Courtyard Creations RUS422W-WM User manual

ASSEMBLY INSTRUCTIONS
ATTENTION: THIS PRODUCT IS NOT FOR COMMERCIAL USE
INTENDED FOR RESIDENTIAL USE ONLY.
RUS422W-WM
Do not discard any of the packaging until you have checked that you have all the parts
and pack of fittings.
Keep children away during assembly. This item contains small parts which can be
swallowed by children. Children should always be under direct adult supervision while
using the product.
Retain the assembly instructions for future reference.
Please quote following FQC NO. when contacting service center.
SERVICE CENTER TOLL FREE NO.
TEL: [phone]
FAX: [phone]
PAGE 1 OF 6 COURTYARD CREATIONS INC.
!
!
!
!
STOP DON’T RETURN TO STORE!

PAGE 2 OF 6
STOP DON’T RETURN TO STORE!
A. Please read instructions thoroughly. Acquaint yourself with the inventory of
parts and the accompanying drawings to ensure safe and proper assembly.
B. You will need the following tools
- Phillips Screwdriver(Not Included)
- Nut Wrench (See Part #29)
- Hex. Key Wrench (See Part #28)
C. Lay out all parts on a flat surface and identify them using the table below.
PARTS LIST
PART
NO. MATERIAL CODE PART Q’TY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
2
2
2
1
2
1
4
2
2
2
2
2
6
4
2
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
2
4
2
28
4
14
14
2
2
2
2
1
1
1
3
RUS422W-CS02
62RUS422WN102
62RUS422WN101
62RUS422WI101
62RUS459FH102
RUS422W-CS01
RUS4060-CS02N
62RUS422WM101
62RUS422WH102
62RUS422WI102
2800221023
2800221024
17GC06043401-Y3
17C01A0714003Y4
17C01A0722011Y4
17C01A0822071Y4
17C01A0725101Y4
17C01A0716072Y4
17C17A1306001Y4
17FA05050401-Y4
17FA08060601-Y4
1800C23001
1800C06001
1800337002
1800337005
1802605001
RTS423E-CS06
17KAA0201----Y4
17KAB1201----Y4
61R422WD00001BA
61R422WC00001BA
REAR UPRIGHT SUPPORT
FRONT UPRIGHT SUPPORT
LATERALCROSS BRACE
REAR CROSS BRACE
SWING ARM
FRONT/REAR CANOPY BRACE
FRONT LEG CAP
REAR LEG CAP
SIDE CANOPY BRACE
SUSPENSION SPRING
BOLT M6*65
BOLT M6*45
BOLT M6*75
BOLT M6*40
BOLT M8*75
SCREW ST4.2*16
WASHER d6.5*D16*1.2
WASHER d8.5*D17*1.6
PLASTIC NUT M6*P1.0
BOLT CAP M6
BOLT CAP M8
PLASTIC NUT M8*P1.25
CANOPY/FRAME CONNECTOR
HEX.KEY WRENCH 6MM
NUT WRENCH 13&17MM
CANOPY
CUSHION
TOP CROSS BEAM
W/ADJUSTABLE TEETH
PLASTIC SCREW
SEAT ASSEMBLY
SWING ARM TUBE

STOP DON’T RETURN TO STORE!
PAGE 3 OF 6
Step A - 1
Fig. A
Do not tighten bolts/nuts
after Step 1. Fasten all
bolts/nuts after Fig A.
ASSEMBLY (Note: For all nuts and bolts
fastening, always use a washer (#20 or #21)
between the tube and bolt or the tube and
nut.)
Step A - 1 and Step A - 2:
Insert the top cross beam w/adjustable teeth
(#1) into the upright supports (#2 and #3).
Fasten them by using bolts (#14), washers
(#20) and plastic nuts (#22). Repeat the
procedure for the other side. Do not tighten
bolts & plastic nuts yet.
Step A - 3:
Fasten the lateral cross braces (#4) to the
upright supports (#2 and #3) by using bolts
(#15), washers (#20) and plastic nuts (#22).
Repeat the procedure for the other side. Do
not tighten bolts & plastic nuts yet.
Step A - 4:
Fasten the rear cross brace (#5) to the rear
upright supports (#2) by using bolts (#14),
washers (#20) and plastic nuts (#22).
Tighten all of the bolts & plastic nuts now.
Step A - 5:
Insert the leg caps (#11 and #12) to the rear
and front base feet.
3
15
24
20
20
22
3
2
Step A - 5
11
11
12
12 3
32
2
14
24
20
20 22
Step A - 4
2
2
5
Step A - 3
3
3
22
4
4
1
Step A - 2
3
3
14
24
14
24
20
20 20
20
22
22
22
1
2
B
B
A
A
Note:
The labels marked “A” and “B” on the legs
caps (#11 and #12) should Step A - 5 to
ensure proper assembly.

PAGE 4 OF 6
STOP DON’T RETURN TO STORE!
Fig. B
Fig. C
Fig. D
Step B :
Open the seat assembly (#7) and fasten a
swing arm tube (#8) and a swing arm (#6) to
the seat back by using bolt (#17), washers
(#20), and plastic nut (#22). Do the same
procedure for both sides.
Fasten another swing arm tube (#8) to the
swing arm (#6) at the front bend by using
bolt (#18), washers (#20), and plastic nut
(#22). Do the same procedure for both sides.
Fasten the other end of the swing arm (#6)
to the front of the seat assembly (#7) by
using bolt (#16), washers (#21), and plastic
nut (#23). Do the same procedure for both
sides. See Fig. B.
17
24
18 24
16
25
20
20
21
21
20
20 22
22 23
7
6
6
8
13
13
13
13
13
13
8
8
1
88
8
8
8
Step C:
Hook the suspension springs (#13) into the
top of both swing arm tubes (#8). Do the
same procedure for both sides.
Warning:
Make sure that both ends of the
suspension springs (#13) go completely
through the holes on the top cross beam w/
adjustable teeth (#1) and the swing arm
tubes (#8).
Step D:
Hang the opposite ends of the suspension
springs (#13) into the holes located on the
angled braces of the top cross beam
w/adjustable teeth (#1). Do the same
procedure for both sides.

PAGE 5 OF 6
STOP DON’T RETURN TO STORE!
Fig. E
Fig. F
Step E - 1
Step E - 3
Step E - 5
Step E - 2
Step E - 1 & Step E - 2 :
Slide the canopy/frame connectors (#26) into
the side canopy braces (#9). Fasten them
together by using screws (#19) in the pre-drilled
holes. Ensure that the teeth on the canopy/frame
connectors are facing toward the inside of the
frame.
Step E- 3:
Insert the front/rear canopy braces (#10) into the
sleeves of the canopy (#30) on both sides.
Step E - 4:
Insert the tube ends of the front and rear canopy
braces (#10) into the side canopy braces (#9).
Step E - 5:
Velcro the canopy (#30) to the side canopy braces
(#9).
26 26
19
19
9
9
9
9
10
1
30
Step E - 4
9
9
10
10 30
30
28
27
26
27
26
10
Step F :
Fasten the canopy/frame connectors (#26) to the
adjustable teeth on the top cross beam w/
adjustable teeth (#1) by using a plastic screw
(#27). Do this procedure for both sides.