Cooper Lighting IMI-597 User manual

These instructions do not claim to cover all details or variations in the equipment, procedure, or process described, nor to provide directions for meeting every possible
contingency during installation, operation or maintenance. When additional information is desired to satisfy a problem not covered sufficiently for user’s purpose, please
contact your nearest representative.
1. Open the Door -
Press both BUTTON LATCHES at the same time and open the door.
See Figure 1.
2. Reflector Removal -
Press the two REFLECTOR TABS outward and
swing the REFLECTOR down.
See Figure 2a and Figure 2b.
NOTE: Disconnect REFLECTOR CONNECTOR from
the HOUSING as shown in Figure 2c.
Customer First Center • 1121 Hwy 74 South • Peachtree City, GA 30269 IMI-597 AVU040197
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Sheet 1 of 8
8/31/04 IMI-597
INSTALLATION INSTRUCTIONS
IMPORTANT: READ CAREFULLY BEFORE INSTALLING FIXTURE.
RETAIN FOR FUTURE REFERENCE.
General: Upon receipt of fixture thoroughly inspect for any
freight damage, which should be brought to the attention of
the delivery carrier. Compare the catalog description listed
on the packing slip with the fixture label on the housing to
assure you have received the correct merchandise.
Safety: This fixture must be wired in accordance with
the national electrical code and applicable local codes
and ordinance. Proper grounding is required to insure
personal safety. Carefully observe grounding procedure.
All work should be done by an electrician.
TM
WARNING: Risk of Electric Shock. Disconnect power at circuit breaker panel or
fuse box before installing or servicing.
Button Latches
Push to Open
Reflector Tabs
Fig. 1
Fig. 2a

These instructions do not claim to cover all details or variations in the equipment, procedure, or process described, nor to provide directions for meeting every possible
contingency during installation, operation or maintenance. When additional information is desired to satisfy a problem not covered sufficiently for user’s purpose, please
contact your nearest representative.
3. Power Supply Tray Removal -
Unscrew the two THUMB SCREWS and swing the POWER SUPPLY TRAY down as shown in Figure 3a. Disconnect the POWER
CONNECTOR and the OPTIC CONNECTOR from HOUSING. See Figure 3b. The POWER SUPPLY TRAY can now be lifted off the
bracket.
Customer First Center • 1121 Hwy 74 South • Peachtree City, GA 30269 IMI-597 AVU040197
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Sheet 2 of 8
8/31/04 IMI-597
INSTALLATION INSTRUCTIONS
IMPORTANT: READ CAREFULLY BEFORE INSTALLING FIXTURE.
RETAIN FOR FUTURE REFERENCE.
TM
WARNING: Risk of Electric Shock. Disconnect power at fuse or circuit breaker before installing
or servicing.
Power Supply
Tray
Thumb Screws
Reflector
Connector
Reflector Tabs Reflector
Fig. 2b Fig. 2c
Power Connector
Optic Connector
Fig. 3a Fig. 3b

These instructions do not claim to cover all details or variations in the equipment, procedure, or process described, nor to provide directions for meeting every possible
contingency during installation, operation or maintenance. When additional information is desired to satisfy a problem not covered sufficiently for user’s purpose, please
contact your nearest representative.
4. Attach Housing to Upper Flite Arm -
Remove the WIREWAY PLUG from the
HOUSING. Move the fixture leads aside so
the THREADED RODS may be accessed
through the fixture HOUSING.
See Figure 4a.
Attach the UPPER FLITE ARM to the
HOUSING by inserting the threaded studs
into the fixture HOUSING. Feed the fixture
wires through the UPPER FLITE ARM.
Slide the HOUSING over the threaded
rods and secure it with the PLAIN
WASHERS, LOCK WASHERS, and HEX
NUTS. See Figure 4b.
Torque HEX NUTS as follows:
Medium Icon (ICM) - 450 in-lbs.,
Small Icon (ICS) - 130 in-lbs.
NOTE: It may be helpful to use a deep sock-
et when installing the HEX NUTS.
Re-install the WIREWAY PLUG into the
wireway in the HOUSING.
Customer First Center • 1121 Hwy 74 South • Peachtree City, GA 30269 IMI-597 AVU040197
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Sheet 3 of 8
8/31/04 IMI-597
INSTALLATION INSTRUCTIONS
IMPORTANT: READ CAREFULLY BEFORE INSTALLING FIXTURE.
RETAIN FOR FUTURE REFERENCE.
TM
WARNING: Risk of Electric Shock. Disconnect power at fuse or circuit breaker before installing
or servicing.
WARNING
Risk of Personal Injury
Fixture may become damaged and/or
unstable if not installed properly
Tighten all fixture components to their
recommended torque values
Wireway Plug
Fig. 4a
Housing
Upper Flite
Arm
Fig. 4b

These instructions do not claim to cover all details or variations in the equipment, procedure, or process described, nor to provide directions for meeting every possible
contingency during installation, operation or maintenance. When additional information is desired to satisfy a problem not covered sufficiently for user’s purpose, please
contact your nearest representative.
5a. Attach the Lower Flite Arm (Single Head) -
Attach the LOWER FLITE ARM to the UPPER FLITE ARM using the three (3) 5/16-18 x 1.25” screws provided. Please see
Figure 5a. Be careful to route the wires through and along the arm so that they will not be pinched when the arms are tightened.
Torque: 250 in-lbs.
NOTE: To assure a safe product over time, check and adjust torque to proper settings each time unit is maintenanced.
5b. Attach the Lower Flite Arm (Dual Head) -
Attach the LOWER FLITE ARM to the UPPER FLITE ARM using the three (3) 5/16-18 x 1.25” screws provided. Please see
Figure 5b. Be careful to route the wires through and along the arm so that they will not be pinched when the arms are tightened.
Torque: 250 in-lbs.
NOTE: To assure a safe product over time, check and adjust torque to proper settings each time unit is maintenanced.
Customer First Center • 1121 Hwy 74 South • Peachtree City, GA 30269 IMI-597 AVU040197
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Sheet 4 of 8
8/31/04 IMI-597
INSTALLATION INSTRUCTIONS
IMPORTANT: READ CAREFULLY BEFORE INSTALLING FIXTURE.
RETAIN FOR FUTURE REFERENCE.
TM
WARNING: Risk of Electric Shock. Disconnect power at fuse or circuit breaker before installing
or servicing.
Lower Flite Arm
Fig. 5a
Fig. 5b
WARNING
Risk of Personal Injury
Fixture may become damaged and/or
unstable if not installed properly
Tighten all fixture components to their
recommended torque values

These instructions do not claim to cover all details or variations in the equipment, procedure, or process described, nor to provide directions for meeting every possible
contingency during installation, operation or maintenance. When additional information is desired to satisfy a problem not covered sufficiently for user’s purpose, please
contact your nearest representative.
6a. Attach the Pole Clamp (Single Head) -
Attach the POLE CLAMP to the LOWER FLITE ARM using the six (6) 3/8-16 x 0.75” screws provided as depicted in Figure 6a.
Do not tighten the screws completely; leave approximately 1/8” to 1/4” gap between the two parts. This will allow these
parts to slip over the pole with no interference.
6b. Attach the Pole Clamp (Dual Head) -
Attach the two (2) LOWER FLITE ARM using the six (6) 3/8-16 x 0.75” screws provided as depicted in Figure 6b. Do not tighten
the screws completely; leave approximately 1/8” to 1/4” gap between the two parts. This will allow these parts to slip over the
pole with no interference.
NOTE: Pole Clamps (2) and One set of six (6) 3/8 - 16 x 0.75” screws are not necessary for this assembly. Discard if desired.
Customer First Center • 1121 Hwy 74 South • Peachtree City, GA 30269 IMI-597 AVU040197
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Sheet 5 of 8
8/31/04 IMI-597
INSTALLATION INSTRUCTIONS
IMPORTANT: READ CAREFULLY BEFORE INSTALLING FIXTURE.
RETAIN FOR FUTURE REFERENCE.
TM
WARNING: Risk of Electric Shock. Disconnect power at fuse or circuit breaker before installing
or servicing.
Pole Clamp
Fig. 6a
Fig. 6b
WARNING
Risk of Personal Injury
Fixture may become damaged and/or
unstable if not installed properly
Tighten all fixture components to their
recommended torque values

These instructions do not claim to cover all details or variations in the equipment, procedure, or process described, nor to provide directions for meeting every possible
contingency during installation, operation or maintenance. When additional information is desired to satisfy a problem not covered sufficiently for user’s purpose, please
contact your nearest representative.
7a. Slipping the Assembly over the Pole (Single Head) -
Slip the fixture assembly over a 4-inch diameter pole as shown in
Figure 7a. There is a shoulder inside the arm that will rest on the top of
the pole. Make wiring connections at the opening at the top of the arm.
7b. Slipping the Assembly over the Pole (Dual Head) -
Slip the fixture assembly over a 4-inch diameter pole as
shown in Figure 7b. There is a shoulderinside the arm that will
rest on the top of the pole. Make wiring connections at the
opening at the top of the arm.
Customer First Center • 1121 Hwy 74 South • Peachtree City, GA 30269 IMI-597 AVU040197
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Sheet 6 of 8
8/31/04 IMI-597
INSTALLATION INSTRUCTIONS
IMPORTANT: READ CAREFULLY BEFORE INSTALLING FIXTURE.
RETAIN FOR FUTURE REFERENCE.
TM
WARNING: Risk of Electric Shock. Disconnect power at fuse or circuit breaker before installing
or servicing.
Fig. 7a
Fig. 7b

These instructions do not claim to cover all details or variations in the equipment, procedure, or process described, nor to provide directions for meeting every possible
contingency during installation, operation or maintenance. When additional information is desired to satisfy a problem not covered sufficiently for user’s purpose, please
contact your nearest representative.
8a. Attaching the Mast and Pole Cap (Single Head) -
Assemble the ARM MAST and POLE CAP to the fixture and arm
assembly. See Figure 8a. Tighten the six (6) screws that clamp the arm
to the pole in addition to the set screws that secure the ARM MAST and
POLE CAP.
Torque: 250 in-lbs.
NOTE: To assure a safe product over time, check and adjust
torque to proper settings each time unit is maintenanced.
8b. Attaching the Mast and Pole Cap (Dual Head) -
Assemble the ARM MAST and POLE CAP to the fixture and arm assembly.
See Figure 8b. Tighten the six (6) screws that clamp the arm to the pole in
addition to the set screws that secure the ARM MAST and POLE CAP.
Torque: 250 in-lbs.
NOTE: To assure a safe product over time, check and adjust
torque proper settings each time unit is maintenanced.
Customer First Center • 1121 Hwy 74 South • Peachtree City, GA 30269 IMI-597 AVU040197
Flite
Sheet 7 of 8
8/31/04 IMI-597
INSTALLATION INSTRUCTIONS
IMPORTANT: READ CAREFULLY BEFORE INSTALLING FIXTURE.
RETAIN FOR FUTURE REFERENCE.
TM
WARNING: Risk of Electric Shock. Disconnect power at fuse or circuit breaker before installing
or servicing.
Fig. 8a
Fig. 8b
WARNING
Risk of Personal Injury
Fixture may become damaged and/or
unstable if not installed properly
Tighten all fixture components to their
recommended torque values

These instructions do not claim to cover all details or variations in the equipment, procedure, or process described, nor to provide directions for meeting every possible
contingency during installation, operation or maintenance. When additional information is desired to satisfy a problem not covered sufficiently for user’s purpose, please
contact your nearest representative.
9. Buttoning Up -
Re-install the POWER SUPPLY TRAY to the HOUSING. Connect the POWER CONNECTOR and OPTIC CONNECTOR. Swing
the POWER SUPPLY TRAY up and tighten the two THUMB SCREWS. Re-install the REFLECTOR to the HOUSING. Connect the
REFLECTOR CONNECTOR to the HOUSING. Swing the REFLECTOR up until it is secured by the REFLECTOR TABS. You
will hear an audible “click” when the REFLECTOR TABS have properly engaged. Close the fixture DOOR. See Figure 9. You will
hear two audible “clicks” when the two BUTTON LATCHES are properly engaged.
Re-lamping the Fixture
Disconnect the power to the fixture. Open the DOOR by pressing both BUTTON LATCHES at the same time. Remove the lamp
by grasping it close to the base and install the new lamp. Close the fixture DOOR. You will hear two audible “clicks” when the two
BUTTON LATCHES are properly engaged.
Customer First Center • 1121 Hwy 74 South • Peachtree City, GA 30269 IMI-597 AVU040197
Flite
Sheet 8 of 8
8/31/04 IMI-597
INSTALLATION INSTRUCTIONS
IMPORTANT: READ CAREFULLY BEFORE INSTALLING FIXTURE.
RETAIN FOR FUTURE REFERENCE.
TM
WARNING: Risk of Electric Shock. Disconnect power at fuse or circuit breaker before installing
or servicing.
Reflector
Power Supply Tray
Outer Door
Fig. 9