CrustBuster Speed King Drive Over- Pit User manual

Drive Over- Pit™
Belt Accelerator
&
Multi-Purpose Belt Loader
OWNER'S MANUAL
00028100 (08/08)

Drive Over-Pit
™
Belt Accelerator &
Multi-Purpose Belt Loader
Table of Contents
Warranty Information . . . . . . . . . . . . . . . . . Inside Front Cover
Safety ..........................................1-2
Lubrication and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hydraulic and Electric Requirements . . . . . . . . . . . . . . . . . . . 3
DimensionalDrawings..............................4-6
Belt Wrap Diagram & Replacement Belts . . . . . . . . . . . . . . . . 7
CableWrapDiagram................................ 8
GuardBracketLocations............................. 8
RepairParts ...................................10-25
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-28
Warranty
CrustBuster/Speed King, Inc. of Dodge City, Kansas, warrants consumer products,
so far as the same is of our own manufacture, against defects in material and
workmanship under normal and reasonable use for a period of one (1) year after
date of delivery to the original purchaser. Our obligation under this warranty is
limited, however, to furnishing a replacement part for a defective part, or at our
option to repair the defective parts without charge, either method F.O.B. our works,
provided the consumer gives CrustBuster/Speed King,Inc. written notice within ten
(10) days after said part appears to be defective and affords CrustBuster/Speed
King,Inc. an opportunity to inspect. Unless otherwise expressly agreed to by
CrustBuster/Speed King,Inc., the consumer shall bear the expense of installation.
CrustBuster/Speed King, Inc. will not be liable for consequential damages where the
loss is commercial, including but not limited to loss of profit, delays or expenses.
This warranty sets forth the extent of our liability. The foregoing is in lieu of all other
warranties, expressed or implied, including any warranties that extend beyond the
description of the product.

Introduction
Read this manual carefully. It will instruct you on how to operate and service your machine
safely and correctly. Failure to do so could result in personal injury and/or equipment damage.
Warnings
1. DO NOT service Drive Over-Pit
™
before stopping all motors and locking out power
source.
2. DO NOT operate Drive Over-Pit
™
before checking for proper clearance for operation
and clearing the area of people.
3. DO NOT operate the Drive Over-Pit
™
without familiarizing yourself with the operator's
manual.
4. DO NOT operate the Drive Over-Pit
™
if guards or shields have been removed.
5. DO NOT drive over ramp with spring loaded skirtboards in "UP" position.
6. DO NOT stand or walk on conveyor belt before stopping all motors and locking out
power source.
Safety Precautions
1. Operator should read and understand operator's manual before operating Drive Over-Pit
™
conveyor.
2. Never stand or climb on the Drive Over-Pit
™
conveyor before disconnecting and locking
out power source.
3. Disconnect and lock out power source before adjusting and servicing Drive Over-Pit
™
conveyor.
4. Do not operate without guards and shields in place.
5. Stay away from hopper inlet when operating.
6. Stay away from moving belt when operating.
7. Keep area clean.
8. Operator should be familiar with controls and operation sequence prior to start up.
9. Read and understand all material safety data sheets (MSDS) for any chemical or material
you are handling.
10. All electrical components should be wired by a qualified electrician. All federal, state, and
local codes should be followed.
1

Owner's and User's
Statement of Responsibility
Drive Over-Pit
™
Belt Accelerator &
Multi-Purpose Belt Loader
I have had explained to me and accept responsibility for the following:
I understand this Drive Over-Pit
™
conveyor is a heavy, powerful, and bulky unit
of equipment capable of causing injury or death when used improperly. I accept
the responsibility associated therewith.
I understand the danger of high voltage power lines in relation to high profile
equipment and accept responsibility for its safe use in dangerous surroundings.
I understand that neither I, any of my workers, nor anyone else should be
allowed to work around the Drive Over-Pit
™
conveyor area while it is in
operation, or unstabilized for any reason.
I understand the Drive Over-Pit
™
can cause serious injury or death instantly.
Therefore, I accept responsibility to avoid, and to cause my workers to avoid,
working in an area or manner that would cause unnecessary risk of injury or
death.
I hereby acknowledge that I have been adequately instructed in the safe
operation of this Drive Over-Pit
™
conveyor and accept responsibility for same.
I recognize that this list of potential risk and dangers is not necessarily complete
and agree to exercise good common sense and judgement in the use of this
Drive Over-Pit
™
conveyor.
Owner
Date
2

Lubrication and Maintenance
CAUTION: STOP ALL MOTORS AND LOCK OUT POWER SOURCE
BEFORE SERVICING CONVEYOR.
CAUTION: IF GUARDS OR SHIELDS ARE REMOVED TO SERVICE
UNIT, REPLACE IMMEDIATELY AFTER COMPLETION OF
WORK.
IMPORTANT: THE LUBRICATION PERIODS RECOMMENDED ARE
BASED ON NORMAL USAGE. SEVERE OR UNUSUAL
CONDITIONS MAY REQUIRE MORE FREQUENT
LUBRICATION.
IMPORTANT: CLEAN FITTINGS THOROUGHLY BEFORE LUBRICATING.
REPLACE MISSING OR DAMAGED GREASE FITTINGS
IMMEDIATELY.
SERVICE/YEARLY (PRIOR TO START UP) LUBRICANT:
Electric Motor
1 to 2 Full Strokes
Shell Oil Co. "Dolium R"
Chevron Oils "SRI No. 2"
Texaco Inc. "Premium RB"
SERVICE/WEEKLY ( 20 HOURS ) LUBRICANT:
Flange Bearings SAE Multi-Purpose Grease
Drive Over-Pit
™
Conveyor Maintenance
Due to the characteristics of certain materials, a residue may build up. If this is a problem or
gets excessive, wash out the conveyor. Allow to dry before using.
Hydraulic Requirements: 15 gallons per minute at 1800 psi.
In order to operate a hydraulic drive BeltVeyor and a hydraulic Drive Over-Pit
™
Conveyor off
of the same tractor, the tractor will need to have a
Closed Center Hydraulic System
with Individual Flow Control for each valve
and a flow rate of 32 gallons per minute at 2000 psi.
Electric Requirements: 5 hp 1800 RPM
3

Drive Over-Pit
™
Belt Accelerator -16"
Dimensional Drawing
4

Drive Over-Pit
™
Multi-Purpose Belt Loader - 16"
Dimensional Drawing
5

Drive Over-Pit
™
Multi-Purpose Belt Loader - 24"
Dimensional Drawing
6

Drive Over-Pit
™
Belt Wrap Diagram
7

Drive Over-Pit™
Cable Wrap Diagram
Drive Over-Pit™
Guard Bracket Locations
Electric Drive
8

9

Drive Over-Pit
™
Ramp Repair Parts - 16"
10

Drive Over-Pit
™
Ramp Repair Parts - 16"
Item Qty Part No. Description
1 1 530733 Jack 2000# Side Crank
2 1 81557100 Hitch Weldment
3 2 81634800 Take-up Bolt
4 2 332189 Square Nut 3/8"
5 2 13379300 Bearing Slide
6 2 03001500 Bearing 1" 2B Flange
7 1 62466800 Lagged Roller 3 ½"
w/ 1" x 19.75" shaft
8 1 81549800 Ramp Weldment
9 2 15229800 Shaft 1/2" x 119 7/8"
10 2 81555500 Skirtboard Weldment
11 2 15214000 Skirtboard
12 4 81571200 Skirtboard Spring Tab
13 2 81578700 Skirtboard Handle
14 1 81554800 Lifting Bridge
15 2 81552200 Wheel Arm Weldment
16 2 15184500 Wheel Arm Bracket
Item Qty Part No. Description
17 2 807313 Tire & Wheel Assembly
Includes:
530154 Tire 9.5L x 15-6 Ply
530238 Wheel 5-Bolt 15" x 6"
530287 Tire Valve Stem
02990000 Decal Check Wheel Lugs
18 2 551242 Hub 5 Bolt Complete
(Includes Items #19 thru #27)
19 2 05702600 Hub Seal
20 2 03040300 Hub Bearing Inner
21 2 05707500 Hub 5 Bolt w/cups only
22 2 05741400 Hub Bearing Outer
23 2 02080000 Spindle Washer
24 2 02154300 Cotter Pin
25 2 331801 Spindle Nut
26 2 05703400 Hub Cap
27 2 336859 Lug Nut
28 4 831586 Skirtboard Spring Assy
29 8 330936 Cotter Pin 1/8" x 1"
30 1 68031400 Cable Pulley 3"
31 1 16268500 Belt Cover
11

Drive Over-Pit
™
Ramp Repair Parts - 24"
12

Drive Over-Pit
™
Ramp Repair Parts - 24"
Item Qty Part No. Description
1 1 530733 Jack 2000# Side Crank
2 1 82571100 Hitch Weldment
3 2 80661200 Take-up Bolt
4 2 332197 Square Nut ½"
5 2 20685400 Take-up Bracket
6 2 03018900 Bearing 1 5/16" 2B Flange
7 1 62842000 Lagged Roller 3½" x 24"
w/ 1 5/16" x 29" shaft
8 1 82570300 Ramp Weldment
9 2 15229800 Shaft 1/2" x 119 7/8"
10 2 81555500 Skirtboard Weldment
11 2 15214000 Skirtboard
12 4 81571200 Skirtboard Spring Tab
13 2 81578700 Skirtboard Handle
14 1 82572900 Lifting Bridge
15 2 81552200 Wheel Arm Weldment
16 2 15184500 Wheel Arm Bracket
Item Qty Part No. Description
17 2 807313 Tire & Wheel Assembly
Includes:
530154 Tire 9.5L x 15-6 Ply
530238 Wheel 5-Bolt 15" x 6"
530287 Tire Valve Stem
02990000 Decal Check Wheel Lugs
18 2 551242 Hub 5 Bolt Complete
(Includes Items #19 thru #27)
19 2 05702600 Hub Seal
20 2 03040300 Hub Bearing Inner
21 2 05707500 Hub 5 Bolt w/cups only
22 2 05741400 Hub Bearing Outer
23 2 02080000 Spindle Washer
24 2 02154300 Cotter Pin
25 2 331801 Spindle Nut
26 2 05703400 Hub Cap
27 2 336859 Lug Nut
28 4 831586 Skirtboard Spring Assy
29 8 330936 Cotter Pin 1/8" x 1"
30 1 68031400 Cable Pulley 3"
31 1 20697900 Belt Cover
32 1 62860200 Motor Mount
13

Drive Over-Pit
™
Belt Accelerator Repair
Parts -16"
Hydraulic Drive
14

NOTE:
When using a Belt Accelerator (Hydraulic
or Electric Drive) to dump into a
SpeedKing 14" BeltVeyor, attach hopper
strap "A" (#20099800) to BeltVeyor.
Drive Over-Pit
™
Belt Accelerator Repair
Parts -16"
Hydraulic Drive
Item Qty Part No. Description
1 1 81649600 Frame Weldment
2 1 15698400 Skirtboard Brace RH
3 1 15581200 Slide Pan
4 1 81339400 Roller 3 1/2" x 16"
5 1 15217300 Shaft 1"
6 6 03001500 Bearing 1" 2B Flange
7 1 15697600 Skirtboard Brace LH
8 1 15564800 Top Cap Seal
9 1 68031400 Cable Pulley 3"
10 1 07025000 Winch
10' 05109400 Cable 1/4" Galvanized
11 2 913426 Clamp Weldment
12 2 15556400 Support Tube
13 1 81661100 5' Pan Weldment
14 1 14723100 Head Frame
15 1 81662900 Pan Cover
16 1 81535700 Lagged Roller 3 1/2"
17 1 19607100 Shaft 1"
18 1 84227800 Roller Weldment 2"
19 2 14811400 Skirtboard Strap
20 2 14810600 Skirtboard
21 1 05238100 Chain #40 Coupler x 16
Item Qty Part No. Description
22 2 14706600 Drive Guard (4 7/8")
2 16974800 Drive Guard (6 ½")
23 2 14705800 Drive Guard Side Plt (4 7/8")
2 16973000 Drive Guard Side Plt (6 ½")
24 1 01795400 Hyd Motor H-101-1001
00409300 Seal Kit
25 1 62156500 Hose .500 x 240"
.750 MOR (2)
26 2 05237300 Sprocket #40 16T
27 3 10490100 Key 1/4" x 1 1/4"
28 2 15758000 Seal
29 1 01436500 Flow Control Valve
30 1 16252900 Valve Mount
31 3 01435700 Adapter Straight
1.063 MOR x .750 MOR
32 1 465260 Adapter Tee .750 JICM (2)
x .750 Male Pipe
33 1 465310 Adapter 90E
.750 MOR x .750 JICM
34 2 467506 Hose .500 x 48"
.75 JICF Sw x .50 M Pipe
35 1 62157300 Hose .500 x 240"
.750 MOR x .750 JICF Sw
15

Drive Over-Pit
™
Belt Accelerator Repair Parts -16"
Electric Drive
16

NOTE:
When using a Belt Accelerator (Hydraulic
or Electric Drive) to dump into a
SpeedKing 14" BeltVeyor, attach hopper
strap "A" (#20099800) to BeltVeyor.
Drive Over-Pit
™
Belt Accelerator Repair Parts -16"
Electric Drive
Item Qty Part No. Description
1 1 81649600 Frame Weldment
2 1 15698400 Skirtboard Brace RH
3 1 15581200 Slide Pan
4 1 81339400 Roller 3 1/2" x 16"
5 1 15217300 Shaft 1"
6 8 03001500 Bearing 1" 2B Flange
7 1 15697600 Skirtboard Brace LH
8 1 15564800 Top Cap Seal
9 1 68031400 Cable Pulley 3"
10 1 07025000 Winch
10' 05109400 Cable 1/4" Galvanized
11 2 913426 Clamp Weldment
12 2 15556400 Support Tube
13 1 81661100 5' Pan Weldment
14 1 14723100 Head Frame
15 1 81662900 Pan Cover
16 1 81535700 Lagged Roller 3 1/2"
17 1 19607100 Shaft 1"
18 1 84227800 Roller Weldment 2"
19 2 14811400 Skirtboard Strap
20 2 14810600 Skirtboard
21 1 15105000 Jackshaft 1"
22 2 151076 Spacer
Item Qty Part No. Description
23 1 15108400 Chain Guard Back Plate
24 2 15103500 Chain Guard Side
25 1 61813200 Chain Guard Assembly
Includes #23 & #24
26 1 571273 Nylon Idler
27 2 82581000 Sprocket #50 18T x 1"
28 1 15107600 Chain Guard Front Plate
29 6 10490100 Key 1/4" x 1 1/4"
30 1 15114200 Chain #50 x 41 Pitches
31 1 431387 Chain #50 Connector Link
32 1 431338 Chain #50 Offset Link
33 2 14045900 Belt Guard Bracket
34 1 15110000 Belt Guard Back Plate
35 2 15109200 Belt Guard Side
36 1 61814000 Belt Guard Assembly
Includes #34 & #35
37 2 01376300 V-Belt B-34
38 1 04301800 Sheave 2B 4.0 SH
39 1 04388500 Bushing 1 1/8" SH QD
40 1 15113400 Belt Guard Front Plate
41 1 04264800 Bushing 1" SDS QD
42 1 04303400 Sheave 2B 6.8 SDS
43 2 15758000 Seal
17

Drive Over-Pit
™
Multi-Purpose Belt Loader Repair Parts-16"
Hydraulic Drive
18