
parks and landmarks.
Product Features:
Materials and Finishes:
• Lid: Our signature 304 stainless steel /
No. 4 satin nish
• Cabinet: Your choice of 8 designer powder
coat colors to match any décor. Black is
standard. Custom RAL colors can be quoted.
Design & Construction:
• Designed for secure and reliable operation
with aesthetics in mind
• Cabinet is constructed with rigid (7 gauge)
carbon steel
• Cover is constructed with (16 gauge) 304
stainless steel, No. 4 satin nish
• Arm assembly constructed with 1 5/16"
(33.4mm) diameter, (12 gauge) stainless steel
• Hub 4 1/2" (114.3mm) o.d. also made from
stainless steel
Dimensions:
•Height: 37" (939.8mm)
•Width: 22.500" (571.5mm)
•Depth: 20.125" (511.2mm)
•Arm Length: 14.5" (368.3mm)
Operation Features
6500 Series Control Head:
• Auto-indexing (self-centering) with adjustable
hydraulic shock suppression
• Hardened tool steel locking bars, cam and
roller assemblies
• Permanently lubricated bearings
• Your choice of manual or electronic control on
both directions
• Nearly universal integration to any number of
access control systems
• Your choice on each electronic direction of
locking or unlocking on power failure
Options:
• Daylight visible indicator lights
• Bi-directional key overrides
• 8 digit key resettable LCD counter with seven
year lithium battery
• Additional options available upon request
Warranty:
Units are warranted against defects in materials
and workmanship for a period of one year from
date of delivery. See warranty information for
specic details.
* Dimensions are approximate
Electrical Specications:
Input Voltage: 100-240 VAC
Input Current: 1.3 - .55 A
Frequency: 50/60 Hz
Storage Temperature: -40 to 158°F
Operating Temperature: -4 to 131°F
Operating Voltage: 24VDC
Operating Current: 1.2 A (typical)
Standards and Codes:
Austenitic stainless steel:
ASTM A240, A249, A276
Hot rolled steel:
AISI C-1020, AISI C-1018
All fasteners provided meet IFI ANSI/
ASME Fastener Standards
American Welding Society (AWS)
Standard D 1.1
The 6500 Series Control Head
is certified to conform to the
following standards:
UL 294, UL 325, UL Subject 2593,
CAN/ULC S319 & CSA C22.2#247
4008027
Our matching ADA
gate (BR5000-ADA)
is available for the
Brute Series.
Controlled Access, Inc. is certified
by Advantage International Registrar
to be an ISO 9001:2015 company
* Dimensions are subject to change without notice

Use in concrete ONLY. Not recommended for use in lightweight masonry such as block or brick.
Warning!
Always wear safety glasses and other necessary protective devices or apparel when installing or working with anchors.
Caution: Use of core drills is not recommended to drill holes for use with this anchor.
Do not use an impact wrench to set or tighten the anchor. Not recommended for use in concrete which has not had sucient time to cure.
The use of carbide drill bits manufactured with ANSI B212.15 drill bit diameter requirements is recommended for installation of this anchor.
Anchor spacing and edge distance (anchor installation locations) are the responsibility of the engineer of record.
Installing product in oversized holes is not recommended. Product will not set properly or achieve full designed load in oversized holes.
* Setting torque only applies at the time of installation.
4
Select a carbide drill bit with a diameter equal to the anchor diameter. Drill hole at least 1/4”deeper than nominal anchor embedment.
Clean hole with pressurized air or vacuum to remove any excess dust/debris.
Using the washer and nut provided, assemble the anchor, leaving nut one half turn from the end of anchor to protect threads. Drive
anchor through xture to be fastened until washer is ush to the surface of xture.
Expand anchor by tightening nut to the specied setting torque - see Table (approx 3 to 5 full revolutions).
Wedge Type Concrete Anchor Instructions
BR5500 Waist High Turnstile Service & Installation Manual
0740E Gen 3.
Controlled Access, Inc. [phone] | [phone] | [email protected]
6

Waist High Cabinet Installation Instructions
Place upright cabinet with front panel removed onto a surface level +/- 1/16”. If the surface is
not level, the cabinet must be shimmed. Bolting a turnstile or ADA gate to an uneven oor
may cause it to work improperly.
Mark or punch the oor in the four anchor holes on the oor plate and drill four 3/8” holes
approximately 4”deep. Remove all concrete dust from the holes.
Place the cabinet back in its intended location and install with the provided 3/8”concrete
anchors. Torque the nuts with a minimum of 25 foot pounds. If unsure, refer to the previous
page for anchor installation tips.
If electronically controlled, install grounded electrical outlet within the cabinet and ground
the power supply to the cabinet frame with provided grounding wire.
Install access control devices and/or re alarm overrides to the control board with the wiring
diagram provided later in this manual.
Install arm assembly (if applicable) to the arm adapter utilizing the three 5/16-18”socket head
cap screws. We recommend applying removable strength (blue) thread sealant such as
Loctite 243 to these screws.
Test the turnstile or ADA gate for proper functionality, making adjustments to the hydraulic
shock absorber as needed (reference hydraulic shock information later in this manual).
Reinstall the front panel and lid on the cabinet then provide this manual to the end user or
leave within the cabinet for future reference.
BR5500 Waist High Turnstile Service & Installation Manual
0740E Gen 3.
Controlled Access, Inc. [phone] | [phone] | [email protected]
7

6500 Series Control Head Mechanical Information
All of our turnstiles and ADA gates operate with a mechanism called the 6500 Series Control Head.
This sturdy and easy to maintain drive for the turnstile has replaced all previous model control heads.
It is adaptable to nearly any existing turnstile and comes with each new turnstile purchase. This control
head can be congured in multiple ways to accommodate the security requirements of each individual
job site.
An internal view of an electronically controlled two way 6500 series control head.
While the head can be congured for mechanical (no electronics) operation, a turnstile’s security
potential is reached in the case of an electronic two way control head. In this instance, each rotational
direction is independently unlocked. Congured properly, a control head will allow for one rotation
per valid entry request. Our anti-backup cams are designed so that it is mechanically impossible to
become trapped within the turnstile when properly installed.
Each control head comes precongured to your specic needs based o of a directional sheet that
is lled out before shipment. The heads are delivered pre-wired, tested and adjusted to our factory
recommendations. Installation is simple: connect inputs from access control devices into the logic
controller and plug the unit’s power supply into a 100-240 VAC (single phase) receptacle. The power
supply will automatically set itself to function on your local voltage and convert it to 24VDC.
BR5500 Waist High Turnstile Service & Installation Manual
0740E Gen 3.
Controlled Access, Inc. [phone] | [phone] | [email protected]
8

BR5500 Waist High Turnstile Service & Installation Manual
0740E Gen 3.
Controlled Access, Inc. [phone] | [phone] | [email protected]
9

Phone: [phone]
Fax: [phone]
Web: www.controlledaccess.com
Email: [e-mail]
Prices are subject to change without notice. Parts orders are shipped via FedEx. Shipping costs are not included. All parts orders under $500 require a credit card payment. Date: 04/01/2022
Complete control heads are
available upon request.
Contact us for pricing details.
Locking Bar Linkages
6519 - Fail Open
$12.26
6518 - Fail Lock
$12.26
Locking Bar Assemblies
0382 - Fail Open Assembly
$90.92
0383 - Fail Lock Assembly
$90.92
Limit Switch Cams
2267 - Standard $30.66
2268 - ADA $30.66
2269 - One-Way $30.66
Limit Switches
2180 - Standard
(Z-15GW2-B7-K) $22.68
1700 - One Way
(BZ2RW825-A2) $82.33
0372 - Top Casting
$219.65
0373 - Bottom Casting
$219.65
Control Head Castings
6532 - Index Pin
$132.69
Proximity Sensor & Accessories
7211 - 24VDC PNP Prox. Sensor
w/ M12 Connector (Sick 1040763)
$91.09
6589 - Turnstile Prox. Bracket
w/ 3x Mounts - LH, RH & Home
$11.19
0766 - 3 Branch M12 Splitter
$148.92
Shock Housing Assemblies
6535 - WH/427/430/T80/ADA
$189.18
6541 - 439/448/P60/HD
$198.68
Control Head Bearings
Indexing Springs
1106 - Waist High (Light) $6.51
1108 - Full Height (Heavy) $6.51
1107 - ADA (Extra Heavy) $6.51
Solenoid Springs
6510 - Fail Open Spring
$9.02
6016 - Fail Lock Spring
$9.02
6051 - Solenoid
Deltrol D4A53717-82
$65.55
Hydraulic Shock Absorbers
6560 - WH/427/430/T80/ADA
$190.75
6561 - 439/448/P60/HD
$346.47
0381 - Locking Bar Casting
w/ Oil Impregnated Bushings
$43.76
6520 - Index Pin Tubing
$32.99
0740 - Logic Controller (XD10)
$281.34
1641 - 1” ID for HS-22/439/448/P60
/RD70/Pre 2018 Top Castings
(1641-2RSNR) $7.39
7208 - Bottom casting on all models
(6007RSNR) $6.14
1640 - 7/8” ID for WH/ADA/T80 and
7/8” hex cams sold after 2018
(1640-2RSNR) $5.89
0751 - 24VDC Power Supply (60 W)
w/ NEMA 5-15 Drop Cord
$183.85
I1
A B OKESC
I2 IB IC ID IE
+
+
–
–
01 02 03 04
XD10
ML60
Power Supply
24V 2.5A
MiniLine
AC 100-240V
+ -+ -
N L
DC on
24-28V
Cam Assemblies
0401 - T80/WH/Legacy 427/430
(7/8 Hex Shaft) $264.26
0407 - P60 & RD70 Models
(1.25" Hex, Long) $291.95
0402 - ADA w/ Arm Adaptor $264.26
0416 - ADA w/ Chain Drive
0415 - All HS-22 Models/439/448/HD
(1.25" Hex, Short) $278.26
$278.26

6500 Series Control Head Congurations
The 6500 Series Control Head can be congured in a number of dierent ways. All units
operating with the 6500 Series Control Head self-center with a spring driven indexing pin
and hydraulically shock to the home position to prevent damage or injury.
Various congurations are available to suit the needs of any environment. These include:
Manual both ways: Unit rotates freely in both directions. This unsecure conguration is used
as a means to direct trac through one area. Full height turnstiles can be also be purchased
with an out of service lockout bar which would allow the end user to lock the turnstile with a
standard pad lock.
Manual one way: Turnstile rotates in one direction but not the other. This is often used for
egress only areas.
Electronic one way with free exit: Unit rotates freely in one direction but requires some
form of access control in the other. This is a typical installation in many facilities that want
to control who is entering but want egress to be free owing.
Electronic one way with no exit: Turnstile is locked in both directions at all times, but in one
direction can be unlocked with access control. Typically, this would be installed in scenarios
where there is an alternate means of exiting the facility.
Electronic two way: Turnstile requires access control for both entering and exiting a facility.
This conguration oers the highest level of security and also exibility for installations.
Fail lock: Upon power failure, an electronically controlled direction would remain locked.
This oers a high level of security but typically is not a good idea for egress unless alternate
methods of exiting are available. Unless equipped with key overrides, this is can be easily
converted to fail open by ordering alternate parts. This is also known as fail secure.
Fail open: Upon power failure, an electronically controlled direction would remain open.
This is the most common conguration as it allows for secure access controlled passage in
normal situations but in power outages it free wheels. Unless equipped with key overrides,
this can be easily converted to fail lock by ordering alternate parts. This is also known as fail
safe.
Key overrides: This option is available on either electronic or manual two way models. It
can allow for a quick reconguration of free owing passage or locking in either direction.
The key override option is not intended for constant every day use. Should you require an
additional lock-down feature on your turnstile, a better option (on a full height turnstile) is
an out of service lockout with a standard pad lock. Note that the key override option makes
conversion between fail lock and fail open very dicult to accomplish and also may not be
available for some turnstile or gate models.
BR5500 Waist High Turnstile Service & Installation Manual
0740E Gen 3.
Controlled Access, Inc. [phone] | [phone] | [email protected]
11

6500 Series Control Head Locking Bar Information
The 6500 Series Control Head is built to order based on a direction set up sheet sent with
each quote. This sheet denes how each direction of passage functions.
Direction 1 is dened as clockwise rotation on a full height or with the cabinet on the right for
waist high. Direction 2 is dened as counter-clockwise rotation on a full height or with the
cabinet on the left for waist high.
Possible congurations include: no passage, free passage (manual), fail lock and fail open. Fail
lock and fail open are not eld reversible without additional components.
“No passage” directions include a fail lock locking bar assembly as well as an unwired solenoid.
This adds the appropriate parts to the control head to prevent it from rotating in that direction.
“Free passage” (or manual) directions remove the solenoid and locking bar assembly, allowing
the cam to spin freely.
Each direction has a pair of holes on the locking bar and control head casting. These holes
act as pivot points for the locking bar casting. The inner holes are fail lock and outer holes
are fail open. A .5“ dowel pin slides through the entire assembly to hold everything in place.
Alternate linkages and springs are needed to convert a direction’s power failure status.
If optional key overrides are included, it becomes much more dicult to re-arrange the
conguration. Typically it is best to send the control head into the factory to recongure
any key override equipped head to ensure everything is done correctly.
Direction 1 Solenoid
Direction 2 Solenoid
Fail Open
Pivot Point
Fail Lock
Pivot Point
Fail Lock
Pivot Point
Fail Open
Pivot Point
Fail Lock
Pivot Point
Fail Open
Pivot Point
0381
Locking Bar Casting
Hardened 4140 tool steel
casting w/ oil impregnated
bronze bushings.
BR5500 Waist High Turnstile Service & Installation Manual
0740E Gen 3.
Controlled Access, Inc. [phone] | [phone] | [email protected]
12

The 6500 Series Control Head can be recongured from fail lock to fail open and vice versa.
Extra components are required to do so.
If a control head has key overrides, we suggest sending it in for factory reconguration.
Locking bar assemblies are held together with 1/8”spring pins. Extracting these pins and
reinstalling them can be tricky, so for convenience we also oer entire locking bar assemblies.
Replacing an entire locking bar assembly is simple; punch the .5” dowel pin from the pivot
point through the head casting (via a small hole in the bottom casting for this purpose),
pull out the old locking bar assembly and replace it with the new one.
If changing from fail lock to fail open or vice versa, install the dowel pin in the alternate hole.
6500 Series Control Head Locking Bar Information (Continued)
6519
Fail Open Linkage
These have an approximate
length of 2.5” and do not
have the extra hole for the
key override option.
6510
Fail Open Solenoid Spring
These look similar to fail lock,
but are actually stronger in force.
Wire diameter is .041”.
6518
Fail Lock Linkage
These have an approximate
length of 2.25” and also
include an extra hole the
key override option.
6010
Fail Lock Solenoid Spring
These look the same as the fail open,
but are actually lighter in force
Wire diameter is .032”.
This spring was also used
on the 6100 Series Control Head.
0383
Fail Lock Locking Bar Assembly
Includes locking bar casting
w/ oil impregnated bushings,
solenoid spring, locking bar
linkage, and solenoid plunger.
0382
Fail Open Locking Bar Assembly
Includes locking bar casting
w/ oil impregnated bushings,
solenoid spring, locking bar
linkage, and solenoid plunger.
Locking Bar Linkage
Spring Alignment Tabs
Solenoid Spring
Correct Alignment Incorrect Alignment
Make sure the solenoid spring is between the alignment tabs on the linkage or the
assembly may bind when pivoting.
BR5500 Waist High Turnstile Service & Installation Manual
0740E Gen 3.
Controlled Access, Inc. [phone] | [phone] | [email protected]
13

6500 Series Control Head Hydraulic Shock Information
The 6500 Series Control Head utilizes a spring loaded index pin for auto-centering the cam
while a hydraulic shock oers counter resistance to slow the rotation down.
Set properly, the shock will allow a turnstile or gate to self-center while rotating smoothly
without slamming.
Some turnstile models use a dierent shock than others. Waist highs and smaller full heights
use a .75” diameter shock while larger full heights use a 1”diameter shock.
Hydraulic ShockIndex Pin
3/4” Hydraulic Shocks:
Setting:
Loosen the set screw on the head of the dial
and turn the knob. The dial can be set
between 0 and 8. The higher the number, the
stronger the shock is. Tightening the set screw
can alter the shock strength so a good habit is
to loosen the set screw, turn the dial, tighten
the set screw then test your setting. Repeat
until satised.
Replacement:
Thread the new shock into the shock housing
as far as it will turn while the cam is in the
home position. Once it bottoms out, thread
the shock back out 1.5 - 2 turns until the
numbers on the dial are facing upright. Some
models may require an additional turn or two
outward if the arm does not self center on
even the lowest setting.
1” Hydraulic Shocks:
Setting:
Loosen the set screw on the head of the dial
and turn the knob. The dial can be set
between 0 and 8. The higher the number, the
stronger the shock is. Tightening the set screw
can alter the shock strength so a good habit is
to loosen the set screw, turn the dial, tighten
the set screw then test your setting. Repeat
until satised.
Replacement:
Thread the new shock into the housing as far
as it will turn while the cam is in the home
position. Once it bottoms out, thread the
shock back out 1.5-2 turns until the set screw
pointer is facing upright. Fasten the shock into
the housing by snugging the 1/4-28 set screw
into the bronze housing (snugly, but do not
over tighten or the brass might start to tare).
Failure to turn the shock back out after threading it in all of the way will likely cause the part
to wear out very quickly.
BR5500 Waist High Turnstile Service & Installation Manual
0740E Gen 3.
Controlled Access, Inc. [phone] | [phone] | [email protected]
14

6500 Series Control Head Electrical Information
Each electronic control head comes with a power supply, a programmable logic controller (PLC), limit
switches (or optionally, proximity sensors) and solenoids. For safety purposes, it is recommended that
you read all literature on the electrical components before attempting to install the control head into
a turnstile.
The 6500 Series Control Head is on the third generation of electronic components. The new XD10 logic
controller is a direct replacement of both the 0789 control board and 6789 (Keyence KV-16DR) logic
controller.
The latest enhancements provide a broader temperature range for outdoor installations (-4 to 131F)
as well as a user friendly text based interface with a daylight visible display. With this also comes
some new features such as on board testing buttons, turnstile statistics / information, etc.
While the wiring may be dierent, there are very few exceptions to when this board is compatible
with installed products. If an installation has the old 0789 circuit board (PCB) and has the optional
proximity sensor upgrade, new proximity sensors will need to be purchased. This is because the
0789 board had NPN inputs while the XD10 (and the KV-16DR) have PNP inputs.
The new PLC still requires relay contact closures for inputs just like all previous generations, so any
installation is compatible in one way or another. If assistance is needed with understanding how
to convert the wiring from access control to the new logic controller, please view this manual or
call our technical support department for assistance.
I1
A B OKESC
I2 IB IC ID IE
+
+
–
–
01 02 03 04
XD10
Inputs
To activate, apply local 24VDC + to desired input terminal.
Full Height Models:
Dir 1 - Clockwise
Dir 2 - Counter Clockwise
+
24
VDC
-
24
VDC
I1
Dir 1
Input
I2
Dir 2
Input
IB
Dir 1
OR
IC
Dir 2
OR
ID
Dir 1
Limit
IE
Dir 2
Limit Waist High Models:
Dir 1 - Right Hand
Dir 2 - Left Hand
Web: www.controlledaccess.com
Ph: [phone] Outputs
Dir 1 Fail Lock
Dir 1 Green Light
01
Dir 1 Fail Open
Dir 1 Red Light
02
Dir 2 Fail Lock
Dir 2 Green Light
03
Dir 2 Fail Open
Dir 2 Red Light
04
XD10 Logic Controller
0740
KV-16DR Logic Controller
6789
Control Board
0789
Lower Row Ports:
To 24VDC- | Lim 1 Inp | Lim 2 Inp | Unused | Unused | Fire Alarm Inp
Upper Row Ports:
Dir 1 Inp | Dir 2 Inp | Dir 1 OR Inp | Dir 2 OR Inp | Unused
Connect access control relays to 24VDC+ and desired input
Upper Row Ports:
Unused | Dir 1 Sol | Dir 2 Sol | Dir 1 Lt Red | Dir 1 Lt Green
Lower Row Ports:
24VDC+ | 24VDC- | Rly Com | Rly Com | Dir 2 Lt Red | Dir 2 Lt Green
Dir 1 = CW on FH, RH on WH/ADA | Dir 2 = CCW on FH, LH on WH/ADA
BR5500 Waist High Turnstile Service & Installation Manual
0740E Gen 3.
Controlled Access, Inc. [phone] | [phone] | [email protected]
15

5/28/2020
The 6500 series control head is
certied to conform to the following
standards: UL Standard 326,
UL Subject 2593 and
CSA Standard C22.2 #247
4008027
6500 Series Control Head w/ XD10 Controller Standard Wiring Diagram
Direction 1
Access Control Relay
N.O.COM
Direction 2
Access Control Relay
N.O.COM
Direction 1
Override Relay
N.O.COM
Direction 2
Override Relay
N.O.COM
Direction 1
Solenoid
Deltrol
D4A 53717-82
Direction 2
Solenoid
Deltrol
D4A 53717-82
COM
N.O.
N.C.
Limit Switch 2
Omron
Z-15GW2-B7-K
COM
N.O.
N.C.
Limit Switch 1
Omron
Z-15GW2-B7-K
Input Voltage:
100-240 VAC
1 Phase
1.1 - .6A Max
50/60 Hz
I1
A B OKESC
I2 IB IC ID IE
+
+
–
–
XD10
01 02 03 04
(Optional)
Direction 1
LED Indicator Light
(Tri-color, day light visible)
Banner Engineering
S18DLGRYPQ
(Optional)
Direction 2
LED Indicator Light
(Tri-color, day light visible)
Banner Engineering
S18DLGRYPQ
Black
Black
Brown
Brown
Blue Blue
White (not used) White (not used)
if Dir 1 is fail lock...
if Dir 1 is fail open...
if Dir 2 is fail lock...
if Dir 2 is fail open...
ML60.242
Power Supply
24V 2.5A
MiniLine
AC 100-240V
+ -+ -
N L
DC on
24-28V
Grounding Tab
in Cabinet or
Mainframe

Input descriptions:
24VDC + Positive output from the 24VDC power supply connects here.
24VDC - Negative output from the 24VDC power supply connects here.
I1 - Direction 1 Input - Unlocks direction 1 for either one rotation or until the timer expires. Standard access control should terminate here.
I2 - Direction 2 Input - Unlocks direction 2 for either one rotation or until the timer expires. Standard access control should terminate here.
IB - Direction 1 Override - Holds direction 1 unlocked for duration of contact closure. Mainly for re alarms and other temporary overrides.
IC - Direction 2 Override - Holds direction 2 unlocked for duration of contact closure. Mainly for re alarms and other temporary overrides.
ID - Limit 1 Input - Cancels Direction 1 activation if triggered before timer expires, re-locking the unit after one rotation.
IE - Limit 2 Input - Cancels Direction 2 activation if triggered before timer expires, re-locking the unit after one rotation.
Output descriptions:
All 4 relay outputs have individual commons. 24VDC+ is distributed to each relay common to operate the turnstile. It is OK to add extra wires
to these relay commons to distribute voltage to other devices.
01 - Output 1 - Dual purpose output for Direction 1. If the direction is fail lock, it’s solenoid would connect here. If equipped with an
indicator light, the green leg would connect here. Output switches from OFF to ON when directional input is triggered.
02 - Output 2 - Dual purpose output for Direction 1. If the direction is fail open, it’s solenoid would connect here. If equipped with an
indicator light, the red leg would connect here. Output switches from ON to OFF when directional input is triggered.
03 - Output 3 - Dual purpose output for Direction 2. If the direction is fail lock, it’s solenoid would connect here. If equipped with an
indicator light, the green leg would connect here. Output switches from OFF to ON when directional input is triggered.
04 - Output 4 - Dual purpose output for Direction 2. If the direction is fail open, it’s solenoid would connect here. If equipped with an
indicator light, the red leg would connect here. Output switches from ON to OFF when directional input is triggered.
Indicator light information:
Green Light - An indicator to inform pedestrians that they are allowed to pass through the unit. Uses black output wire from light’s cable.
Red Light - An indicator to inform pedestrians that the unit is locked or that pedestrians require credentials to enter. Uses brown output wire
from light’s cable.
As a side note, indicator lights purchased from Controlled Access, Inc. can also be wired to glow yellow. If desired, this can be used instead
of red with the unused white wire on the light’s cable to indicate to pedestrians they require credentials to enter. This is especially handy for
multi-lane installations in which some directions are “no passage” instead of“controlled passage”. Likewise, green lights can also be wired to
a red light output to constantly glow green to indicate “free passage”.
I1
A B OKESC
I2 IB IC ID IE
+
+
–
–
01 02 03 04
XD10
Inputs
To activate, apply local 24VDC + to desired input terminal.
Full Height Models:
Dir 1 - Clockwise
Dir 2 - Counter Clockwise
+
24
VDC
-
24
VDC
I1
Dir 1
Input
I2
Dir 2
Input
IB
Dir 1
OR
IC
Dir 2
OR
ID
Dir 1
Limit
IE
Dir 2
Limit Waist High Models:
Dir 1 - Right Hand
Dir 2 - Left Hand
Web: www.controlledaccess.com
Ph: [phone] Outputs
Dir 1 Fail Lock
Dir 1 Green Light
01
Dir 1 Fail Open
Dir 1 Red Light
02
Dir 2 Fail Lock
Dir 2 Green Light
03
Dir 2 Fail Open
Dir 2 Red Light
04
General denitions:
Direction 1 - Clockwise on full height turnstiles or cabinet on right for waist high
turnstiles & ADA gates.
Direction 2 - Counter clockwise on full height turnstiles or cabinet on left for waist
high turnstiles & ADA gates.
Limit - A switch or sensor designed to detect rotation and lock the unit after a rotation.
Fail Lock - Upon power failure, the direction is designed to remain locked.
Also known as Fail Secure.
Fail Open - Upon power failure, the direction is designed to remain opened.
Also known as Fail Safe.
Each unit is built to order, precongured to function as specied at the time the order
is placed. Some or all of the information listed may not be relevant to the installation.
Inputs are triggered with local 24VDC + (also known as PNP or sourcing).
Connect relay output from access control device to turnstile by terminating 24VDC +
to relay common and the desired input to the relay’s normally open terminal.
Be sure to disconnect power before wiring the board for safety.
Note: directional status outputs (lights) are unaected by optional key overrides as the
override occurs outside of the logic controller.
6500 Series Control Head w/ XD10 Controller Standard Wiring Legend
BR5500 Waist High Turnstile Service & Installation Manual
0740E Gen 3.
Controlled Access, Inc. [phone] | [phone] | [email protected]
17

6500 Series Control Head w/ XD10 Controller Standard Turnstile Settings
The XD10 logic controller on the 6500 Series Control Head has a text based menu screen to
adjust settings and view statistics of the turnstile. Pressing the A button will cycle to each of the
screens available on the device. Pressing B from any screen listed will return to the Home Screen.
Home Screen Timer Values Screen One-Shot Timers Screen
Swipe Queue Screen Direction 1 Counts Screen Direction 2 Counts Screen
General Info Screen
This screen is at the start of the
menu cycle. The top section will
give a read out of inputs that are
currently receiving voltage. The
display will return to this screen
after cycling through all windows,
5 minutes of inactivity or pressing
the B button.
This screen allows for the each
directional timer to be modied.
Select which value you wish to
edit by pressing the + & - key.
Press OK to select the value then
press + or - to modify. Save by
pressing the OK button again.
Each timer can have a value of 1 -
60 seconds. The timer will be
canceled upon rotation of unit.
This screen allows for the two
one-shot timer settings to be
enabled or disabled. This setting
prevents access control from
holding open a direction on the
standard direction inputs. Toggle
Direction 1 by pressing + and
Direction 2 by pressing -. This
should be set to “On”in almost
every installation.
This screen denes the maximum
number of access control requests
the unit will allow in queue. Each
value can be set from between 1
(for maximum security) to 3 (for
fast paced passage). The default is
2. The method to change these
settings is the same as the Timer
Values Screen.
This screen gives statistics about
how many times direction 1 was
activated and cycled. Since there
is a limit to how many counts can
be displayed, after 25000 cycles
the rst counter resets and adds
to the second counter.
This screen gives statistics about
how many times direction 2 was
activated and cycled. Since there
is a limit to how many counts can
be displayed, after 25000 cycles
the rst counter resets and adds
to the second counter.
Factory Setup Screen
This screen should only appear
when rst set up in the factory or
if something occurs to totally reset
the logic controller. If this
manages to occur and the order
number (if known), enter it as a
value then press B to save.
This screen displays when the PLC
was initiated, the order number it
was activated for (except for any
revision suxes which are not
needed for order lookup), and the
PLC software version.
Testing Mode Screen
While this screen is active, the unit
can be tested with push buttons
to simulate access control inputs.
See the page dedicated to testing
for more information.
BR5500 Waist High Turnstile Service & Installation Manual
0740E Gen 3.
Controlled Access, Inc. [phone] | [phone] | [email protected]
18

6500 Series Control Head w/ XD10 Controller Standard Turnstile Testing
The XD10 logic controller on the 6500 Series Control Head can be activated by contact closures
between 24VDC+ and the relevant input. New technology allows for simpler on-board testing
as well. To diagnose issues with the unit, press A on the keypad to cycle between screens until
the testing mode screen appears.
Testing mode simulates valid access control inputs based on the settings dened on the
other menu screens. The unit should unlock for the duration of the directional timer or until
the unit is rotated. If the button is pressed twice, it should allow two rotations or time out
based on the mult-swipe setting. If the button is held and the one shot timers are disabled,
the unit will continue to remain open until the button is released and another rotation or
timeout occurs.
With the testing mode screen open, press and release + to activate in direction 1. The unit
should unlock and allow one rotation. If the unit successfully functions this way, repeat the
same for direction 2 by pressing the - button.
If everything is functioning properly from the menu test but not with access control, either
access control is not connected properly, is normally closed instead of normally open, or is
not properly congured. Contact a security integrator for assistance with help with the
access control system.
If the unit successful unlocks but does not re-lock upon rotation, try to manually trigger
the appropriate limit switch for the direction that is not working correctly. If this helps, it
is likely that the limit switch is not properly being triggered by the limit switch cam. Either
adjust the height of the limit switch cam or tweak the lever on the limit switch a bit closer
to the limit switch cam’s tip.
If the unit does not successfully re-lock after manually triggering the limit switch, ensure
that it is wired properly. Return to the home screen and press / hold the limit switch. If the
switch is being held but the“Active Pins”display does not include the switch being held, it
may be necessary to replace the switch. Note that there is a short delay from when the
switch is triggered to when the display will register it as active, however this is normal.
If there are other issues with operation, check out the troubleshooting guide for additional
diagnostic procedures or call Controlled Access, Inc. for assistance.
BR5500 Waist High Turnstile Service & Installation Manual
0740E Gen 3.
Controlled Access, Inc. [phone] | [phone] | [email protected]
19

6500 Series Control Head Limit Switch Information
Electronically controlled 6500 Series Control Heads utilize limit switches (or optionally, proximity
sensors) in order to detect rotation. Depending on the type of unit (turnstile or ADA gate), the limit
switch for a direction may be on the left or the right hand side of the control head.
ADA Gate Control Head
Limit
Switch
1
Limit
Switch
2
Turnstile Control Head
Limit
Switch
1
Limit
Switch
2
ADA Gate control heads use an oblong lobe shaped
limit switch cam. The point of the lobe needs to be
facing the index pin (bar with two springs) when the
cam is in the home position.
The limit switch for direction 1 is on the left and the
limit switch for direction 2 is on the right. In this
conguration, the limit switch relevant to the swing is
triggered after the cam leaves home position, which
re-engages the locking bar. The cam is still free to move
until it swings back to the home position.
Turnstile control heads use a triangular shaped limit
switch cam. One point of the triangle needs to be facing
the index pin (bar with two springs) when the cam is in
the home position. The two indents in the sides of the
triangle are for jigging purposes. It does not matter
which point is facing to the springs.
The limit switch for direction 1 is on the right and the
limit switch for direction 2 is on the left. In this congu-
ration, the rst limit switch triggered does not aect the
unit. The second switch triggers after the half-way point
of the rotation, which draws in the solenoid. This allows
the rotation to go to home but prevents the rotor from
backing in the other direction.
Options and congurations may alter the quantity or layout of the limit switches. Some examples
of this would be electronically controlled one direction turnstiles, turnstiles with counters and
turnstiles equipped with home position switches.
BR5500 Waist High Turnstile Service & Installation Manual
0740E Gen 3.
Controlled Access, Inc. [phone] | [phone] | [email protected]
20