Cornelius Remcor TJ45-D User manual

PRINTEDIN U.S.A
âREMCORINC:
DUAL ICE
DISPENSER
MODELS:TJ45-DTJ90-D
Operator’sManual
PartNo.90665
August1995
Revision B
THISDOCUMENTCONTAINSIMPORTANTINFORMATION
ThisManualmustbe read and understood beforeinstalling oroperating thisequipment

i90665
TABLEOFCONTENTS
Page
SAFETY PRECAUTIONS1...................................................
GENERALDESCRIPTION1..................................................
INSTALLATIONINSTRUCTIONS2............................................
OPERATORINSTRUCTION2.................................................
OPERATINGINSTRUCTIONS2..........................................
CLEANINGINSTRUCTIONS2............................................
DISPENSER2.........................................................
MAINTENANCE4...........................................................
DAILYORAS REQUIRED4..............................................
WEEKLYORAS REQUIRED4............................................
MONTHLY4............................................................
TOUBLESHOOTING5.......................................................
BLOWNFUSE OR CIRCUITBREAKER5..................................
GATEDOES NOTOPEN.AGITATOR DOES NOT TURN.5..................
GATENOES NOTOPENORIS SLUGGISH.AGITATORTURNS.5...........
GATEOPENS.AGITATOR DOES NOT TURN.5............................
ICEDISPENSES CONTINUOUSLY.5......................................
SLUSHYICE.WATERIN HOPPER.5......................................
PARTSLIST11..............................................................
WARRANTY13..............................................................
LISTOF FIGURES
FIGURE1.MOUNTINGTEMPLATES 6....................................
FIGURE2.WIRINGDIAGRAMTJ45,90-D DISPENSER7...................
FIGURE3.EXPLODEDVIEWUPPERSECTIONTJ45 8....................
FIGURE4.EXPLODEDVIEWLOWERSECTIONTJ45 TJ90 9...............
FIGURE5.EXPLODEDVIEWUPPERSECTIONTJ90 10.....................
FIGURE6.SOLENOIDASSEMBLY12......................................
LISTOF TABLES
TABLE1.SPECIFICATIONS1............................................
Manufactured UnderOne orMore of the Following PatentNumbers:
3,211,336,3,274,792,3,393,839 ,3,517,860,3,739,842,4,215,803,4,227,377,4,300,3594,346,824
Canadian PatentNumbers912,514 (10/72),936,855 (11,73),4,429,543,4,921,149
OtherPatentsPending

906651
SAFETY PRECAUTIONS
Always disconnectpowertothe dispenserbeforeservicing orcleaning.
Neverplace handsinside ofhopperorgate area withoutdisconnecting powertothe dispenser.Agitator rotation
occursautomaticallywhen the dispenserisenergized!
Thisice dispenserhasbeen specificallydesigned to provide protection againstpersonal injuryand eliminates
contamination ofice.Toinsurecontinued protection and sanitation,observethe following
ALWAYS be surethe removablelidisproperlyinstalled to prevent
unauthorized access tothe hopperinteriorand possiblecontamination ofice.
ALWAYS be surethe upperand lowerfrontpanelsaresecurelyfastened.
ALWAYS keep area around the dispenserclean oficecubes.
CAUTION:Dispensercannotbeusedwithcrushed orflakedice.
Use ofbaggedice which has frozenintolarge chunks canvoidwarranty.Thedispenser
agitatorisnotdesignedto be anice crusher.Use oflarge chunks ofice which“jamup”
insidethehopperwill cause failureof the agitatormotorand damagetothehopper. Ifbaggedice
isused, itmustbe carefully and completelybrokenintosmall, cube-sized pieces beforefiling into
thedispenserhopper.
GENERALDESCRIPTION
The Remcor“TJ”seriesofice dispenserswill solveiceservice needsinthe sanitary,spacesaving,economical
way.Designed tobemanuallyfilled withicefromanyremoteicemaking source, these dispenserswill dispense
cubes(up 1”insize),cubelets,hard-chipped orcracked ice.
Table 1.Specifications
Model:TJ45-D
IceStorage Capacity:45 lbs.
Electrical:120/1/60 3AMP
DrainConnection:3/4”F.P.T.
ElectricalConnection:6’,3-wirecordwith 3-prong ground-type plug
Dimensions:26½”Hx16”Wx22”D
Model:TJ90-D
IceStorage Capacity:90 lbs.
Electrical:120/1/60 3AMP
DrainConnection:3/4”F.P.T.
ElectricalConnection:6’,3-wirecordwith 3-prong ground-type plug
Dimensions:30”Hx22”Wx28”D
CAUTION:Dispensercannotbeusedwithcrushed orflakedice.Use ofbaggedice,which
has frozenintolarge chunks canvoidwarranty.Thedispenseragitatorisnotdesignedto
be anice crusher-- use oflarge chunks ofice which“jam--up”insidethehopperwill cause
failureof the agitatormotorand damagetothehopper. Ifbaggedice isuseditmustbe carefully
and completelybrokenintosmall, cube-sizepieces beforefilling intothedispenserhopper.

90665 2
INSTALLATION INSTRUCTIONS
1.*Locatethe dispenserindoorsonalevelcountertop,unpack 4legsand install themintothe threaded
holesprovided inthe bottomof the unit.
2.Connect3/4”IPS (orequal)drainline tothe 3/4”threaded drainconnectionsat the lower rearof the unit.
Thisline mustpitch downwardto an open drain,and mustcontainno traps,orimproperdrainage will
result.
3.Clean the hopperinterior (see cleaning instructions).
4.Connect the powercordtoa120volt, 60 Hz.3-wire grounded receptacle.
Unitisnowreadyforoperation.
NOTE:*Figure 1,page6provides mounting templateforthose who desiretomountdispenserson a
counter.
NOTE:Waterpipe connections and fixtures directly connectedtoapotablewatersupply shall be
sized, installedand maintainedaccording to Federal, State,and LocalLaws
OPERATOR INSTRUCTION
OPERATINGINSTRUCTIONS
Fill the hopperwithice and replacethe lid.Pushing the dispenseleverwill causeicetoflowfromthe icechute.
Iceflow will continue until the leverisreleased.Ifice doesnotdispense,see the “Troubleshooting Guide”tofine
the cause
CAUTION:Use caution toavoidspilling ice whenfilling dispenser.Clean up immediately
and spilledice fromfilling oroperating theunit.To preventcontamination ofice,thelid
mustbeinstalledontheunitatall times.
CLEANINGINSTRUCTIONS
WARNING:Disconnectpowerbefore cleaning.Do notuse metalscrapers,sharp objects,
orabrasives on the surface of thelineras damagemay result.Do notuse solventsorother
cleaning agents,as they may attack theplasticliner.
Dispenser
1.Clean the ice dispenserinterioratlease onceamonth.
2.Remove agitatorassemblyand wash and rinseit thoroughly.
3.Wash downthe inside ofhopperand top coverwithmild detergentsolution and rinsethoroughlytoremove
all tracesofdetergent.
4.Replace agitator.

906653
5.Sanitizethe inside ofhopperand agitatorwithasolution of1/2 ounce household bleachin 1 gallon of
water.(200 PPM)
6.RemoveIcechutecoverasfollows:
A.Flex sidesoutwardto disengage lowerpins.
B.Lift IceChutecoverto disengage upperpins.
C.LowerIceChutecoverdown outofunit. Note:Itmaybe helpfultotwistcoverslightly.
7.Clean the inside of the icechute and icechutecoverwithamild detergentsolution and rinsethoroughlyto
remove all tracesofdetergent.
8.Reversestepsabovetoreassembleicechute.
9.Sanitize asdescried instep 5.

90665 4
MAINTENANCE
The following dispensermaintenanceshould be performed at the intervalsindicated:
DAILYorasrequired
Removeforeign materialfromthe vending area sinkto preventdrain blockage.
WEEKLYorasrequired
Clean vending area.Check forproperwaterdrainage fromthe vending area sink.
MONTHLY
Clean and sanitizethe hopperinterior (see CLEANINGINSTRUCTIONS).
If the dispenserfailsto dispenseicewhen operated,check that the hopperhasiceinitand thatpowerisbeing
supplied tothe unit. If the problempersists,check the following:
1.Determine if the agitatorisrotating (check forthe sound oficemovementinthe hopper).
2.Observewhetherthe gateisoperating.
Afterchecking the above,refertothe TROUBLESHOOTING GUIDEforpossible problemcausesand
corrective action.
CAUTION:Use caution toavoidspilling ice whenfilling dispenser.Cleanupimmediately
any spilledice fromfilling oroperating theunit.To preventcontamination ofice,thelid
mustbeinstalledontheunitatall times.

906655
TOUBLESHOOTING
IMPORTANT:onlyqualified personnelshouldservice internalcomponents.
Shouldyourunit fail to operate properly,check that the electricplug is secure,and that the hoppercontainsice.
If the unitstill doesnotdispense,check the following chare underthe appropriatesymptomsto aidinlocating
the defect.
TroubleProbableCause
BLOWNFUSE OR CIRCUITBREAKER.A.Shortcircuitinwiring.
B.Defective gatesolenoid.
C.Defective agitatormotor.
GATEDOES NOTOPEN.AGITATOR DOES NOT
TURN.A.No power.
B.Defective dispensing switch.
C.Bentdepressorlever (doesnotactuateswitch).
GATENOES NOTOPENORIS SLUGGISH.
AGITATORTURNS.A.Excessive pressure againstgateslide.
B.Defective gatesolenoid.
C.Weakgatespring.
GATEOPENS.AGITATOR DOES NOT TURN.A. Icesolidified in hopper.
B.Defective agitatormotor.
C.Defectivecapacitor (TJ90 only).
ICEDISPENSES CONTINUOUSLY.A.Stuck orbentdepressorlever (doesnotrelease
switch).
B.Defective dispensing switch.
C. Improperswitchinstallation.
SLUSHYICE.WATERIN HOPPER.A.Blocked drain.
B.Unitnotlevel.
C.Poorice qualitydue towaterqualityoricemaker
problem.
D. Improperuse of flakeice.

90665 6
TJ45-D
TJ90-D
NOTE:
SHADED AREAINDICATEOPENINGSIN
CABINETBOTTOMNEEDEDFOR UTILITIES,
OR BEVERAGETUBINGWHEN APPLICABLE.
12 5/8
15 13/16
1 19/32 1 19/32
2 29/32
2 29/32
21 11/16
27 1/2
12 37/642
11 13/16
3 7/8
18 3/8 1 13/16
22
10 5/16
7
27 5/32
33 5/32
3
15 23/325
3/8DIA.(4)
3/8DIA.(4)
FIGURE1.MOUNTINGTEMPLATES

906657
1 1/4AMPTIME
DELAYFUSE
GATE
SOLENOID
NO.1
AGITATOR
MOTOR
7
8
SERVICEINFORMATION
ELECTRICSHOCKHAZARD.DISCONNECTPOWER
BEFORE SERVICINGUNIT.
DANGER!
SOLENOID
ADJUSTMENT
WHEN REPLACINGSOLENOID
ADJUST TO7/8AS SHOWN
BEFORETIGHTENING
MOUNTINGSCREWS
GATE
SOLENOID
NO.2
1 1/4AMPTIME
DELAYFUSE
DISPENSING
SWITCH NO.1DISPENSING
SWITCH NO.2
TERMINAL
BOARD
REDYEL
RED
BLKBLK
WHTWHT
L1
L2L2
GNDOR
WHT
120V60HZ
POWER
CORD
CAPACITOR
(TJ90-D ONLY)
RELAY
RED
BLU
FIGURE2.WIRINGDIAGRAMTJ45,90-D DISPENSER

890665
1
2
3
4
5
67
8
9
10 11
12
13
14
15
16
17
22
24
FIGURE3.EXPLODEDVIEWUPPERSECTIONTJ45
FIGURE4.EXPLODEDVIEWLOWERSECTIONTJ45

990665
1
2
3
4
5
67
8
9
10 11
12
13
14
15
16
17
21
22
24
FIGURE5.EXPLODEDVIEWUPPERSECTIONTJ90
FIGURE6.EXPLODEDVIEWLOWERSECTIONTJ90

1090665
PARTSLIST
ItemNo.PartNo.TJ45 PartNo.TJ90 Description
1 21491 21491 GateSlide
2 31206 31206 Relay
3 21515 21515 DepressorLever
4 21517 21629 Agitator
5 30895 30895 Dispensing Switch
6 31007 31007 SwitchBoot
7 31163 31163 SwitchInsert
8 23062 23062 FoamShield
9 31106 31112 AgitatorMotor
10 50454 50454 MotorShaft Seal
11 50481 50806 MotorGasket
12 50880 50885 Lid
13 50750 50793 Sink
14 53015 53015 IceChuteBack Section
53016 53016 IceChuteCover
15 50770 50770 GateGasket
16 70426 70441 SinkGrill
17 70419 70419 Leg
18 90295 90295 Cleaning Label
19 90615 90615 Wiring Diagram(NotShownonExploded View)
20 90616 90628 “Press forIce”Label
21 ---------- 30774 Capacitor
22 31093 31093 SolenoidAssembly
23 70438 70438 Rebuilding Kit
24 22644 22644 DepressorRetainer

11 90665
123
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
20
21
22
22
22
FIGURE7.SOLENOID ASSEMBLY
Index
No.PartNo.Qty.Name
1 21493 1 SolenoidMounting Plate
2# 31551 1 SolenoidServiceKit
3 70171 2 8--32 x3/8Phil TrHD Screw
4 70121 2 No.8 Lockwasher
5 50752 3 Isolator
6*50789 2 BumperAssembly
7*70423 1 CotterPin
8*10080 1 Gate Lift Rod
9 10081 1 Gate Lift Rod Bushing
10 50754 1 GateArmBearing
11 21492 1 Gatelift Arm
12 70043 1 Flatwasher
13*70422 1 Spring
14 70263 1 1/4-20 x3/4HexHdScrew
15 70048 1 1/4 Lockwasher
16 70066 1 1/4Flatwasher
17 10077 1 PivotBearing
18 30227 1 1/4Quick ConnectTab
19 50305 ---- Lubricant
20*21592 1 Solenoid Linkage Pin
21*70433 2 RetainerRing
22 51088 ---- Loctite
----*70438 ---- Rebuilding Kit
NOTE:*Parts suppliedwithrebuilding kit.
# 31551 solenoidsuppliedwithitems20&21.

12 Manualnumber
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WARRANTY
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