Cosel DHS50A User manual

The information contained in this document has been carefully researched and is, to the best
of our knowledge, accurate. However, we assume no liability for any product failures or
damages, immediate or consequential, resulting from the use of the information provided
herein. Our products are not intended for use in systems in which failures of product could
result in personal injury. All trademarks mentioned herein are property of their respective
owners. All specifications are subject to change without notice.
Instruction Manual
DHS-Series
Cosel
Our company network supports you worldwide with offices in ermany, Austria,
Switzerland, reat Britain and the USA. For more information please contact:
FORTEC Elektronik AG
Hauptniederlassung
Lechwiesenstr. 9
86899 Landsberg am Lech
Telefon: [phone]
Telefax: [phone]
E-Mail: [email protected]
Internet: www.fortecag.de
FORTEC Elektronik AG
Büro Nord
Am Hasenkamp 36
22457 Hamburg
Telefon: [phone]
Telefax: [phone]
E-Mail: [email protected]
Internet: www.fortecag.de
FORTEC Elektronik AG
Büro West
Hohenstaufenring 55
50674 Köln
Telefon: [phone]
Telefax: [phone]
E-Mail: [email protected]
Internet: www.fortecag.de
FORTEC Elektronik AG
Büro Wien
Nuschinggasse 12
A-1230 Wien
Telefon: [phone]
Telefax: [phone]
E-Mail: [email protected]
Internet: www.fortec.at
ALTRAC AG
(Tochter der FORTEC):
Bahnhofstraße 3
CH-5436 Würenlos
Telefon: [phone]
Telefax: [phone]
E-Mail: [email protected]
Internet: www.altrac.ch

DHS-14
Basic Characteristics Data
*1Refer to Specification.
*2Refer to Instruction Manual.
Basic Characteristics Data
Model Circuit method
Switching
frequency
[kHz]
Input
current
[A]
Rated
input fuse
PCB/Pattern
Series/Parallel
operation availability
Material
Single
sided Double sided Series operation Parallel operation
DHS50A
DHS50B Forward converter 470 *1- Aluminum Yes Yes *2
DHS100A
DHS100B Forward converter 470 *1- Aluminum Yes Yes *2
DHS200A
DHS250B Forward converter 360 *1- Aluminum Yes Yes *2
DHS
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1 Pin Connection DHS-16
2 Connection for Standard Use DHS-16
6.1 Mounting method
6.2 Stress onto the pins
6.3 Cleaning
6.4 Soldering temperature
6.5 Derating
6.6 Heat sink(Optional parts)
DHS-20
DHS-21
DHS-21
DHS-21
DHS-21
DHS-22
4.1 Overcurrent protection
4.2 Overvoltage protection
4.3 Thermal protection
4.4 Remote ON/OFF
4.5 Remote sensing
4.6 Adjustable voltage range
4.7 Withstanding Voltage / Isolation Voltage
5 Series and Parallel Operation DHS-20
5.1 Series operation
5.2 Redundancy operation
6 Implementation-Mounting Method DHS-20
DHS-18
DHS-18
DHS-18
DHS-18
DHS-18
DHS-19
DHS-20
DHS-20
DHS-20
3 Wiring Input/Output Pin DHS-16
3.1 Wiring input pin
3.2 Wiring output pin
DHS-16
DHS-17
4 Function DHS-18
7Lifetime expectancy depends on
stress by temperature difference DHS-23
DC-DC Converters Bus Converter.Power Module Type
DHS-15
DHS
Instruction Manual
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1 Pin Connection
3.1 Wiring input pin
(1) External fuse
¡Fuse is not built-in on input side. In order to protect the unit, install
the normal blow type fuse on input side.
¡When the input voltage from a front end unit is supplied to multiple
units, install the normal blow type fuse in each unit.
2 Connection for
Standard Use
¡In order to use the power supply, it is necessary to wire as shown
in Fig.2.1 and external components in table2.1.
¡Short the following pins to turn on the power module.
-VIN RC, +VOUT +S, and -VOUT -S (DHS200/250)
Reference: 4.4 ”Remote ON/OFF”
4.5 ”Remote sensing”
¡The DHS Series handles only the DC input.
Avoid applying AC input directly.
It will damage the power supply.
¡Operate with the conduction cooling(e.g. heat radiation from the
aluminum base plate to the attached heat sink).
Reference: 6.5 ”Derating”
3 Wiring Input/Output Pin
¿DHS50/100
¿DHS200/250
Model DHS50A/DHS100A DHS200A
Rated current 3.15A 5A
Model DHS50B/DHS100B DHS250B
Rated current 1.6A 3.15A
No. Symbol component Reference
1 F1 Input fuse 3.1 (1) ”External fuse”
2C
Y
Primary decoupling capacitor
3.1 (2) ”Noise filter/
Decoupling capacitor”
3 - Noise filter
4 Cin
External capacitor on the input side 3.1 (3) ”External capacitor on the input side”
5Co External capacitor on the output side 3.2 ”Wiring output pin”
6 - Heatsink
6.5 ”Derating”
DC-DC Converters Bus Converter.Power Module Type
Instruction Manual
DHS-16
DHS Table 1.1 Pin Connection and function
Fig.2.1 Connection for Standard Use
Table 3.1 Recommended fuses (Normal-blow type)
Fig.1.1 Pin Connection (bottom view)
2-FG
4+VOUT
-VOUT6
5TRM
-VIN 3
RC 2
+VIN 1
4-FG
5
+VOUT
-VOUT8
-S
7
TRM
6
+S
4
-VIN 3
RC 2
+VIN 1
+S, -S : DHS200/250
No.
DHS200/250 DHS50/100
Pin Connection Function
+VIN +DC input
RC Remote ON/OFF
-VIN -DC input
+VOUT +DC output
+S +Remote sensing
TRM Adjustment of output voltage
-S -Remote sensing
-VOUT -DC output
Mounting hole Mounting hole
1
2
3
4
5
6
7
8
1
2
3
4
5
6
No.
DHS200/250 DHS50/100
Pin Connection Reference
+VIN
RC
-VIN
+VOUT
+S
TRM
-S
-VOUT
Mounting hole 6.1 "Mounting hole"
1
2
3
4
5
6
7
8
1
2
3
4
5
6
3.1 Wiring input pin
4.4 Remote ON/OFF
3.1 Wiring input pin
3.2 Wiring output pin
4.5 Remote sensing
4.6 Adjustable voltage range
4.5 Remote sensing
3.2 Wiring output pin
+
Heatsink
o
C
Cin
FG
RC -S
+VOUT
-VOUT
-VIN
+VIN
+S
Y
C
Load
F1
DC
input
Noise
filter
Table 2.1 External components
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(5) Operation with AC input
¡The DHS series handles only for the DC input.
A front end unit(AC/DC unit) is required when the DHS series is
operated with AC input.
(6) Reverse input voltage protection
¡Avoid the reverse polarity input voltage. It will break the power
supply.
It is possible to protect the unit from the reverse input voltage by
installing an external diode.
(2) Noise filter/Decoupling capacitor
¡Install an external noise filter and a decoupling capacitor CYfor
low line-noise and for stable operation of the power supply.
¡Install a correspondence filter, if a noise standard meeting is re-
quired or if the surge voltage may be applied to the unit.
¡Install a primary decoupling capacitor CY, with more than 470pF,
near the input pins(within 50mm from the pins).
¡When the total capacitance of the primary decoupling capacitor is
more than 8800pF, the nominal value in the specification may not
be met by the Hi-Pot test between input and output.
In this case, it is that a capacitor should be installed between out-
put and FG.
(3) External capacitor on the Input side.
¡Install an external capacitor Cin between +VIN and -VIN input pins
for low line-noise and for stable operation of the power supply.
DHS50A/100A : more than 22 F *
DHS200A : more than 47 F *
DHS50B/100B/250B : more than 0.1 F
*When the line inductance is high or ambient temperature is
lower than -20C, please increase Cin value more than the
value indicated above.
¡When the line impedance is high or the input voltage rise quickly
at start-up(less than 10 s), install a capacitor Cin between +VIN
and -VIN input pins(within 50mm from pins).
DHS50B/100B : more than 10 F
DHS250B : more than 22 F
(4) Input voltage range/Input current range
¡The specification of input ripple voltage is shown as below.
Ripple voltage DHS50A/100A/200A : less than 10Vp-p
DHS50B/100B/250B : less than 20Vp-p
¡Make sure that the voltage fluctuation, including the ripple voltage,
will not exceed the input voltage range.
¡Use a front end unit with enough power, considering the start-up
current Ip of this unit.
3.2 Wiring output pin
¡Install an external capacitor Co between +VOUT and -VOUT pins
for stable operation of the power supply.
Recommended capacitance of Co is shown in Table 3.2.
¡Select the high frequency type capacitor. Output ripple and start-
up waveform may be influenced by ESR ESL of the capacitor and
the wiring impedance.
¡Install a capacitor Co near the output pins(within 50mm from the
pins).
¡The specified ripple and ripple noise are measured by the method
introduced in Fig. 3.5.
Ripple
voltage
Input voltage [V]
Input voltage range
time t
DC-DC Converters Bus Converter.Power Module Type
Instruction Manual
DHS-17
DHS
Fig.3.1 Input voltage ripple
Fig.3.2 Input current characteristics
+VIN
-VIN
DC IN
+VIN
-VIN
DC IN
(a) (b)
Fig.3.3 Use with AC input
Table 3.2 Recommended capacitance Co [ F]
lp
Input current [A]
Input volta
g
e [V]
Input voltage range
Fig.3.4 Reverse input voltage protection
DHS50/100
DHS200/250
DHS50/100 DHS200/250
3.3 2200 2200 2200X3 2200X3
5 2200 2200 2200X3 2200X3
7.5 - 2200 - 2200X3
12 470 1000 470X3 1000X3
15 470 1000 470X3 1000X3
24 220 470 220X3 470X3
28 220 470 220X3 470X3
48 - 330 - 330X3
Tbp=0 +100 Tbp=-40 +100
Output voltage (V)
Model Temparature of Base plate
AC
/DC
AC
DHS Load
AC
DHS Load
DC
DHS Load
YES
NO
YES
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4 Function
4.1 Overcurrent protection
¡Over Current Protection (OCP) is built in and works at 105% of
the rated current or higher. However, use in an over current situa-
tion must be avoided whenever possible. The output voltage of the
power module will recover automatically if the fault causing over
current is corrected.
When the output voltage drops after OCP works, the power mod-
ule enters a ”hiccup mode” where it repeatedly turns on and off at
a certain frequency.
4.2 Overvoltage protection
¡Over Voltage Protection (OVP) is built in. When OVP works, out-
put voltage can be recovered by shutting down DC input for at
least one second or by turning off the remote control switch for
one second without shutting down the DC input. The recovery
time varies according to input voltage and input capacitance.
Remarks:
Note that devices inside the power module may fail when a volt-
age greater than the rated output voltage is applied from an exter-
nal power supply to the output terminal of the power module. This
could happen in in-coming inspections that include OVP function
test or when voltage is applied from the load circuit. OVP can be
tested by using the TRM terminal. Consult us for details.
4.3 Thermal protection
¡Over Temperature Protection (OTP) is built in. If the base plate
temperature exceeds 100C, OTP will work, causing the output
voltage to drop. Output voltage can be recovered by shutting
down DC input for at least one second or by turning RC off for one
second without shutting down the DC input.
¿DHS200, DHS250
4.5 Remote sensing
(1) When Remote Sensing is Not Used
¡When remote sensing is not used, make sure +VOUT and +S are
shorted, and that -VOUT and -S are shorted as well.
¡Keep the patterns between +S and +VOUT and between -S and
-VOUT as short as possible. Avoid a looping pattern. If noise en-
ters the loop, the operation of the power module will become un-
stable.
(2) When Remote Sensing is Used
¡Using remote sensing with long wires may cause output voltage to
become unstable. Consult us if long sensing wiring is necessary.
¡Sensing patterns or wires should be as short as possible. If wires
are used, use either twisted-pair or shielded wires.
+S
+VOUT
-S
-VOUT
+Co
Short at pin root
Load
+S
Co
-S
+VOUT
-VOUT
+
Wire as close as possible
Load
4.4 Remote ON/OFF
¡The remote ON/OFF function is incorporated in the input circuit
and operated with RC and -VIN.
ON/OFF logic Between RC and -VIN Output voltage
Negative L level(0 - 1.2V) or short ON
H level(3.5 - 7.0V) or open OFF
¡When RC is at low level, a current of 0.5mA typ will flow out.
When Vcc is used, keep it within the following rage:
3.5 [VCC [7V.
When remote ON/OFF is not used, short RC and -VIN.
C 1:3.3 - 15V 10 F
24 - 28V 4.7 F
48V 2.2 F
FG
Cin
2200pF
100mm
+VIN
-VIN
FG
+VOUT
-VOUT
-S
+S
C 1
Co
+
+
RC
2200pF
Measuring board
Load
DC
input
Oscilloscope
BW:100MHz
1.5m 50
Coaxial Cable
R=50
C=0.01 F
R
C
+S, -S : DHS200/250
DC-DC Converters Bus Converter.Power Module Type
Instruction Manual
DHS-18
DHS
Fig. 4.1 RC Connection Example
Table 4.1 Remote ON/OFF Specifications
Transistor
IC Relay
Vcc
Opto coupler
RC
-VIN
RC
-VIN
RC
-VIN
RC
-VIN
Fig. 4.2 When Remote Sensing is Not Used (DHS200/250)
Fig. 4.3 When Remote Sensing is Used (DHS200/250)
DHS200
DHS250
DHS200
DHS250
Fig.3.5 Method of Measuring Output Ripple and Ripple Noise
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¡Use wide PCB patterns or thick wires between the power module
and the load. Line drop should be kept less than 0.3V. Make sure
output voltage from the power module stays within the specified
range.
¡If the sensing patterns are shorted by mistake, a large current may
flow and damage the pattern. This can be prevented by installing
fuses or resistors close to the load.
As wiring or load impedance may generate oscillation or large
fluctuations in output voltage, make sure enough evaluation is
given in advance.
4.6 Adjustable voltage range
¡Output voltage between +VOUT and -VOUT can be adjusted by
connecting external resistors to TRM.
¡When the output voltage adjustment is not used, open the TRM
pin respectively.
¡When the output voltage adjustment is used, note that the over-
voltage protection circuit operates when the output voltage sets
too high.
¡The wiring to the potentiometer should be as short as possible.
As the ambient temperature fluctuation characteristics deteriorates
depending on the types of resistors and potentiometers used,
please use resistors and potentiometers of the following specifica-
tions:
Resistors.............
Metal film type, coefficient less than ±100ppm/C
Potentiometers ... Cermet type, coefficient less than ± 300ppm/C
¡When the input voltage is 60 - 66VDC or 200 - 250VDC, the out-
put voltage adjustment range becomes as shown in fig . 4.4.
¿DHS50, DHS100
¡To increase the output voltage, turn the potentiometer clockwise
and connect in such a way that the resistance value between 2
and 3becomes small.
To decrease the output voltage, turn the potentiometer counter-
clockwise.
¿DHS200, DHS250
(1) Output voltage adjusting
¡Output voltage can be adjusted by connecting an external potenti-
ometer (VR1) and resistors (R1 and R2) as shown in Fig. 4.6.
Output voltage will increase if the resistance between 1and 2is
reduced by turning the potentiometer clockwise.
Recommended values for external components are shown in
Table 4.3.
Consult us if the power module is used in a different configuration.
No. Output
Voltage
Adjustable Range
VOUT±5% VOUT±10%
R1 R2 R1 R2
1 3.3V 2.4kW
12kW
2.4kW
8.2kW
2 5V 5.6kW5.6kW
3 7.5V 10kW10kW
4 12V 18kW18kW
5 15V 24kW24kW
6 24V 43kW43kW
7 28V 47kW47kW
8 48V 91kW91kW
Table 4.2 Recommended Values of External Resistors (DHS50, DHS100)
No. Output
Voltage
Adjustable Range
VOUT±5% VOUT±10%
R1 R2 R1 R2
1 3.3V 5.1kW
3.3kW
3.3kW
2.2kW
2 5V 12kW8.2kW
3 12V 15kW10kW
4 15V 22kW15kW
5 24V 39kW27kW
6 28V 47kW33kW
60
100
110
120
660
0
60
5V
Others
60
110
120
660
0
90
5V
Others
DC-DC Converters Bus Converter.Power Module Type
Instruction Manual
DHS-19
DHS
Fig. 4.6 Connecting External Parts (DHS250)
Fig. 4.5 Connecting External Devices (DHS50, DHS100)
Adjustment range [%] Adjustment range [%]
Input voltage [V]
DHS250B
Input voltage [V]
DHS50B, DHS100B
Fig. 4.4 Output Voltage Adjustment Range
Table 4.3 Recommended Values of External Resistors (DHS250)
DHS50
DHS100
+Vout
TRM
-Vout
Load
Output
External Resistor
R1
External Resistor
R2
External VR
1
2
35kW
200
100
110
120
2500
0
60
3.3, 5V
Others
200
100
110
120
2500
0
90
3.3, 5V
Others
1
Adjustment range [%] Adjustment range [%]
Input voltage [V]
DHS200A
Input voltage [V]
DHS50A, DHS100A
DHS250
DHS200
Control Amp. of
rated voltage
-
+
+S
+VOUT
TRM
-S
-VOUT
2.495V
RA
3kW
3kW
RB RC
10W
R2
R1
1
VR1
5kW
3
2
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5.1 Series operation
¡Series operation is available by connecting the outputs of two or
more power supplies, as shown below. Output current in series
connection should be lower than the lowest rated current in each
unit.
5 Series and Parallel
Operation
¡Even a slight difference in output voltage can affect the balance
between the values of I1and I2.
Please make sure that the value of I3does not exceed the rated
current of a power supply.
I3the rated current value
6.1 Mounting method
¡The unit can be mounted in any direction. When two or more
power supplies are used side by side, position them with proper
intervals to allow enough air ventilation. Aluminum base plate
temperature around each power supply should not exceed the
temperature range shown in derating curve.
¡Avoid placing the DC input line pattern lay out underneath the unit,
it will increase the line conducted noise. Make sure to leave an
ample distance between the line pattern lay out and the unit. Also
avoid placing the DC output line pattern underneath the unit be-
cause it may increase the output noise. Lay out the pattern away
from the unit.
¡High-frequency noise radiates directly from the unit to the atmo-
sphere. Therefore, design the shield pattern on the printed circuit
board and connect its one to FG.
The shield pattern prevents noise radiation.
6 Implementation-
Mounting Method
4.7 Withstanding Voltage / Isolation Voltage
¡When testing the withstanding voltage, make sure the voltage is
increased gradually. When turning off, reduce the voltage gradual-
ly by using the dial of the hi-pot tester. Do not use a voltage tester
with a timer as it may generate voltage several times as large as
the applied voltage.
(3) Output voltage increasing
¡By connecting the external resistor (RU), output voltage becomes
adjustable to increase.
The external resistor (RU) is calculated the following equation.
RU
TRM
+VOUT
+S
-S
-VOUT
5.2 Redundancy operation
¡Parallel operation is not possible.
¡Redundancy operation is available by wiring as shown below.
(2) Output voltage decreasing
¡By connecting the external resistor (RD), output voltage becomes
adjustable to decrease.
The external resistor (RD) is calculated the following equation.
RD
TRM
+VOUT
+S
-S
-VOUT
DC-DC Converters Bus Converter.Power Module Type
Instruction Manual
DHS-20
DHS
Fig. 5.1 Examples of series operation
Load
Load
Power
Supply
Power
Supply
Load
Power
Supply
Power
Supply
(a) (b)
Fig. 5.2 Example of Redundancy Operation
+S
+VOUT
-S
-VOUT
+S
+VOUT
-S
-VOUT
Load
I
I
1I3
2
Fig. 4.8 Connection for output voltage increasing (DHS200/250)
VOR :Rated output voltage [V]
VOU :
Output voltage needed to set up [V]
Vref :Refarence voltage [V]
V
ref=2.495 [V]
RU=
[
3.0X - 1.51
]
X+ 0.01
- 1.0
VOR
Vref
VOU
VOR
VOU
VOR
+S, -S : DHS200/250
DHS200
DHS250
Fig. 4.7 Connection for output voltage decreasing (DHS200/250)
RD= [kW]
1.51X
- 0.01
1.0
-
VOD
VOR
VOD
VOR
VOR :Rated output voltage[V]
VOD :Output voltage needed to set up[V]
DHS200
DHS250
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6.3 Cleaning
¡Clean the soldered side of the power module with a brush.
Prevent liquid from getting into the power module. Do not clean by
soaking the power module into liquid.
¡Do not allow solvent to come in contact with product labels or res-
in cases as this may change the color of the resin case or cause
deletion of the letters printed on the product label.
¡After cleaning, dry the power modules well.
6.4 Soldering temperature
¡Flow soldering: 260Cfor up to 15 seconds.
¡Soldering iron (26W): 450Cfor up to 5 seconds.
6.5 Derating
¡Use the power modules with conduction cooling (e.g. heat dissipa-
tion from the aluminum base plate to the attached heat sink).
Fig. 6.3 shows the derating curves with respect to the aluminum
base plate temperature. Note that operation within the hatched
areas will cause a significant level of ripple and ripple noise.
¡Please measure the temperature on the aluminum base plate
edge side when you cannot measure the temperature of the cen-
ter part of the aluminum base plate.
In this case, please take 5deg temperature margin from the derat-
ing characteristic of Figure 6.3.
6.2 Stress onto the pins
¡Applying excessive stress to the input or output pins of the power
module may damage internal connections. Avoid applying stress
in excess of that shown in Fig. 6.1.
¡Input and output pins are soldered onto the internal PCB. Do not
bend or pull the leads with excessive force.
¡As unexpected stress may be applied to the pins, set the diameter
of the PCB mounting hole at 3.5mm.
¡As unexpected stress may be applied to the pins from vibration
or shock, fix the power module by using the mounting holes with
screws to reduce stress.
¡Fix the power module to the PCB with the screws before soldering
the input and output pins to prevent the PCB pattern being dam-
aged.
+VOUT, -VOUT
39.2N(4kgf) 39.2N(4kgf)
Less thanLess than
Less than
39.2N(4kgf)
19.6N(2kgf) 19.6N(2kgf)
19.6N(2kgf)
Others
Less thanLess than
Less than
-VIN
RC
+VIN
+VOUT
TRM
-VOUT
+VOUT
+S
TRM
-S
-VIN
-VOUT
+VIN
RC
DC-DC Converters Bus Converter.Power Module Type
Instruction Manual
DHS-21
DHS
Fig. 6.1 Shield pattern lay out (bottom view)
+VOUT
-VOUT
+VIN
-VIN
-VIN
+VIN
-VOUT
Shield pattern
Shield pattern
+VOUT
DHS50, DHS100
DHS200, DHS250
DHS50, DHS100
DHS200, DHS250
Fig. 6.2 Stress onto Pins
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6.6 Heat sink(Optional parts)
¿DHS50, DHS100
¡The power module works with conduction cooling and needs heat
dissipation using heat sinks. Optional heat sinks are available for
DHS Series. Refer to Table 6.1 and Table 6.2 for details on the
thermal resistance of heat sinks.
Table 6.1 Types of Heat Sinks Available
No. Model
Size[mm]
Thermal resistance[
C
/W]
Style
HWD
Convection
(0.1m/s)
Forced Air
1 F-QB-F1 12.7 58.4 37.6 14.0
Refer Fig.6.5
Horizontal
2 F-QB-F2 12.7 58.7 37.3 Vertical
3 F-QB-F3 25.4 58.4 37.6 7.5 Horizontal
4 F-QB-F4 25.4 58.7 37.3 Vertical
5 F-QB-F5 38.1 58.4 37.6 5.0 Horizontal
6 F-QB-F6 38.1 58.7 37.3 Vertical
¡It is necessary to note the thermal fatigue life by power cycle.
Please reduce the temperature fluctuation range as much as pos-
sible when the up and down of the temperature are frequently
generated.
Contact us for more information on cooling methods.
¿DHS50, DHS100
-40 -20 0 20 40 60 80 100 110
0
50
15
100
2
1
(85)
1DHS100B24,28
2Others
Aluminum base plate temperature Tc [C]
Load factor [%]
¿DHS200
-40 -20 0 20 40 60 80 100 110
0
50
15
100
2
1
(85)(75)
1 DHS200A05
2 Others
Aluminum base plate temperature Tc [C]
Load factor [%]
¿DHS250
-40 -20 0 20 40 60 80 100 110
0
50
15
100
2
1
(85)(75)
1 DHS250B12,48
2 Others
Aluminum base plate temperature Tc [C]
Load factor [%]
0
2
4
6
8
10
0.0 0.5 1.0 1.5 2.0 2.5 3.0
Wind velocity(m/s)
Thermal resistance( /w)
F-QB -F1/F2
F- QB -F3/F4
F-QB -F5/F6
C
DC-DC Converters Bus Converter.Power Module Type
Instruction Manual
DHS-22
DHS
Fig.6.4 Heat Sink Types
W
D
DH
H
W
Vertical
Horizontal
Fig.6.5 Thermal Resistance of Heat Sink(Forced Air)
Fig.6.3 Derating Curve
Tc
Measuring point
DHS50, DHS100 DHS200, DHS250
medhs1.inddDHS-22medhs1inddDHS-222015/06/1911:08:052015/06/1911:08:05

¿DHS200, DHS250
Table 6.2 Types of Heat Sinks Available
No. Model
Size[mm]
Thermal resistance[
C
/W]
Style
HWD
Convection
(0.1m/s)
Forced Air
1 F-CBS-F1 12.7 57.9 61.5 7.5
Refer Fig.6.7
Horizontal
2 F-CBS-F2 12.7 58.4 61.0 Vertical
3 F-CBS-F3 25.4 57.9 61.5 4.6 Horizontal
4 F-CBS-F4 25.4 58.4 61.0 Vertical
5 F-CBS-F5 38.1 57.9 61.5 3.0 Horizontal
6 F-CBS-F6 38.1 58.4 61.0 Vertical
0
1
2
3
4
5
6
0.0 0.5 1.0 1.5 2.0 2.5 3.0
Wind velocity(m/s)
Thermal resistance( /w)
F-CBS-F1/F2
F- CBS -F3/F4
F-CBS-F5/F6
C
7 Lifetime expectancy depends on
stress by temperature difference
¡Regarding lifetime expectancy design of solder joint, following
contents must be considered.
It must be careful that the soldering joint is stressed by tempera-
ture rise and down which is occurred by self-heating and ambient
temperature change.
The stress is accelerated by thermal-cycling, therefore the tem-
perature difference shoud be minimized as much as possible if
temperature rise and down is occurred frequently.
¡Product lifetime expectancy depends on the aluminum base plate
central temperature difference (DTc) and number of cycling in a
day is shown in Fig.7.1.
If the aluminum base plate center part temperature changes fre-
quently by changing output load factor etc., the above the lifetime
expectancy design should be applied as well.
Please contact us for details.
0
5
10
25 30 35 40 45 50 55 60 65 70
1time ON/OFF /1day
2times ON/OFF /1day
3times ON/OFF /1day
4times ON/OFF /1day
5times ON/OFF /1day
The aluminum base plate central temperature differenceDTc [C]
Lifetime expectancy [years]
Fig7.1 Lifetime expectancy against rise/fall temperature difference
DC-DC Converters Bus Converter.Power Module Type
Instruction Manual
DHS-23
DHS
Fig.6.7 Thermal Resistance of Heat Sink(Forced Air)
Fig. 6.6 Heat Sink Types
W
D D
W
VerticalHorizontal
H H
medhs1.inddDHS-23medhs1inddDHS-232015/06/1911:08:052015/06/1911:08:05

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