enorossi G4V-3P User manual

Important: read carefully the use and maintenance instructions in this
manual before you attempt any type of operation on the machine (Machine
Directive 2006/42/EC).
HAY TEDDER
G4V-G4VL-G4VEL 3P-PT
USE AND MAINTENANCE MANUAL
rev. 0 – 08/14

Machine Directive and Harmonized standards
The hay tedder was designed according to the Machinery Directive 2006/42CE rules and
meets the following harmonized standards:
EN 349: Machinery safety – Minimum distances to avoid damage to body parts (1993) +
A1 (2008)
EN 982: Machinery safety – Systems and components safety requirements for hydraulic
and pneumatic transmissions - Hydraulics (1997) + A1 (2008)
EN ISO 4254-1: Agricultural machines - self-propelled, mounted, semi-mounted
and pulled type agricultural machines - Common safety requirements (2008)
EN ISO 4254-10: Agricultural machines - self-propelled, mounted, semi-mounted and
pulled type agricultural machines - Safety - Part 10: Hay rake and Hay tedder (2010)
EN ISO 11684: Tractors, forestry and agricultural machinery, gardening motor machines
- Safety graphic symbols and hazards indication pictograms - General Principles (1995)
EN 12100-1: Machinery safety – Basic concepts, general design principles - Part 1:
terminology, basic methodology (2003) + A1 (2009)
EN 12100-2: Machinery safety – Basic concepts, general design principles - Part 2:
Technical principles and specifications (2003) + A1 (2009)
EN 12965: Tractors and agricultural machinery and forestry. Power Take Off (PTO)
shafts and guards. Safety (2003) + A1 (2004) + A1 (2009)
EN 13857: Machinery safety - Safety distances to keep dangerous areas out of reach
(2008)
EN 14121-1: Machinery safety – Risk assessment principles (2007)
All rights reserved. Reproduction of any part of this manual, in any form without the
express written permission of ENOROSSI, is prohibited. The contents of this manual can
be modified only by the manufacturer and without notice to the Client.
EC CONFORMITY DECLARA
TION
(All.IIA Machinery Directive 2006/42/EC)
The Manufacturer ENOAGRICOLA ROSSI s.r.l.
located in via Cortonese s.n. - 06018
Calzolaro di Umbertide (PG) - Italia
declares under sole responsibility that the machine
The functions of which are described in this manual
complies with the essential requirements of Health Protection and
Safety in Machinery Directive 2006/42/EC, and (for the drawn type) to
Directive 94/20/EC concerning the mechanical coupling devices of motor
vehicles and their trailers and their attachment to those vehicles.
For the compliance verification of the directives set out above, the following
EN Harmonized Standards were consulted:
EN 349 (1993) + A1 (2008) - EN 982 (1997) + A1 (2008)
EN ISO 4254-1 (2008) - EN ISO 4254-10 (2010) - EN 11684 (1995)
EN 12100-1 (2003) + A1 (2009) - EN 12100-2 (2003) + A1 (2009)
EN ISO 12965 (2003) + A1 (2004) + A2 (2009)
EN ISO 13857 (2008) - EN 14121-1 (2007)
And authorizes Mr. Giovannini Massimo
Via Cortonese s.n. - 06018 Calzolaro di Umbertide (PG) - Italia
to compile the technical file on its behalf
GIOVANNINI ADELMO
Calzolaro di Umbertide, …….. ….……………………….
Legal representative
ENOAGRICOLA ROSSI s.r.l.
06018 Calzolaro di Umbertide Perugia Italia
Tel. [phone] - Telefax (39) 075-930 23 28
e-mail: [e-mail] - [e-mail]
web: http://www.enorossi.it - http://www.enoagricolarossi.com
HAY TEDDER
………………………………………………………………………………………….
Denomination (generic and commercial)
G..
…………………………..
Series/Modell
……………………………………………
Serial number
…………….
Construc. year

manuale di uso e manutenzione
3
INDEX
INTRODUCTION..........................................................................................................................................................................5
A1 E QUIPMENT DETAILS ...............................................................................................................................................5
A2 M ANUAL DETAILS ....................................................................................................................................................5
A3 I DENTIFICATION AND EC CERTIFICATIONS ................................................................................................................6
A4 M AIN COMPONENTS AND TECHNICAL DATA ...............................................................................................................7
A5 W ARRANTY ............................................................................................................................................................8
SAFETY .....................................................................................................................................................................................10
B1 G ENERAL RULES ...................................................................................................................................................10
B2 S AFETY DURING TRANSPORT , INSTALLATION AND MOVEMENTS ................................................................................10
B3 I NTENDED USE AND HANDLING PRECAUTIONS .........................................................................................................13
B4 R EASONABLY FORESEEABLE MISUSES AND USE LIMITATIONS ...................................................................................15
B5 O PERATOR ’ S LIABILITY ..........................................................................................................................................16
B6 P ICTOGRAMS .......................................................................................................................................................17
B7 N OISE LEVEL ........................................................................................................................................................18
INSTALLATION.........................................................................................................................................................................19
C1 G ETTING STARTED ................................................................................................................................................19
C2 I NSTALLATION TO TRACTOR ...................................................................................................................................19
C3 C ARDAN SHAFT ADAPTATION AND INSTALLATION .....................................................................................................21
C4 H YDRAULIC AND ELECTRICAL CONNECTIONS ..........................................................................................................22
C5 R EMOVAL .............................................................................................................................................................22
C6 I MMAGAZZINAMENTO DELLO SPANDIVOLTAFIENO ....................................................................................................22
USE AND OPERATION ..............................................................................................................................................................23
D1 G ETTING STARTED ................................................................................................................................................23
D2 U SE AND OPERATIONS ..........................................................................................................................................23
D2.1 W ORKING CONFIGURATIONS ................................................................................................................................23
D2.2 W ORKING PROCESS ...........................................................................................................................................25
D2.3 R OTATING GROUPS TILT ADJUSTMENT ..................................................................................................................26
D2.4 C HANGE OF DIRECTION OR REVERSE ....................................................................................................................26
D2.5 T RANSPORT CONFIGURATION ..............................................................................................................................27
D2.6 E ND OF WORD ....................................................................................................................................................28
MAINTENANCE............................................................................................................................................................................................29
E1 P RECAUTIONS DURING MAINTENANCE ....................................................................................................................29
E2 M AINTENANCE OPERATIONS ..................................................................................................................................29
E3 T EETH REPLACEMENT ...........................................................................................................................................30
E4 T ROUBLESHOOTING ..............................................................................................................................................31
E5 M ATERIAL DISPOSAL IN CASE OF DEMOLITION .........................................................................................................31

Manual use and maintenance
4

manuale di uso e manutenzione
INTRODUCTION - 5
INTRODUCTION
A1 Equipment details
The hay tedder is an agricultural equipment used to spread, aerate and turn over any type of previously cut forage, so as to allow an early and uniform drying of the
product which ensures a high-quality forage. The models we produce, series G4 and G6 (mounted and pulled types), are suitable for any type of land, sloped or
highly uneven. The mounted type operates only if installed on a tractor equipped with a three-point universal hitch with hydraulic lifter, while the pulled one operates
only if connected the tractor’s towing hook. Both models operate in result to the tractor drag effect that pulls them and to the rotation effect of the working units,
provided by a cardan shaft applied to the tractor’s PTO.
A2 Manual details
ENOROSSI (hereinafter named "Manufacturer") has designed and built the equipment in compliance with the safety regulations and with the precise intent of
protecting both the personnel at work and the entire operating system.
Each hay tedder is equipped with a copy of this manual, which should be read carefully before using the machine. The manual contains the necessary information
for the equipment transport, use and maintenance and the corresponding safety regulations.
The lack of knowledge of its operating system could cause accidents that may cause damage to the equipment. Therefore, even if at the moment of delivery, the
Manufacturer gives to the Client all the information concerning the hay tedder (operation, use and maintenance), he must, however, read this manual and follow
the instructions contained therein.
The manual gives the basic guidelines for the best working conditions and safety, but the operator's experience and common sense remains the most important
factor for the equipment operation.
This manual was created according to existing hay tedder models specifications and design and does not take into account the similar models previously produced.
However, the Manufacturer reserves the right to make changes to the models in production, in order to improve the product or where new regulations were enacted
(Machinery Directive), without the obligation to update the previously built models.
This manual is part of the hay tedder and, therefore, should be kept, clean and intact in all its parts and stored in a special container, placed on the machinery
frame or inside the tractor’s cabin, ready for any consultation.
In the case of sale of the hay tedder, it is important to check that the manual is present. If the manual is missing, a duplicate must be requested to the
Manufacturer.
If while reading the manual the instructions are incomprehensible, you should contact the Manufacturer, which will provide the necessary clarifications. If the
manual is translated into another language, and part of its contents lead to disputes, the valid reference texts remains the one written in Italian.