Controlled Access BR5500 User manual

BR5500 Waist High Turnstile
Service & Installation Manual
Note: Successful turnstile installation depends on reading this manual.
Please keep this service manual after installation. If an installation is done by a construction company
or outside installer, please pass this book along to the end user. This book is required for maintenance,
troubleshooting & repairs. Service Manual: 0740 E Gen. 3

Important Electrical Information
Installation of the control head mechanism into the turnstile requires a grounding-type outlet recep-
tacle installed inside of the frame or cabinet through the provided conduit access points.
To reduce the risk of electric shock, this equipment has a grounding type plug that has a third
(grounding) pin. This plug will only t into a grounding type outlet. If the plug does not t into the
outlet, contact a qualied electrician to install the proper outlet. Do not change this plug in any way.
Additionally, the P24-60W power supply from this appliance must be grounded to the frame of the
turnstile. Utilize the green colored grounding screw threaded into the grounding tab located near the
power supply along with the provided grounding wire from the power supply to ensure the equip-
ment is properly grounded.
Do not connect to a receptacle controlled by a switch.
UL 294 Classication Declarations:
Feature Level
Destructive Attack Test I
Line Security I
Endurance IV
Standby Power I
ULC S319, Class 1
Wiring methods shall be in accordance with:
National Electrical Code, ANSI/NFPA 70
Canadian Electrical Code, CSA C22.1, Part I, Safety Standard for Electrical Installations
The 6500 Series Control Head is suitable for indoor & outdoor use, within in an appropriate turnstile or
gate model.
BR5500 Waist High Turnstile Service & Installation Manual
0740E Gen 3.
Controlled Access, Inc. [phone] | [phone] | [email protected]
2

Table of Contents
Important Electrical Information 2
Model Datasheet 4
Concrete Anchor Information 6
Installation Instructions 7
Mechanical Overview 8
Internal Parts Breakdown 9
Parts List 10
Control Head Congurations 11
Locking Bar Information 12
Hydraulic Shock & Indexing 14
Electrical Introduction 15
Wiring Diagram 16
Wiring Legend 17
Logic Controller Settings 18
Testing Procedure 19
Limit Switch & Limit Switch Cam Information 20
Maintenance & Cleaning 21
Troubleshooting 22
Proper Turnstile Usage 25
Warranty 26
Appendix
BR5500 Waist High Turnstile Service & Installation Manual
0740E Gen 3.
Controlled Access, Inc. [phone] | [phone] | [email protected]
3

PH: 330.273.6185 | Fax: [phone]
Toll-Free Ph: 800.942.0829 | Toll-Free Fax: [phone]
E-mail: [email protected]
The Leader in Pedestrian Access Control
0220
1535 Industrial Parkway South
Brunswick, Ohio 44212
www.controlledaccess.com
The Brute™ Series Waist-High BR5500-S
Bolt Down |Interior & Exterior Application
The Brute™ Series units
operate reliably with
high trafc volume areas
where cost is an important
consideration.
Heavy 7-gauge carbon
steel cabinets can be
interfaced with optional
LCD counters, card readers,
push button, and wireless
remotes. Standard powder
coat colors are shown
below. Custom colors
are available and can be
quoted upon request.
Our matching Portable unit
is the BR5500-P. We also
offer two ADA compliant
handicap gates with this
series (BR5000-ADA and
BR5000-ADA-P; portable)
Built in the USA
We’re the #1 Choice of Top Architects,
Security Pros and Engineers
For more than 30 years, Controlled Access has been the globally trusted
name in pedestrian control equipment. Made in Ohio and shipped
worldwide, we are the rst choice of leading architects, facility managers,
security consultants, and engineers. Whether your project requires high
security full-height turnstiles, waist high units, or matching ADA accessible
gates, Controlled Access is the secure choice. We’re experienced in
access control systems, from card readers to biometric scanning, to give
you the power to control access.
60%
Gloss
Black
60%
Gloss
White
RAL 1013
Oyster
White
RAL 5023
Distant
Blue
RAL 5010
Gentian
Blue
RAL 6002
Leaf
Green
RAL 8028
Terra
Brown
RAL 9007
Grey
Aluminum
Additional colors available and can be quoted upon request.
Standard powder coating color selections:
BR5500-S
BR5500-S (customized by customer)

PH: 330.273.6185 | Fax: [phone]
Toll-Free Ph: 800.942.0829 | Toll-Free Fax: [phone]
E-mail: [email protected]
The Leader in Pedestrian Access Control
0220
1535 Industrial Parkway South
Brunswick, Ohio 44212
www.controlledaccess.com
The Brute™ Series Waist-High BR5500-S
Bolt Down |Interior & Exterior Application
Applications:
The Brute turnstile is made for years of reliable
service (and offers many options) where cost
is an important consideration. It is ideal for
stadiums, convention centers, amusement
parks and landmarks.
Product Features:
Materials and Finishes:
• Lid: Our signature 304 stainless steel /
No. 4 satin nish
• Cabinet: Your choice of 8 designer powder
coat colors to match any décor. Black is
standard. Custom RAL colors can be quoted.
Design & Construction:
• Designed for secure and reliable operation
with aesthetics in mind
• Cabinet is constructed with rigid (7 gauge)
carbon steel
• Cover is constructed with (16 gauge) 304
stainless steel, No. 4 satin nish
• Arm assembly constructed with 1 5/16"
(33.4mm) diameter, (12 gauge) stainless steel
• Hub 4 1/2" (114.3mm) o.d. also made from
stainless steel
Dimensions:
•Height: 37" (939.8mm)
•Width: 22.500" (571.5mm)
•Depth: 20.125" (511.2mm)
•Arm Length: 14.5" (368.3mm)
Operation Features
6500 Series Control Head:
• Auto-indexing (self-centering) with adjustable
hydraulic shock suppression
• Hardened tool steel locking bars, cam and
roller assemblies
• Permanently lubricated bearings
• Your choice of manual or electronic control on
both directions
• Nearly universal integration to any number of
access control systems
• Your choice on each electronic direction of
locking or unlocking on power failure
Options:
• Daylight visible indicator lights
• Bi-directional key overrides
• 8 digit key resettable LCD counter with seven
year lithium battery
• Additional options available upon request
Warranty:
Units are warranted against defects in materials
and workmanship for a period of one year from
date of delivery. See warranty information for
specic details.
* Dimensions are approximate
Electrical Specications:
Input Voltage: 100-240 VAC
Input Current: 1.3 - .55 A
Frequency: 50/60 Hz
Storage Temperature: -40 to 158°F
Operating Temperature: -4 to 131°F
Operating Voltage: 24VDC
Operating Current: 1.2 A (typical)
Standards and Codes:
Austenitic stainless steel:
ASTM A240, A249, A276
Hot rolled steel:
AISI C-1020, AISI C-1018
All fasteners provided meet IFI ANSI/
ASME Fastener Standards
American Welding Society (AWS)
Standard D 1.1
The 6500 Series Control Head
is certified to conform to the
following standards:
UL 294, UL 325, UL Subject 2593,
CAN/ULC S319 & CSA C22.2#247
4008027
Our matching ADA
gate (BR5000-ADA)
is available for the
Brute Series.
Controlled Access, Inc. is certified
by Advantage International Registrar
to be an ISO 9001:2015 company
* Dimensions are subject to change without notice

Use in concrete ONLY. Not recommended for use in lightweight masonry such as block or brick.
Warning!
Always wear safety glasses and other necessary protective devices or apparel when installing or working with anchors.
Caution: Use of core drills is not recommended to drill holes for use with this anchor.
Do not use an impact wrench to set or tighten the anchor. Not recommended for use in concrete which has not had sucient time to cure.
The use of carbide drill bits manufactured with ANSI B212.15 drill bit diameter requirements is recommended for installation of this anchor.
Anchor spacing and edge distance (anchor installation locations) are the responsibility of the engineer of record.
Installing product in oversized holes is not recommended. Product will not set properly or achieve full designed load in oversized holes.
* Setting torque only applies at the time of installation.
4
Select a carbide drill bit with a diameter equal to the anchor diameter. Drill hole at least 1/4”deeper than nominal anchor embedment.
Clean hole with pressurized air or vacuum to remove any excess dust/debris.
Using the washer and nut provided, assemble the anchor, leaving nut one half turn from the end of anchor to protect threads. Drive
anchor through xture to be fastened until washer is ush to the surface of xture.
Expand anchor by tightening nut to the specied setting torque - see Table (approx 3 to 5 full revolutions).
Wedge Type Concrete Anchor Instructions
BR5500 Waist High Turnstile Service & Installation Manual
0740E Gen 3.
Controlled Access, Inc. [phone] | [phone] | [email protected]
6

Waist High Cabinet Installation Instructions
Place upright cabinet with front panel removed onto a surface level +/- 1/16”. If the surface is
not level, the cabinet must be shimmed. Bolting a turnstile or ADA gate to an uneven oor
may cause it to work improperly.
Mark or punch the oor in the four anchor holes on the oor plate and drill four 3/8” holes
approximately 4”deep. Remove all concrete dust from the holes.
Place the cabinet back in its intended location and install with the provided 3/8”concrete
anchors. Torque the nuts with a minimum of 25 foot pounds. If unsure, refer to the previous
page for anchor installation tips.
If electronically controlled, install grounded electrical outlet within the cabinet and ground
the power supply to the cabinet frame with provided grounding wire.
Install access control devices and/or re alarm overrides to the control board with the wiring
diagram provided later in this manual.
Install arm assembly (if applicable) to the arm adapter utilizing the three 5/16-18”socket head
cap screws. We recommend applying removable strength (blue) thread sealant such as
Loctite 243 to these screws.
Test the turnstile or ADA gate for proper functionality, making adjustments to the hydraulic
shock absorber as needed (reference hydraulic shock information later in this manual).
Reinstall the front panel and lid on the cabinet then provide this manual to the end user or
leave within the cabinet for future reference.
BR5500 Waist High Turnstile Service & Installation Manual
0740E Gen 3.
Controlled Access, Inc. [phone] | [phone] | [email protected]
7

6500 Series Control Head Mechanical Information
All of our turnstiles and ADA gates operate with a mechanism called the 6500 Series Control Head.
This sturdy and easy to maintain drive for the turnstile has replaced all previous model control heads.
It is adaptable to nearly any existing turnstile and comes with each new turnstile purchase. This control
head can be congured in multiple ways to accommodate the security requirements of each individual
job site.
An internal view of an electronically controlled two way 6500 series control head.
While the head can be congured for mechanical (no electronics) operation, a turnstile’s security
potential is reached in the case of an electronic two way control head. In this instance, each rotational
direction is independently unlocked. Congured properly, a control head will allow for one rotation
per valid entry request. Our anti-backup cams are designed so that it is mechanically impossible to
become trapped within the turnstile when properly installed.
Each control head comes precongured to your specic needs based o of a directional sheet that
is lled out before shipment. The heads are delivered pre-wired, tested and adjusted to our factory
recommendations. Installation is simple: connect inputs from access control devices into the logic
controller and plug the unit’s power supply into a 100-240 VAC (single phase) receptacle. The power
supply will automatically set itself to function on your local voltage and convert it to 24VDC.
BR5500 Waist High Turnstile Service & Installation Manual
0740E Gen 3.
Controlled Access, Inc. [phone] | [phone] | [email protected]
8

BR5500 Waist High Turnstile Service & Installation Manual
0740E Gen 3.
Controlled Access, Inc. [phone] | [phone] | [email protected]
9

Phone: [phone]
Fax: [phone]
Web: www.controlledaccess.com
Email: [e-mail]
Prices are subject to change without notice. Parts orders are shipped via FedEx. Shipping costs are not included. All parts orders under $500 require a credit card payment. Date: 04/01/2022
Complete control heads are
available upon request.
Contact us for pricing details.
Locking Bar Linkages
6519 - Fail Open
$12.26
6518 - Fail Lock
$12.26
Locking Bar Assemblies
0382 - Fail Open Assembly
$90.92
0383 - Fail Lock Assembly
$90.92
Limit Switch Cams
2267 - Standard $30.66
2268 - ADA $30.66
2269 - One-Way $30.66
Limit Switches
2180 - Standard
(Z-15GW2-B7-K) $22.68
1700 - One Way
(BZ2RW825-A2) $82.33
0372 - Top Casting
$219.65
0373 - Bottom Casting
$219.65
Control Head Castings
6532 - Index Pin
$132.69
Proximity Sensor & Accessories
7211 - 24VDC PNP Prox. Sensor
w/ M12 Connector (Sick 1040763)
$91.09
6589 - Turnstile Prox. Bracket
w/ 3x Mounts - LH, RH & Home
$11.19
0766 - 3 Branch M12 Splitter
$148.92
Shock Housing Assemblies
6535 - WH/427/430/T80/ADA
$189.18
6541 - 439/448/P60/HD
$198.68
Control Head Bearings
Indexing Springs
1106 - Waist High (Light) $6.51
1108 - Full Height (Heavy) $6.51
1107 - ADA (Extra Heavy) $6.51
Solenoid Springs
6510 - Fail Open Spring
$9.02
6016 - Fail Lock Spring
$9.02
6051 - Solenoid
Deltrol D4A53717-82
$65.55
Hydraulic Shock Absorbers
6560 - WH/427/430/T80/ADA
$190.75
6561 - 439/448/P60/HD
$346.47
0381 - Locking Bar Casting
w/ Oil Impregnated Bushings
$43.76
6520 - Index Pin Tubing
$32.99
0740 - Logic Controller (XD10)
$281.34
1641 - 1” ID for HS-22/439/448/P60
/RD70/Pre 2018 Top Castings
(1641-2RSNR) $7.39
7208 - Bottom casting on all models
(6007RSNR) $6.14
1640 - 7/8” ID for WH/ADA/T80 and
7/8” hex cams sold after 2018
(1640-2RSNR) $5.89
0751 - 24VDC Power Supply (60 W)
w/ NEMA 5-15 Drop Cord
$183.85
I1
A B OKESC
I2 IB IC ID IE
+
+
–
–
01 02 03 04
XD10
ML60
Power Supply
24V 2.5A
MiniLine
AC 100-240V
+ -+ -
N L
DC on
24-28V
Cam Assemblies
0401 - T80/WH/Legacy 427/430
(7/8 Hex Shaft) $264.26
0407 - P60 & RD70 Models
(1.25" Hex, Long) $291.95
0402 - ADA w/ Arm Adaptor $264.26
0416 - ADA w/ Chain Drive
0415 - All HS-22 Models/439/448/HD
(1.25" Hex, Short) $278.26
$278.26