CoreTigo TigoStarter K22 User manual

Copyright © 2021 CoreTigo Ltd.
TigoStarter K22 User Manual
Page 1of 43
CoreTigo
TigoStarter K22
USER MANUAL

Copyright © 2021 CoreTigo Ltd.
TigoStarter K22 User Manual
Page 2of 43
Table of Contents
Table of Tables............................................................................................................................................4
Table of Figures ..........................................................................................................................................5
1. Introduction .........................................................................................................................................7
1.1. About.............................................................................................................................................7
1.2. Structure........................................................................................................................................7
1.3. Typographical Conventions...........................................................................................................7
1.4. Symbols.........................................................................................................................................7
1.5. Acronyms and Abbreviations ........................................................................................................8
1.6. Deviating Views.............................................................................................................................8
2. Safety and Requirements...................................................................................................................9
2.1. General Note.................................................................................................................................9
2.2. Intended Use.................................................................................................................................9
2.3. Personnel Qualification .................................................................................................................9
2.4. Installation Prerequisites...............................................................................................................9
2.5. Components................................................................................................................................10
3. Getting Started ..................................................................................................................................12
3.1. Overview .....................................................................................................................................12
3.1.1. Field Device Level...............................................................................................................12
3.1.2. Control Level .......................................................................................................................12
3.1.3. Software System Level .......................................................................................................12
3.2. Description ..................................................................................................................................13
3.2.1. Field Device Level –TigoBridge .........................................................................................13
3.2.2. Control Level –TigoMaster 2TH IO-Link Wireless Master .................................................15
3.2.3. Software System Level –TigoEngine Software Tool..........................................................18
3.3. Setup and Configuration .............................................................................................................18
3.3.1. Phase 1 –TigoMaster 2TH .................................................................................................19
3.3.2. Phase 2 –TigoBridge..........................................................................................................19
4. TigoEngine Software Tool................................................................................................................20
4.1. Installation...................................................................................................................................20
4.2. Connecting the TigoMaster 2TH.................................................................................................21
4.3. Port Configuration .......................................................................................................................23
4.3.1. Scan for Devices.................................................................................................................23
4.3.2. Device Pairing.....................................................................................................................25
4.3.3. Process Data Monitoring (Cyclic)........................................................................................26
4.3.4. On-Demand Data Configuration (Acyclic)...........................................................................27

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4.4. Advanced Features.....................................................................................................................28
5. PLC Connection ................................................................................................................................29
5.1. PROFINET Protocol....................................................................................................................30
5.2. EtherNet/IP Protocol ...................................................................................................................35
Appendix A –Part Numbers.....................................................................................................................38
Appendix B –Evaluation Agreement......................................................................................................39

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Table of Tables
Table 1 –Acronyms and Abbreviations ........................................................................................................8
Table 2 –Kit Components...........................................................................................................................11
Table 3 –TigoBridge Functionality (1)........................................................................................................14
Table 4 –TigoBridge Functionality (2)........................................................................................................14
Table 5 –TigoBridge Status LEDs..............................................................................................................15
Table 6 –TigoBridge Power LEDs..............................................................................................................15
Table 7 –TigoMaster 2TH Functionality.....................................................................................................17
Table 8 –TigoMaster 2TH Supply Voltage Status LEDs............................................................................17
Table 9 –TigoMaster 2TH Supply Voltage Status LEDs............................................................................18
Table 10 –TigoMaster 2TH Supply Voltage Status LEDs..........................................................................18

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Table of Figures
Figure 1 –Kit Overview...............................................................................................................................12
Figure 2 –TigoBridge Illustration................................................................................................................13
Figure 3 –TigoBridge Functionality (1).......................................................................................................14
Figure 4 –TigoBridge Functionality (2).......................................................................................................14
Figure 5 –TigoMaster 2TH Illustration........................................................................................................15
Figure 6 –TigoMaster 2TH Functionality (EtherNet/IP Version) ................................................................16
Figure 7 –Setup and Configuration (1).......................................................................................................19
Figure 8 –Setup and Configuration (2).......................................................................................................19
Figure 9 –TigoEngine Software Tool .........................................................................................................20
Figure 10 –Masters ....................................................................................................................................21
Figure 11 –Connect New Master (1)..........................................................................................................21
Figure 12 –IP Address ...............................................................................................................................21
Figure 13 –Connect New Master (2)..........................................................................................................22
Figure 14 –Connected Masters..................................................................................................................22
Figure 15 –Port Configuration....................................................................................................................23
Figure 16 –Scan for Devices......................................................................................................................23
Figure 17 –Scanning Process....................................................................................................................24
Figure 18 –Scan Results............................................................................................................................24
Figure 19 –Ports.........................................................................................................................................25
Figure 20 –IOLW Master Configuration .....................................................................................................25
Figure 21 –Port Mode Status.....................................................................................................................26
Figure 22 –PDin Tick Box ..........................................................................................................................26
Figure 23 –ISDU Read...............................................................................................................................27
Figure 24 –ISDU Write...............................................................................................................................28
Figure 25 –PLC Connection.......................................................................................................................29
Figure 26 –Manage GSD Files ..................................................................................................................30
Figure 27 –Installed GSDs.........................................................................................................................30
Figure 28 –Catalog.....................................................................................................................................31
Figure 29 –Network View...........................................................................................................................31
Figure 30 –PROFINET Device Name........................................................................................................32
Figure 31 –Device Overview......................................................................................................................32
Figure 32 –Wireless Unique ID of the W-Device .......................................................................................33
Figure 33 –PLC Tags.................................................................................................................................33
Figure 34 –Tags.........................................................................................................................................34
Figure 35 –Watch Table.............................................................................................................................34

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Figure 36 –New Project..............................................................................................................................35
Figure 37 –Watch Table.............................................................................................................................35
Figure 38 –First Connection Example (1) ..................................................................................................36
Figure 39 –First Connection Example (2) ..................................................................................................36
Figure 40 –Second Connection Example (1).............................................................................................37
Figure 41 –Second Connection Example (2).............................................................................................37

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TigoStarter K22 User Manual
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1. Introduction
1.1. About
This user manual describes the TigoStarter K22 IO-Wireless Evaluation Kit. The kit allows users to connect
IO-Link Wireless sensors and actuators to a PLC, PC, and on-premise server. It combines the TigoMaster
2TH, TigoBridge, and TigoEngine software tool to configure, test, and evaluate the functionality of IO-Link,
digital or analog sensors and actuators converted into IO-Link Wireless devices.
Note:
The TigoStarter K22 IO-Wireless Evaluation Kit can be used with either PROFINET (Part
Number: CT2-EVAL-K22-PN) or EtherNet/IP (Part Number: CT2-EVAL-K22-EIP) protocol.
References:
•TigoMaster 2TH –User Manual
•TigoBridge –User Manual
•TigoEngine –Installation Guide for TigoMaster 2TH
•TigoEngine –User Manual
•IO-Link Devices –Data Sheet
•ifm –AL2605 –Operating Instructions
1.2. Structure
The sections of this user manual build on one another from section numbers 1 to 5.
1.3. Typographical Conventions
Enumerations are shown in list form with bullet points.
•Entry 1
•Entry 2
•Entry 3
Instructional steps are shown in list form with numberings.
1. Step 1.
2. Step 2.
3. Step 3.
Decimal numbers are shown without additional indicators and are not spelled out (e.g., 123).
1.4. Symbols
Note:
This symbol indicates a general note.
Warning:
This symbol indicates a security notice which must be observed.
Reference(s):
This symbol indicates a cross-reference to other documentation (available upon request).

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1.5. Acronyms and Abbreviations
Term
Meaning
D/A
Digital or Analog
EDS
Electronic Data Sheet
GSD
General Station Description
ISDU
Indexed Service Data Unit
LED
Light Emitting Diode
PC
Personal Computer
PLC
Programmable Logic Controller
TIA portal
Totally Integrated Automation Portal
W-Device
IO-Link Wireless Device
Table 1 –Acronyms and Abbreviations
1.6. Deviating Views
The product views and illustrations in this user manual may deviate from the actual product. They are
intended only as illustrative material.

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2. Safety and Requirements
2.1. General Note
This user manual is only intended for qualified personnel using the kit. All safety messages, integrated
safety messages, property damage messages, and valid legal regulations must be observed by users.
Note:
Technical capabilities on behalf of the user are presumed by CoreTigo Ltd.
2.2. Intended Use
The TigoStarter K22IO-Link Wireless Evaluation Kit can be used to set up an IO-Link Wireless environment.
Users can achieve this through the kit by establishing IO-Link Wireless device connections to a PLC, PC,
and on-premise server upon converting IO-Link sensors and actuators to IO-Link Wireless device types.
This kit is intended for indoor use only and in operating temperatures of -25°C to 55°C for the TigoMaster
2TH and -25°C to 60°C for the TigoBridge. Components are protected against damage caused by any
buildup of moisture on surfaces which are in contact with the air.
Kit components are developed for working environments with protection class IP67.
Warning:
Applications other than those described in this user manual are not permitted.
2.3. Personnel Qualification
Kit components may only be mounted, configured, operated or demounted by qualified personnel. When
working with electricity, technical skills must be demonstrated under all following circumstances:
•Safety and health at work
•Mounting and connecting of electrical equipment
•Measurement and analysis of electrical functions and systems
•Evaluation of the safety of electrical systems and equipment
Warning:
CoreTigo Ltd. does not assume any warranty or liability for damage caused to the kit and its
components due to non-compliance with security measures or incorrect installation.
2.4. Installation Prerequisites
The TigoEngine software tool is provided together with an evaluation license as part of the TigoStarter K22
IO-Link Wireless Evaluation Kit. The software tool should be installed on an on-premise server or PC first
as part of the setup and configuration of all kit components.
See section 3.3 of this user manual for more information on setup and configuration, and section 4 for more
information on TigoEngine features.
Please refer to the TigoEngine User Manual for detailed installation instructions.
Reference:
TigoEngine –User Manual

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2.5. Components
The TigoStarter K22 IO-Link Wireless Evaluation Kit includes none other than the following kit components:
•TigoEngine Software Tool (With Evaluation License)
•TigoMaster 2TH IO-Link Wireless Master
•2x IO-Link Wireless TigoBridge
•Supplied Cables
Note:
All kit components listed above are provided by CoreTigo Ltd. upon purchase.
Item
Description
Example
TigoEngine Software
Tool
(P/N: CT-ENG-1000-ET)
Configures, tests,
evaluates, and
demonstrates various
functions of IO-Link
Wireless sensors or
actuators.
TigoMaster 2TH IO-Link
Wireless Master
(P/N: PROFINET –
CT241-0003t2-02 /
EtherNet/IP –CT241-
0004t2-01)
Can support up to 16 IO-
Link Wireless sensors or
actuators which are
represented in the
TigoEngine software tool.
2x IO-Link Wireless
TigoBridge
(P/N: CT221-0057-03)
Converts wired IO-Link
sensors and actuators to
IO-Link Wireless in order
to establish a connection
with the TigoMaster 2TH
IO-Link Wireless Master.

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Supplied Cables
1x D-Coded M12 Male to
RJ45 Cable
2x L-Coded PVC Black
Female Cable, 1m
2x A-Coded Female PVC
Cable, 1m
Table 2 –Kit Components

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3. Getting Started
3.1. Overview
The TigoStarter K22 IO-Link Wireless Evaluation Kit is designed for users required to build an end-to-
end IO-Link Wireless demonstration environment with the ability to perform the actions listed below.
3.1.1. Field Device Level
•Conversion of IO-Link sensors and actuators to IO-Link Wireless devices that can
communicate with the TigoMaster 2TH using the IO-Link Wireless TigoBridge
3.1.2. Control Level
•PLC connection using either PROFINET or EtherNet/IP protocols
•PC and on-premise server connection using TigoEngine
•Connection of an IO-Link Wireless sensor/actuator and the ifm IO-Link D/A Hub through
the TigoMaster 2TH (with support of up to 16 IO-Link Wireless devices by the TigoMaster)
3.1.3. Software System Level
•Installation of the TigoEngine software tool on the PC and/or on-premise server
•End-user configuration, testing, and evaluation of IO-Link Wireless sensors and actuators
•Provision of process and on-demand data (cyclic and acyclic)
Figure 1 –Kit Overview

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3.2. Description
The sections below provide a more detailed description of each kit component’s functionality.
3.2.1. Field Device Level –TigoBridge
The kit comes with 2 IO-Link Wireless TigoBridge devices, enabling the connection of multiple IO-Link
Wireless devices such as sensors and actuators. The IO-Link Wireless TigoBridge converts IO-Link devices
to IO-Link Wireless devices. Once such devices are converted, they can be wirelessly connected to the
TigoMaster 2TH IO-Link Wireless Master, as is illustrated by the figure below.
Note:
While the IO-Link Wireless TigoBridge can be used independently, as in the figure below, it
can also be paired with a flow meter.
Figure 2 –TigoBridge Illustration
Below are figures and tables describing the TigoBridge in further detail, including TigoBridge functionality,
and Status and Power LED indications.

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3.2.1.1. Functionality
Figure 3 –TigoBridge Functionality (1)
Letter
Description
A
Device Connector
B
Pairing Button
C
Power Supply Connector
D
Status LED (RGB)
E
Power LED (Green)
Table 3 –TigoBridge Functionality (1)
Figure 4 –TigoBridge Functionality (2)
Letter
Description
A
Model Number
B
Input Power Supply Range
C
Product Number
D
UID and Data Matrix
E
QR Code (URL)
F
FCC ID
Table 4 –TigoBridge Functionality (2)

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3.2.1.2. LED Indications
Consult the tables below for preliminary information on Status LED and Power LED indications.
Reference:
TigoBridge –User Manual
Status LED Color
IOL/IOLW
Indication
Yellow
IOL
Not Operational
Green
IOL
Operational
Magenta (Purple)
IOLW
Unpaired
Blue
IOLW
Operational
White
IOLW
Communication Ready
Red
IOL/IOLW
Assert
Table 5 –TigoBridge Status LEDs
Power LED Color
Indication
Green
Power Supply Connected
Table 6 –TigoBridge Power LEDs
3.2.2. Control Level –TigoMaster 2TH IO-Link Wireless Master
The industrial grade TigoMaster 2TH IO-Link Wireless Master connects to a PLC, PC, and on-premise
server. It contains 2 IO-Link Wireless transmission tracks which each support up to 8 devices, thereby
supporting up to 16 IO-Link Wireless devices in total. All tracks have their own transceiver and antenna.
Note:
The TigoMaster 2TH IO-Link Wireless Master is available in two versions with one supporting
the EtherNet/IP protocol and the other supporting the PROFINET protocol.
Figure 5 –TigoMaster 2TH Illustration
Below are a figure and tables describing the TigoMaster 2TH (EtherNet/IP version only) in further detail,
including TigoMaster 2TH functionality, and Supply Voltage Status, Wireless Track Status, and Wireless
Port Status LED indications.

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3.2.2.1. Functionality
Figure 6 –TigoMaster 2TH Functionality (EtherNet/IP Version)
Note:
The figure above illustrates the TigoMaster 2TH’s EtherNet/IP version. For the PROFINET
version, all functionality remains the same except that the MS and NS labels for LEDs
numbers (2) and (3) correspond with SF and BF. The same applies to the table below.
Function
No.
Name
Description
Ethernet
(26)
X31
Ethernet interface, M12, D-
coded, EtherNet/IP port 1 (CH0)
(5)
X32
Ethernet interface, M12, D-
coded, EtherNet/IP port 2 (CH1)
(24)
LINK (X31)
Link LED for connector X31
(25)
ACT (X31)
Activity LED for connector X31
(22)
ACT (X32)
Activity LED for connector X32
(23)
LINK (X32)
Link LED for connector X32
(4)
N/A
Labeling fields Ethernet interfaces X31 and X32
LEDs
(28)
SYS
System status LED

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(27)
APL
Application status LED
(2)
MS or SF
Module status LED
(3)
NS or BF
Network status LED
Power supply
(20)
X21
Power supply input (Power In), M12, L-coded
(8)
X22
Power supply output (Power Out), M12, L-coded
(7)
1L (X22)
1L supply voltage status LED (DC 24 V)
(9)
2L (X22)
2L supply voltage status LED (DC 24 V)
(6)
N/A
Labeling fields power supply input
X21 and output X22
Antenna
connectors and
LEDs for the IO-
Link Wireless
radio module
(18)
X1
Connector for SMA antenna for IO-Link
wireless connection to the devices 1 to 8
(11)
X2
Connector for SMA antenna for IO-Link
wireless connection to the devices 9 to 16
(16)
X3
Connector for auxiliary antenna
(17), (15)
N/A
Labeling fields SMA antennas X1, X2 and X3
(19)
WT1-WT3
IO-Link wireless track status LEDs
(10)
WP01-
WP08
Port status LEDs for IO-Link wireless device
ports P01 to P08
(12)
WP09-
WP16
Port status LEDs for IO-Link wireless device
ports P09 to P16
Identification
(21)
N/A
Data matrix code
(14)
N/A
Device labeling field
for the TigoMaster 2TH device
Mounting
(1)
N/A
Mounting hole (up) and grounding
(13)
N/A
Mounting hole (down)
Table 7 –TigoMaster 2TH Functionality
3.2.2.2. LED Indications
Consult the tables below for preliminary information on Supply Voltage Status LED, Wireless Track Status
LED, and Wireless Port Status LED indications.
Reference:
TigoMaster 2TH –User Manual
Supply Voltage Status
LED
LED Color
State
Indication
1L
Green
On
Supply Voltage
Grey
Off
No Supply Voltage
Table 8 –TigoMaster 2TH Supply Voltage Status LEDs

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Wireless Track Status
LED
LED Color
State
Indication
WT1 - WT3
Green
On
Track Operational Mode
/ Service Mode
Yellow
On
Track Inactive
Red
Blinking
Track Error
Green
Off
Track Off
Table 9 –TigoMaster 2TH Supply Voltage Status LEDs
Wireless Port Status
LED
LED Color
State
Indication
WP01 - WP16
Green
On
Port Operational
Green
Blinking
Pairing Successful and
Communication Ready
Yellow
Blinking
Port Ready
Red
Blinking
Port Communication
Lost
Red
On
Port Errors (Pairing
Timeout, Pairing Wrong
Slot Type, Revision
Fault, Compatibility
Fault, Serial Number
Fault, Process Data
Fault, Cycle Time Fault)
Grey
Off
Port Inactive
Table 10 –TigoMaster 2TH Supply Voltage Status LEDs
3.2.3. Software System Level –TigoEngine Software Tool
The TigoEngine software tool allows users to efficiently set up IO-Link Wireless masters and devices, such
as the TigoMaster 2TH IO-Link Wireless Master and IO-Link Wireless sensors and actuators. Once
installed, users may configure, test, and evaluate IO-Link Wireless devices.
See section 4 for further details on the TigoEngine software tool.
3.3. Setup and Configuration
Follow the steps below to set up and configure the following hardware components:
•TigoMaster 2TH IO-Link Wireless Master
•IO-Link Wireless TigoBridge
For information on the setup and configuration of software components, see section 4 of this user manual
on the use of the TigoEngine software tool, and see section 5 on establishing a local PLC connection.
Note:
The devices and cables described below are part of the kit and supplied by CoreTigo Ltd.
Other mentioned items, such as the PLC, PC, on-premise server, and IO-Link devices such
as sensors and actuators are not provided by CoreTigo Ltd. and considered user property.

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3.3.1. Phase 1 –TigoMaster 2TH
Follow the steps below to connect the provided cables to the TigoMaster 2TH IO-Link Wireless Master.
1. Connect the L-coded power cable to the TigoMaster 2TH IO-Link Wireless Master’s X21 port.
2. Connect the cable’s other side to 24VDC. Use the brown wire as +24V and blue wire as GND.
3. Connect the D-coded communication cable to the TigoMaster 2TH’s X31 port.
Figure 7 –Setup and Configuration (1)
3.3.2. Phase 2 –TigoBridge
Follow the steps below to connect the provided cables to the IO-Link Wireless TigoBridge.
1. Connect the A-coded power cable to the IO-Link Wireless TigoBridge’s male connector.
2. Connect the cable’s other side to 24VDC with an M12 connector. If the power supply requires a pig
tail connection, then use the black wire as +24V and the yellow wire as GND.
3. Connect any IO-Link device to the TigoBridge’s female connector.
Figure 8 –Setup and Configuration (2)

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4. TigoEngine Software Tool
4.1. Installation
This section considers features and functionality of the TigoEngine software tool that is most relevant for
the use of the TigoStarter K22 IO-Link Wireless Evaluation Kit.
Consult the references below for details on the installation requirements for the TigoEngine software tool.
References:
•TigoEngine –Installation Guide for TigoMaster 2TH
•TigoEngine –User Manual
Once installed, users may connect the TigoMaster 2TH IO-Link Wireless Master to the TigoEngine software
tool, after which they can configure, test, and evaluate IO-Link Wireless devices.
The figure below illustrates the kit topology, including the TigoEngine software tool’s connection to the
TigoMaster 2TH IO-Link Wireless Master which communicates with remaining IO-Link Wireless devices.
Figure 9 –TigoEngine Software Tool