CPI JR 50 User manual

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CONTENTS
PREFACE.....................................................................................Q1-1∼1-2
ENGINEREMOVE……………………….................................Q2-1∼2-4
ENGINEINSTALLATION......................................................Q3-1∼3-2
LUBRICATIONSYSTEM.......................................................Q4-1∼4-2
FUEL SYSTEM……………………………............................Q5-1∼5-4
CYLINDERHEAD/CYLINDER/PISTON...........................Q6-1∼6-6
TANSMISSIONSYSTEM................................…….............Q7-1∼7-6
CRANKSHAFT/CRANKCASE............................................Q8-1∼8-4
A.C.G. EMERATOR.............................................................Q9-1∼9-2
ELECTRICSYSTEM............................................................Q10-1∼10-6
CHASSIS…………………………………………………………Q11-1~11-2
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THECONTENTSOFTHISMANUALPROVIDETHESREVICE
INFORMATIONFORC.P.IJR50/90.
MOSTCHAPTERSSTARTWITHASYSTEMORASSEMBLY
ILLUSTRATIONAND SPECIFICATIONSTHEFOLLOWEDPAGES GIVE
DETAILPROCEDURES.
IFYOUDO NOTKNOWWHATTHESOURCEOFTHETROUBLEIS,
PLEASE GO THETROUBLESHOOTING FORADDITIONALHELP.
ALL THECONTENTSOFTHISMANUALAREBASEDONTHELATEST
MODELINFORMATIONC.P.IRESERVE THERIGHTTO MAKE CHANGE
ATANYTIMEWITHOUTNOTICEAND WITHOUTANYRESPONSIBILITY
ORENGAGEMENTONOUR PART.
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Removethe seat &the luggage box.
Removethe side covers.
Removethe luggage box.
Remover the side cover 2.
1.Removethe RR Luggage carrier comp.
2.Removethe side covers1.
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Disconnect the Vacuumhose.1.
Disconnect the Fuelhose1.
Disconnect the oil tube.
Disconnect the A.C.G wire.
Disconnect the start motor wive.
Disconnect the throttlevalve.
Disconnect the sparkplug cap.
Disconnect the rear brakecable.
Removethe setting bolt of rear cushion.
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Removethe setting bolt of engine.
Removethe engine.
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ENGIMEINSTALLATION
The installation sequenceisessentiallythe
reverseof removal.
NOTE:
Routeall thewireandcable
properly.
Adjustthethrottlecablefree play.
Adjusttheoil pumpcontrol cable
Clearance.
Adjusttherear brakefree play.
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OILPUMPREMOVAL
Removethe seat, luggage box, and side
covers,
Removethe cooling fan cover ,cooling
fan ,and A.C.G.
Disconnect the oil tube of oil tube of oil.
Pump(intakeand output).
Removethe oil pumpcontrolcable.
Removethe setting bolt of oil pump.
Removethe oil pump.
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Oil pumpinspection
Checkthe O-
ring, gear &sealfor wear or
anydamage.
NOTE:
Donotdisassemblytheoil
pump
bodytopreventanydamage.
OILPUMPINSTALLATION
Coating someoil the O-ring.
Install the oil pumpontothe crankcase.
Connect the oil tube.
Connect the oil pumpcontrolcableand
adjust the clearance.
RELEASE THEAIROFOILPUMP
Loosen the drainscrew.
Let the oil drainout insmoothlythen tight
the screw.
NOTE:
Iftheoil cannotdrainoutin
smoothly, itismeansomeairstill
intheoil pump.
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