Cosen SH-1300LDM User manual

COSEN╱SAWS
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SH-1300LDM
Semi‐AutomaticLinearGuide
DoubleMiter‐CuttingHorizontalBandsaw
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(Non‐CEModel)
InstructionManual
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ThePinnacleofCuttingPerformance
CosenMechatronicsCo.,Ltd.

i
NOTE:
Readthisinstructionmanualcarefullytofamiliarizeyourselfwiththeinstallation,operation
andmaintenanceofyourCOSENbandsawmachine.
Operatethemachinefollowingtheproceduresdescribedinthemanualtopreventpersonal
injuriesormachinedamage.
Keepthismanualhandyandrefertoitwheneveryouareuncertainofhowtoperformanyof
theprocedures.
Fortechnicalsupportorpartspurchase,pleasecontactyournearestCOSENrepresentativeor
ourservicecenter:
ForUS,Mexico,andCanada:
email:[email protected].
phone:1‐704‐943‐1030
tollfree:1‐877‐SAWING1
fax:1‐704‐943‐1031
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Forserviceinothercountries:
email:[email protected]
phone:886‐3‐5332143
fax:886‐3‐5348324
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InstructionManual:SH‐1300LDM
Semi‐AutomaticLinearGuideDoubleMiter‐CuttingHorizontalBandsaw(non‐CE)
Ver.22014/11/26
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©2013byCOSENMECHATRONICSCO.,LTD.
NopartofthispublicationmaybephotocopiedorotherwisereproducedwithoutthepriorwrittenpermissionofCOSEN.
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PrintedinTaiwan
FROMTHEMANUFACTURER
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ThankyouforyourpurchaseofCOSEN’sbandsawmachineandyourtrustinthe
COSENbrand.
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Weareexcitedtohaveyouasourvaluedcustomerandlookforwardasmuchasyou
dototheacceleratedproductivity,long‐lastingenduranceandsuperb
cost‐effectivenessthismachineisabouttobringtoyou.
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Toensureyouarefullyutilizingourmachineandbeingadvantagedineverypossible
way,pleasedotakeyourtimeandreadthroughthisinstructionmanual.
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Anycommentorsuggestioninmakingourservicebetter,pleasedonothesitateto
letusknow.Thankyouagain!

ii
Safet
y
rules
Make sure your work area is cleared
of uninvited people and obstacles
every time before you start operating
the machine.
Never wear gloves or loose clothing
when operating the machine. It may
lead to serious injury if they are
caught in the running machine. Wrap
or cover long hair.
Use a water-soluble cutting fluid on
this machine. Oil-based cutting fluids
may emit smoke or catch fire,
depending on how they are used.

iii
Safet
y
rules
Never cut carbon or any other
material that may produce and
disperse explosive dust. It is possible
that sparks from motors and other
machine parts will ignite and explode
the air-borne dust.
Make sure any use of fire is
prohibited in the shop and install a
fire extinguisher or other fire control
device near the machine when cutting
titanium, magnesium, or any other
material that produces flammable
chips. Never leave the machine
unattended when cutting flammable
materials.
Never adjust the wire brush or
remove chips while the saw blade is
still running. It is extremely
dangerous if hands or clothing are
caught by the running blade.
Never touch the running saw blade
with gloves or not. It is dangerous if
your hands, clothing or gloves are
caught by the running blade.

iv
Safet
y
rules
Stop the saw blade before you clean
the machine. It is dangerous if hands
or clothing are caught by the running
blade.
Never start the saw blade unless the
workpiece has been clamped firmly.
If the workpiece is not securely
clamped, it will be forced out of the
vise during cutting.
Take preventive measures when
cutting thin or short pieces from the
work to keep them from falling. It is
dangerous if the cut pieces fall.

v
Safet
y
rules
Use roller tables at the front and rear
sides of the machine when cutting
long work. It is dangerous if the work
piece falls off the machine.
Never step or stand on the roller
table. Your foot may slip or trip on
the rollers and you will fall.
Turn off the shop circuit breaker
switch before performing
maintenance on the machine. Post a
sign indicating the machine is under
maintenance.

vi
T
able of Contents
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FromtheManufacturer……………………………………………………………………………..….. i
TechnicalSupport…………………………………………………………………………………………… i
RevisionHistory……………………………………………………………………………………………… i
CopyrightNotice………………….………………………………………………………………………… i
ForYourSafety……………………………………………………………………………………………….. ii
Section1–SafetyInformation1‐1
SafetyInstructions……………………………………………………………………………………………………… 1‐1
SafeguardDevices………………………………………………………………………………………………………. 1‐3
EmergencyStop…………………………………………………………………………………………………………. 1‐4
Illustration:EmergencyStop……………………………………………………………………………………… 1‐5
SafetyLabels………………………………………………………………………………………………………………. 1‐6
Illustration:SafetyLabels………………………………………………………………………………………….. 1‐9
HearingProtection……………………………………………………………………………………………………… 1‐10
CECompliance……………………………………………………………………………………………………………. 1‐10
RiskAssessment…………………………………………………………………………………………………………. 1‐10
Section2–GeneralInformation2‐1
Specification……………………………………..……………………………………………………………………….. 2‐2
MachinePartsIdentification………………………………………………………………………………………. 2‐3
FloorPlan…………………………………………………………………………………………………..………………. 2‐4
Section3–Moving&Installation3‐1
Location&Environment………………………………..…………………………………………………………… 3‐1
Unpacking&Inspecting……..………………………………………………………………………………………. 3‐2
Lifting…………………………………………..………………………………………………………………….…………. 3‐3
Illustration:LiftingPoints…………………………………………………………………….……………….…… 3‐5
RemovingShippingBracket…………………………..……………………………………………….…………… 3‐6
Cleaning…………………………………………..…………………………………………………………….…………… 3‐6
Installing…………………………...………………………………………………………………………….……………. 3‐6
SupplyingHydraulicOil…………………………………………………………………….……………. 3‐6
SupplyingCoolant………..………………………………………………………………….…………….. 3‐7
ConnectingElectricPower……………………………………………………………….…………….. 3‐7
Leveling&Anchoring…………………………………………………………………….………………. 3‐8
InstallingRollerTable(Optional)………………………………………………….…………………. 3‐9
InstallingFireControlDevice………………………………………………….……………………… 3‐9
Relocating………………………...…………………………………………………………………….…………………. 3‐9

vii
T
able of Contents
Section4–OperatingInstruction4‐1
SafetyPrecautions…………………..…………………..……………………………………….……………………. 4‐2
BeforeOperating…………………………..……………………………………………………………………………. 4‐3
ControlPanel……..……………………………………..………………………………………….……………………. 4‐4
ControlPanel………………….………………………………………………………………………..……. 4‐4
ControlButtons……………………………………………………………………………………….…….. 4‐5
HMITouchScreen&Functions…………………………………………………………….………… 4‐7
HMIErrorCodes………………………..……………………………………………………….…………. 4‐16
StandardAccessories………….………………………..……………………………………………….…………… 4‐17
OptionalAccessories…….…….………………………..…………………………………………….……………… 4‐19
Unrolling&InstallingtheBlade…………………………………………………………………….……………. 4‐21
AdjustingWireBrush………..……………………………………………………………………….………………. 4‐23
AdjustingCoolantFlow………..………..…………………………………………………………………..………. 4‐23
AdjustingSawArm………..……………………………………………………………………….…………………… 4‐24
AdjustingBladeSpeed………..………..……………………………………………………………………………. 4‐24
Test‐RunningtheMachine………..………………..…..…………………………………………………………. 4‐24
Breaking‐IntheBlade………..………..…………………………………………………………………..…………. 4‐25
UsingTopClampforBundleCutting………..……….………………………………………………………… 4‐25
CuttingOperation………..………..……………………………………………..……………………………………. 4‐26
TerminatingaCuttingOperation………..………..…………………………………….………………………. 4‐26
Section5–ElectricalSystem5‐1
ElectricalCircuitDiagrams……….…………………..…………………………………………………………….. 5‐1
Section6–HydraulicSystem6‐1
HydraulicDiagrams……….…………………..……………………………………………………………….………. 6‐1
Section7–BandsawCutting:APracticalGuide7‐1
Introduction……………………….…….…………………..……………………………………………………………. 7‐1
SawBladeSelection………………….…………………..…………………………………………………………… 7‐1
SomeSawingPractices…………….…………………..………………………………………….………………… 7‐4
SawPitchSelection……………………………………………………………………….……………….. 7‐4
MaterialSizeandSawPitch………………………………………………….….……………………. 7‐4
Section8–Maintenance&Service8‐1
Introduction……………………….…….…………………..……………………………………………………………. 8‐1
BasicMaintenance………………….…………………..…………………………………………….………………. 8‐1
MaintenanceSchedule…………….…………………..……………………………………………………………. 8‐1
BeforeBeginningaDay’sWork………………………………………………………………………. 8‐2

viii
T
able of Contents
AfterEndingaDay’sWork…………………………………………………….……………………….. 8‐2
EveryMonth………………………………………………………………………….………………………. 8‐2
EveryThreeMonths………………..…………………………………………….………………………. 8‐2
EverySixMonths……………….………………………………………………….………………………. 8‐3
StorageConditions…………………………....………..…………………………………………………………….. 8‐3
TerminatingtheUseofMachine……..…………..…………………………………………………………….. 8‐3
OilRecommendationforMaintenance………………………………………………………………………. 8‐4
Section9–Troubleshooting9‐1
Introduction……………………….…….…………………..……………………………………………………………. 9‐1
Precautions………………….…………………..……………………………………………………………………..... 9‐2
GeneralTroubles&Solutions………………………..……………………………………………………………. 9‐2
MinorTroubles&Solutions………………………..………………………………………………..……………. 9‐3
MotorTroubles&Solutions………………………..…………………………………………………..…………. 9‐3
BladeTroubles&Solutions………………………..……………………………………………………………….. 9‐4
SawingProblems&Solutions………………………..…………………………………………………………… 9‐5
Re‐AdjustingtheRollerTable………………………..……………………………………………………………. 9‐6
Section10–Warranty10‐1
Warranty…………………..……………………………………………………………………………………………….. 10‐1
Section11–Parts11‐1
SparePartsRecommendations…………………..………………………………………………………………. 11‐1
PartList…………………..………………………………………………………………..................................... 11‐2
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1‐1
Section1
SAFETY
INFORMATION
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SAFETYINSTRUCTIONS
SAFEGUARDDEVICES
EMERGENCYSTOP
SAFETYLABELS
HEARINGPROTECTION
CECOMPLIANCE
RISKASSESSMENT
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Safetyisacombinationofawell‐designedmachine,operator’sknowledgeaboutthemachineand
alertnessatalltimes.COSEN’sbandmachinehasincorporatedmanysafetymeasuresduringthe
designprocessandusedprotectivedevicestopreventpersonalinjuriesandpotentialrisks.Warning
labelsalsoserveasaremindertotheoperator.
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Throughoutthismanual,youwillalsoseevarioussafety‐relatedsymbolsindicatingimportant
informationthatyoushouldtakenoteofpriortouseofthemachineorpartofitsfunctions.These
importantsafetyinstructionsdonotcoverallpossiblesituationsthatmightoccur.Itisyour
responsibilitytotakecautionandfollowproceduresstatedinthismanualwheninstalling,
maintainingandoperatingyourmachine.Cosenwillnotbeliablefordamagesresultingfrom
improperuse.
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SAFETYINSTRUCTIONS
Whattheiconsandsignsinthisusermanualmean:

ThisiconmarksDANGER;hazardsorunsafepracticesthatmayresultinsevere
personalinjuryordeath.

ThisiconmarksWARNING;hazardsorunsafepracticesthatmayresultin
personalinjuryordamagetothemachine.

ThisiconmarksCAUTION;informationthatshouldbereadbeforeusetoprevent
damagetothemachine.
Supplementaryinformationtotheproceduresdescribedinthismanual.
Callyourlocalagentorourservicecenterforhelp.