Krone Big Pack 890 User manual
Original operating instructions
BiG PACK Baler
BiG PACK 890
BiG PACK 890 XC
BiG PACK 1270
BiG PACK 1270 XC
BiG PACK 1290
BiG PACK 1290 XC
BiG PACK 1290 HDP
BiG PACK 1290 HDP XC
(from serial no.: 907 869)
Order no.: 150 000 137 04 en
17.03.2015
Table of Contents
2
Pos: 1 /BA/Konfor mitätserklärungen/ Großpackenpressen/NE Ua b 2010/Big Pack 890_1270_12 90_HS Baureihe @ 92\mod _1326889553779_78.d ocx @ 783169 @ @ 1
CV0
EC Declaration of Conformity
We Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10, D-48480 Spelle
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the
Machine: Krone Big Pack Baler
Type/types: Big Pack 890; Big Pack 1270; Big Pack 1290; Big Pack 1290 HDP
Big Pack 890 XC; Big Pack 1270 XC; Big Pack 1290 XC;
Big Pack 1290 HDP XC
to which this declaration refers is in compliance with the relevant provisions of
EC Directive 2006/42/EC (Machinery) and EC Directive 2004/108/EC (EMC)
The signing Managing Director is authorised to compile the technical documents.
Spelle, 23.01.2012
Dr.-Ing. Josef Horstmann
(Managing Director, Design and Development)
Year of manufacture: Machine No.:
Pos:2 /LayoutModule /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.doc x@ 4165 @ @ 1
Table of Contents
3
Pos: 3 /Überschrif ten/Überschrif ten1/ F-J/Inhaltsverzeic hnis @ 31\mod_12519699 52727_78.docx @ 302165 @ 1 @ 1
1 Table of Contents
Pos: 4 /BA/Inhaltsver zeichnis Sprachenne utral @ 10\mod_1221574899 104_0.docx @ 135495 @ @ 1
1Table of Contents...................................................................................................................................3
2Foreword...............................................................................................................................................11
3To this Document.................................................................................................................................12
3.1Validity..............................................................................................................................................12
3.2Target group of this document.........................................................................................................12
3.3How to use this document................................................................................................................12
3.4Directional information .....................................................................................................................12
3.5Representation and Utilization of Warning Notes............................................................................13
3.6Identification of the hazard warnings................................................................................................13
4Safety.....................................................................................................................................................14
4.1Purpose of Use.................................................................................................................................14
4.2Intended Use....................................................................................................................................14
4.3Service life of the machine...............................................................................................................14
4.4Basic safety instructions...................................................................................................................15
4.4.1Importance of the operating instructions...................................................................................15
4.4.2Personnel qualification..............................................................................................................15
4.4.3Children in danger.....................................................................................................................16
4.4.4Connect the machine to the tractor...........................................................................................16
4.4.5Structural changes to the machine ...........................................................................................16
4.4.6Additional equipment and spare parts ......................................................................................16
4.4.7Workstations and passengers...................................................................................................16
4.4.8Operational safety: Technically perfect condition.....................................................................17
4.4.9Danger zones............................................................................................................................18
4.4.10Keeping safety devices functional.............................................................................................20
4.4.11Personal protective equipment .................................................................................................20
4.4.12Safety signs on the machine.....................................................................................................21
4.4.13Traffic safety..............................................................................................................................21
4.4.14Parking the machine safely.......................................................................................................22
4.4.15Consumables............................................................................................................................22
4.4.16Dangers associated with the operational environment.............................................................22
4.4.17Sources of danger on the machine...........................................................................................23
4.4.18Dangers associated with certain activities: Climbing up and down..........................................24
4.4.19Dangers associated with certain activities: Work on the machine............................................24
4.4.20Dangers associated with certain activities: Working on wheels and tyres................................25
4.4.21Behaviour in hazardous situations and when accidents occur.................................................25
4.5Safety routines .................................................................................................................................26
4.5.1Stopping and securing the machine..........................................................................................26
4.5.2Supporting lifted machine and machine parts securely............................................................26
4.5.3Coupling the machine safely.....................................................................................................27
4.5.4Uncoupling the machine safely.................................................................................................27
4.5.5Preparing the machine for repair, maintenance and adjustment work.....................................28
4.5.6Starting the machine safely.......................................................................................................28
4.6Safety stickers on the machine........................................................................................................29
4.7Position of the General Information Labels on the Machine............................................................40
4.7.1Re-Ordering the Adhesive Safety and Information Labels .......................................................40
4.7.2Affixing the Adhesive Safety and Information Labels ...............................................................40
Table of Contents
4
4.7.3Contact......................................................................................................................................41
4.8Safety Equipment.............................................................................................................................42
4.8.1Ladder.......................................................................................................................................42
4.8.2Fire extinguisher........................................................................................................................43
4.8.3Wheel chocks............................................................................................................................44
4.9Parking brake...................................................................................................................................44
4.10Flywheel brake.................................................................................................................................45
4.11Parking Jack.....................................................................................................................................45
4.12Shut-Off Valve Pick-up.....................................................................................................................47
5Machine Description ............................................................................................................................48
5.1Machine overview.............................................................................................................................48
5.1.1Left Side of the BiG Pack Baler with Tandem Axle...................................................................48
5.1.2Right-hand Side of Large Square Baler BiG Pack with Tandem Axle......................................50
5.2Identification Plate............................................................................................................................51
5.3Information Required for Questions and Orders..............................................................................51
5.3.1Contact......................................................................................................................................51
5.4Description of the Baling Process....................................................................................................52
5.5Compacting the BiG Bale.................................................................................................................53
5.6MultiBale Design ..............................................................................................................................54
5.7Drives...............................................................................................................................................56
5.7.1Main drive..................................................................................................................................56
5.8Overload Protections on the Machine..............................................................................................58
5.8.1Main drive..................................................................................................................................58
5.8.2Feeder Packer...........................................................................................................................59
5.8.3Cutting System Drive for the Design with XC Cutting System..................................................60
5.8.4Pick-up Drive.............................................................................................................................60
5.8.5Needle Yoke..............................................................................................................................61
5.9Pick-up .............................................................................................................................................61
5.10Roller crop guide..............................................................................................................................62
5.11Cutting system..................................................................................................................................63
5.11.1General .....................................................................................................................................63
5.11.2Cutting Length...........................................................................................................................63
5.12Hydraulic system..............................................................................................................................64
5.13Pressure Limiting Valve Block (On-Board Hydraulic System) .........................................................65
5.14Twine................................................................................................................................................66
5.14.1Electrical twine empty display for lower thread.........................................................................69
5.14.2Twine motion indicator upper twine (double knotter)................................................................70
5.14.3Electrical Knotter Monitoring.....................................................................................................70
5.15Knotter Gear.....................................................................................................................................71
5.16Bale Ejector / Bale Chute.................................................................................................................72
5.16.1Medium Version Electronics Design.........................................................................................72
5.16.2For Comfort Version Electronics Design:..................................................................................73
5.17Compressed-air reservoir.................................................................................................................74
5.18Technical data..................................................................................................................................75
5.19Consumables ...................................................................................................................................95
5.19.1Filling Quantities and Lubrication Designations for Gearboxes................................................95
5.19.2Oil quantities and designations for the on-board hydraulic system..........................................96
5.19.3Oil quantities and designations for the compressor..................................................................96
6Control and Display Elements ............................................................................................................97
Table of Contents
5
6.1Connecting the hydraulic lines.........................................................................................................97
7Commissioning.....................................................................................................................................98
7.1Attaching Hydraulic Parking Jack.....................................................................................................99
7.2Electrical power supply ..................................................................................................................101
7.3Adjusting the drawbar height..........................................................................................................102
7.4Adjusting the height of the drive train.............................................................................................103
7.5Shortening Universal Shaft ............................................................................................................104
7.6Adjusting the hydraulic system.......................................................................................................109
7.6.1Operating the Machine without LS (Load-Sensing Connection).............................................109
7.6.2Operating the Machine via LS (Load-Sensing Connection) ...................................................109
7.7Setting the bale chute ....................................................................................................................110
7.7.1With Bale Scale Design ..........................................................................................................110
7.7.1.1Bale Brake .......................................................................................................................111
8Start-up................................................................................................................................................112
8.1Connect the machine to the tractor................................................................................................113
8.1.1Install the PTO shaft................................................................................................................114
8.2Hydraulics.......................................................................................................................................116
8.2.1Connecting the hydraulic lines................................................................................................116
8.3Hydraulic brake (Export) ................................................................................................................118
8.4Hydraulic Brake (Export France)....................................................................................................119
8.5Compressed Air Connections for the Compressed Air Brake........................................................120
8.6Electrical connections ....................................................................................................................121
8.6.1Connecting the terminal (on tractors without ISOBUS system)..............................................121
8.6.2Connecting the Terminal (on tractors with integrated ISOBUS system).................................122
8.7Lighting...........................................................................................................................................123
8.8Using the safety chain....................................................................................................................123
9Driving and Transport........................................................................................................................125
9.1Preparations for road travel............................................................................................................126
9.1.1Bale Chute Hydraulically Actuated..........................................................................................127
9.1.2Checking the lighting system..................................................................................................128
9.1.3Parking Brake..........................................................................................................................128
9.2Handling the Coaster/Steering Axle (Special Equipment) .............................................................130
9.2.1Operating the Machine via LS (Load-Sensing Connection) ...................................................132
9.2.2Operating the Machine without LS (Load-Sensing Connection).............................................132
9.2.3Moving the machine without hydraulic connections................................................................133
9.3Moving............................................................................................................................................134
9.4Switching off the machine ..............................................................................................................135
9.4.1Parking Brake..........................................................................................................................136
9.4.2Wheel chocks..........................................................................................................................136
9.4.3Stowing the compressed air hoses.........................................................................................137
10KRONE ISOBUS Terminal..................................................................................................................138
10.1Installing the terminal into cabin.....................................................................................................139
10.2ISOBUS Short Cut Button..............................................................................................................140
10.2.1Connecting the Multi-Function Lever to the CCI Terminal (on tractors without ISOBUS system)142
10.2.2Switching the terminal on / off when the machine is not connected.......................................143
10.2.3Switching the terminal on / off when the machine is connected.............................................144
10.2.3.1Start screen......................................................................................................................144
10.3Display design................................................................................................................................145
Table of Contents
6
10.3.1Displays in the main window...................................................................................................149
10.4Bringing up the Basic Screens.......................................................................................................153
11KRONE ISOBUS Terminal - Machine Functions..............................................................................154
11.1.1Switching the warning beacon on/off......................................................................................154
11.1.2Bringing up the Second Page of the Function Keys...............................................................154
11.1.3Bringing up the First Page of the Function Keys ....................................................................154
11.1.4Switching Working Floodlights On and Off .............................................................................154
11.1.5Locking / Releasing Steering Axle..........................................................................................155
11.1.6Switching the starting aid on/off..............................................................................................155
11.1.7Bringing up a Menu Level.......................................................................................................155
11.1.8Opening/closing the bale channel flaps..................................................................................155
11.1.9Lower bale chute.....................................................................................................................156
11.1.10Automatic bale ejection...........................................................................................................156
11.1.11Bringing up “Customer Counter” Menu...................................................................................156
11.1.12Open the automatic/manual mode home screen....................................................................156
11.1.13Reset bale length to zero........................................................................................................156
11.1.14Trigger knotter.........................................................................................................................156
11.1.15Release/lower/raise blade bar ................................................................................................157
11.1.16Setting the target bale channel flap pressure.........................................................................158
11.1.17Setting the bale length............................................................................................................159
11.1.18Setting the number of MultiBales (MultiBale only)..................................................................160
12KRONE ISOBUS Terminal - Menus...................................................................................................161
12.1Menu level......................................................................................................................................161
12.1.1Calling up the menu level........................................................................................................163
12.2Main menu 1 "Settings"..................................................................................................................164
12.2.1Menu 1-1 „Knotter Settings“....................................................................................................165
12.2.2Menu 1-1-1 „Correction Value for Bale Length“......................................................................166
12.2.3Menu 1-1-2 „Knotter Signal“....................................................................................................167
12.2.4Menu 1-1-3 "Knotter control"...................................................................................................168
12.2.4.1Menu 1-1-5 „Bales / Blow“...............................................................................................169
12.2.4.2Menu 1-1-6 „Blow Time“ ..................................................................................................170
12.2.5Menu 1-2 silage agents / optional...........................................................................................171
12.2.6Menu 1-3 „Sensitivity of the Direction Display“.......................................................................172
12.2.7Menu 1-4 „Central Lubrication“...............................................................................................173
12.2.8Menu 1-5 „Moisture Measuring“..............................................................................................175
12.2.9Menu 1-6 „Bale Balance“........................................................................................................177
12.2.9.1Adjusting the Bale Balance..............................................................................................178
12.2.9.2Zeros................................................................................................................................178
12.2.10Menu 1-8 "Set correction value for humidity measurement"...................................................179
12.3main menu 2 „counters“ .................................................................................................................180
12.3.1Menu 2-1 "Customer counter".................................................................................................181
12.3.1.1Menu 2-1-1 Detailed counter...........................................................................................183
12.3.2Menu 2-2 „Total Bale Counter“ ...............................................................................................185
12.4Main menu 4 "Service"...................................................................................................................187
12.4.1Menu 4-2 „Manual sensor test“...............................................................................................188
12.4.2Actuator test............................................................................................................................196
12.4.3Menu 4-4 Manual actuator test...............................................................................................196
12.4.4Menu 4-6 „Diagnostics Driving Speed / Motion Direction Display“.........................................201
12.4.5Menu 4-7 „Diagnostics Auxiliary (AUX)“ .................................................................................202
Table of Contents
7
12.5Main menu 5 'Information'..............................................................................................................203
12.6Main Menu 6 Technician................................................................................................................204
12.7Main menu 9 "Virtual Terminal (VT)"..............................................................................................205
12.7.1Menu 9-2 „Switching Between the Terminals“........................................................................206
12.7.2Menu 9-3 „Configuration Main Window“ .................................................................................207
12.8Alarm Message ..............................................................................................................................209
12.8.1Alarm messages .....................................................................................................................210
13ISOBUS operation ..............................................................................................................................218
13.1Mounting ISOBUS Terminal...........................................................................................................219
13.1.1Connection Terminal to Tractor ..............................................................................................219
13.1.2Connection Tractor to Machine...............................................................................................219
13.2Differing functions to KRONE ISOBUS terminal CCI.....................................................................220
13.2.1Menu 4-6 “Diagnostics driving speed display/direction of travel display”...............................221
13.2.2Menu 4-7 “Diagnostics Auxiliary (AUX)” .................................................................................222
13.3Main menu 9 "ISO settings info" ....................................................................................................223
13.3.1Menu 9-1 "Softkeys ISO terminal" ..........................................................................................224
13.3.2Menu 9-2 „Switching Between the Terminals“........................................................................225
13.4ISOBUS „Auxiliary“-function (AUX)................................................................................................226
13.4.1Example of a joystick assignment for Fendt (default setting) .................................................227
13.4.2Recommended assignment of a WTK- multi-function lever ...................................................228
14Operation.............................................................................................................................................229
14.1Preparation for baling.....................................................................................................................229
14.2Tying unit........................................................................................................................................230
14.2.1Setting the tying twine in place ...............................................................................................230
14.2.2Threading in the Lower Twine.................................................................................................232
14.2.3Threading in the Lower Twine.................................................................................................235
14.2.4Threading in the Upper Twine.................................................................................................236
14.2.5Threading in the Lower Twine.................................................................................................242
14.2.6Threading in the Upper Twine.................................................................................................243
14.3Pick-up ...........................................................................................................................................245
14.4Lifting / Lowering Bale Chute.........................................................................................................246
14.4.1Medium Electronics Design ....................................................................................................246
14.4.2Comfort Version Electronics Design.......................................................................................247
14.5Operating Bale Ejector...................................................................................................................248
14.6Parking Jack...................................................................................................................................251
14.7Hydraulic parking jack....................................................................................................................252
14.8Working floodlight...........................................................................................................................253
14.9Initiating the Tying Process Manually.............................................................................................254
14.10Finishing Tying Process Manually..................................................................................................254
14.11Removing blockages......................................................................................................................255
15Settings ...............................................................................................................................................256
15.1Pick-up ...........................................................................................................................................257
15.2Default Setting (Working Height Setting) .......................................................................................257
15.2.1Setting the Ground Pressure of the Guide Wheels.................................................................258
15.2.2Driving with Pick-up in fixed position.......................................................................................259
15.3Roller crop guide............................................................................................................................260
15.4Setting the needles.........................................................................................................................261
15.4.1Lateral setting of the needles..................................................................................................261
Table of Contents
8
15.4.2Setting the height of the needles on the knotter.....................................................................262
15.4.3Top dead centre of the needles..............................................................................................263
15.5Adjusting the MultiBale...................................................................................................................264
15.5.1Setting the position of the second needle yoke......................................................................264
15.5.2Setting the stop.......................................................................................................................264
15.5.3Setting the height of the needle yoke brake ...........................................................................264
15.5.4Setting the locking (frame)......................................................................................................265
15.5.5Setting the lockings of the needle yoke ..................................................................................265
15.5.6Setting the rubber pad between the needle yokes .................................................................266
15.5.7Possible setting errors and their elimination (MultiBale).........................................................266
15.6Checking / Setting the Needle Yoke Brake....................................................................................268
15.7Checking / adjusting position of needles – baling ram...................................................................270
15.8Checking / Setting Upper Needle...................................................................................................271
15.9Checking / Setting Twine Bar.........................................................................................................272
15.9.1Checking / Setting the Twine Bar to the Lower Needle (Needle Yoke)..................................272
15.10Checking/adjusting the twine bar relative to the channel slot........................................................273
15.11Tightening / Releasing Twine Bar Shaft.........................................................................................275
15.12Setting Knotter Shaft Brake............................................................................................................275
15.13Twine bar........................................................................................................................................276
15.13.1Setting the twine bar (single knotter) ......................................................................................276
15.14Setting the Twine Brake.................................................................................................................277
15.14.1Setting the twine tension on the upper twine strand (double knotter).....................................278
15.14.2Setting the twine tension of the lower twine strand (double knotter)......................................279
15.15Knotter............................................................................................................................................280
15.15.1Locking/releasing the tying process........................................................................................280
15.15.2Start-up ...................................................................................................................................281
15.15.3Single knotter..........................................................................................................................281
15.15.4Knotter hook (single knotter)...................................................................................................281
15.15.5Setting of twine retainer..........................................................................................................282
15.15.5.1Setting the holding force of the twine retainer (6)............................................................283
15.15.6Setting of blade lever (single knotter) .....................................................................................284
15.15.7Double knotter.........................................................................................................................285
15.15.8Knotter hook (double knotter) .................................................................................................285
15.15.9Setting of twine retainer..........................................................................................................286
15.15.9.1Setting the holding force of the twine retainer (6)............................................................287
15.15.10Setting the blade lever (double knotter)..................................................................................288
15.16Adjusting the baling ram.................................................................................................................289
15.16.1Setting the baling ram blades .................................................................................................289
15.16.2Cleaning the running rails.......................................................................................................292
15.16.3Lateral setting of the plunger ..................................................................................................292
15.17Adjusting the Packer Relative to the Plunger.................................................................................293
15.17.1Description of components .....................................................................................................293
15.17.2Checking Packer Coupling......................................................................................................295
15.17.3Moving Packer Strip into Position...........................................................................................295
15.17.4Moving Baling Ram into Position............................................................................................296
15.18Component Description Variable Filling System............................................................................297
15.18.1Presetting threaded rod / stop for the feeler rocker................................................................298
15.18.2Zero position (VFS system) ....................................................................................................299
15.18.3Adjusting the zeroizing device ................................................................................................300
Table of Contents
9
15.18.4Setting the Rubber Buffer on the Zero Adjuster......................................................................301
15.18.5Adjusting the spring in the zeroizing device............................................................................301
15.18.6Adjusting the triggering sensitivity...........................................................................................302
15.18.7Adjusting the feeler rocker......................................................................................................303
15.18.8Adjusting the feeler rocker stop ..............................................................................................304
15.18.9Absorbing mechanism ............................................................................................................306
15.19Setting the flywheel cleaning (only on BiG PACK 890)..................................................................307
15.20Default Setting of Belt Brake (Flywheel) ........................................................................................307
15.21Adjusting the chop length...............................................................................................................309
16Maintenance........................................................................................................................................314
16.1Spare Parts ....................................................................................................................................314
16.2Maintenance table..........................................................................................................................315
16.3Tightening torques..........................................................................................................................317
16.3.1Metric Thread Screws with Control Thread ............................................................................317
16.3.2Metric Thread Screws with Fine Thread.................................................................................318
16.3.3Metric Thread Screws with Countersunk Head and Hexagonal Socket.................................318
16.4Blade Changing..............................................................................................................................319
16.5Lifting..............................................................................................................................................321
16.5.1Eyebolts for lifting....................................................................................................................321
16.5.2Lifting.......................................................................................................................................321
16.6Cleaning.........................................................................................................................................322
16.7Drive chains....................................................................................................................................323
16.7.1Conveyor roller (I) ...................................................................................................................323
16.7.2Pick-up drive (II)......................................................................................................................323
16.7.3Pick-up drive (III).....................................................................................................................324
16.8Tyres ..............................................................................................................................................325
16.8.1Checking and maintaining tyres..............................................................................................326
17Maintenance - hydraulic system.......................................................................................................327
17.1.1On-board hydraulic system.....................................................................................................328
17.2High-pressure filter.........................................................................................................................329
17.3Emergency Manual Activation........................................................................................................330
17.4Comfort Hydraulic Block Diagram..................................................................................................331
17.5Examples of Emergency Manual Activation...................................................................................332
17.5.1Raising / Lowering the roller chute..........................................................................................332
17.6Pressing force control (with emergency manual activation) ..........................................................333
17.6.1Setting the baling pressure.....................................................................................................333
17.6.2Releasing the bale channel chamber (comfort)......................................................................333
18Maintenance - Gearbox......................................................................................................................334
18.1Main gearbox..................................................................................................................................334
18.2Packer gearbox..............................................................................................................................335
18.3Transfer gearbox............................................................................................................................336
18.4Pick-up gearbox .............................................................................................................................337
18.5Cutting system drive gear ..............................................................................................................338
19Maintenance - Brake System.............................................................................................................340
19.1Compressed-air reservoir...............................................................................................................341
19.1.1Checking the drain valve.........................................................................................................342
19.1.2Retighten tensioning belts.......................................................................................................342
19.2Adjusting the transfer mechanism..................................................................................................343
Table of Contents
10
19.2.1Pneumatic brake cylinders......................................................................................................344
19.3Air filter for pneumatic cylinder (only MultiBale).............................................................................345
19.4Replacing Rollers/Cam Follower Rollers .......................................................................................345
20Maintenance Compressor .................................................................................................................346
20.1Compressor....................................................................................................................................346
21Maintenance – lubrication.................................................................................................................348
21.1Lubricants.......................................................................................................................................349
21.2General...........................................................................................................................................349
21.3Lubricating the PTO shaft ..............................................................................................................350
21.4Lubricating the rollers for the blade lever.......................................................................................351
21.5Manual lubrication points on the machine......................................................................................352
22Maintenance – Central Lubrication...................................................................................................356
22.1.1Automatic centralised lubrication system (optional)................................................................356
23Maintenance – electrical system.......................................................................................................358
23.1Position of the sensors (right hand side of the machine)...............................................................358
23.2Position of the sensors (left hand side of the machine).................................................................360
23.2.1Adjusting the Sensors.............................................................................................................362
23.2.1.1Namur sensor d = 8 mm..................................................................................................362
23.2.1.2Namur sensor d = 12 mm................................................................................................362
23.2.1.3Namur sensor d = 30 mm................................................................................................363
24Placing in Storage..............................................................................................................................364
24.1At the End of the Harvest Season..................................................................................................365
24.2Before the Start of the New Season...............................................................................................366
24.2.1Overload coupling on flywheel................................................................................................367
25Disposal of the machine....................................................................................................................368
25.1Disposal of the machine.................................................................................................................368
26Malfunctions - Causes and Remedies..............................................................................................369
26.1General malfunctions .....................................................................................................................370
26.2Malfunctions on the knotter............................................................................................................373
26.2.1Single knotter..........................................................................................................................373
26.2.2Double knotter.........................................................................................................................376
26.3Troubleshooting in the central lubrication ......................................................................................387
27Appendix.............................................................................................................................................388
27.1Hydraulic System Circuit Diagrams................................................................................................388
27.2On-Board Hydraulic System for Medium Version Electronics .......................................................388
27.3On-Board Hydraulic System for Comfort Version Electronics .......................................................389
27.4Work Hydraulics Medium Version Electronics ...............................................................................390
27.5Work Hydraulics Comfort Version Electronics ...............................................................................391
27.6Electrical circuit diagram ................................................................................................................392
28Index....................................................................................................................................................393
Pos:5 /LayoutModule /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.doc x@ 4165 @ @ 1
Foreword
11
Pos: 6.1 /Überschri ften/Überschri ften 1/U-Z/Vorwort @ 0\mod_ 1195627720123_78.doc x @ 982 @ 1 @ 1
2 Foreword
Pos: 6.2 /BA/Vor wort/Großpackenpressen/ Verehrter Kunde Bi GPac k @ 17\mod_1236162357058_7 8.docx @ 201236 @ @ 1
Dear Customer!
By purchasing your BiG PACK baler, you have acquired a quality product from KRONE.
We are grateful for the confidence you have invested in us in buying this machine.
It is important to read the operating instructions very carefully before you start operating the
machine to allow you to use the BiG PACK baler to its full capacity.
The contents of this manual are laid out in such a way that you should be able to perform any
task by following the instructions step by step. It contains extensive notes and information about
maintenance, how to use the machine safely, secure working methods, special precautionary
measures and available accessories. This information and these instructions are essential,
important and useful for the operational safety, reliability and durability of the BiG PACK baler.
Pos: 6.3 /BA/Vor wort/Großpackenpressen/ Weiterer Verlauf Bi GPac k @ 17\mod_12361623594 18_78.docx @ 201261 @ @ 1
Note
In the operating instructions which follow, the “BiG PACK baler“ will also be referred to as the
"machine".
Pos: 6.4 /BA/Vor wort/Beachten Sie für Maschi ne @ 0\mod_1195626904076_7 8.docx @ 944 @ @ 1
Please note:
The operating instructions are part of your machine.
Only operate this machine after you have been trained to do so and according to these
instructions.
It is essential to observe the safety instructions!
It is also necessary to observe the relevant accident prevention regulations and other generally
recognised regulations concerning safety, occupational health and road traffic.
All information, illustrations and technical data in these operating instructions correspond to the
latest state at the time of publication.
We reserve the right to make design changes at any time and without notification of reasons.
Should you for any reason not be able to use these operating instructions either wholly or
partially, you can receive a replacement set of operating instructions for your machine by
quoting the number supplied overleaf.
We hope that you will be satisfied with your KRONE machine.
Maschinenfabrik Bernard Krone GmbH
Spelle
Pos:7 /LayoutModule /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.doc x@ 4165 @ @ 1
To this Document
12
Pos: 8 /Überschrif ten/Überschrif ten1/ U-Z/Zu diesem Dokument @ 107\ mod_1334231929021_78. docx @ 965257 @ 1 @ 1
3 To this Document
Pos: 9 /BA/Einleitun g/Gültigkeit/Gros spackenpresse/Gü ltigkeit BiG Pack 890_1270 _1290 High Speed @ 91\mod_132 6696370112_78.doc x@ 780050@ 2 @ 1
3.1 Validity
These operating instructions apply to Big Pack Square Balers of the following types:
BiG PACK 890 BiG PACK 1270 BiG PACK 1290 BiG PACK 1290 HDP
BiG PACK 890 XC BiG PACK 1270 XC BiG PACK 1290 XC BiG PACK 1290 HDP XC
In the HighSpeed design.
Pos: 10 /Überschrif ten/Überschrif ten2/ U-Z/Zielgruppe die ses Dokuments @ 187\mod_1380 113123454_78.doc x@ 160 9723 @ 2 @ 1
3.2 Target group of this document
Pos: 11 /BA/Zu diesem Doku ment/Zielgruppe @ 188\ mod_1380114987653_78. docx @ 1610148 @ @ 1
This document is intended for the farmer and for other users who have no agricultural training
but who have been instructed in the use of the machine.
Pos: 12 /Überschrif ten/Überschrif ten2/ P-T/So benutzen Sie diese s Dokument @ 188\mod_138 0548350021_78.doc x@ 16143 65 @ 2 @ 1
3.3 How to use this document
Pos: 13 /BA/Zu diesem Doku ment/So benutzen Sie diese An leitung @ 188\mod_13 80548527264_78.doc x@ 1614 394 @ @1
Table of contents/headers:
The table of contents, as well as the headers in these instructions, are used for quick navigation
in the chapters.
Index:
You can use the index to find specific information on the required subject via keywords which
are in alphabetical order. The index is on the last page of these instructions.
Cross-references:
Cross-references to another place in the operating instructions or to another document are in
the text and specify the chapter and subchapter or section. The name of the subchapter or
section is in quotation marks.
Example:
Check that all screws on the machine are tight, see chapter Maintenance, "Tightening torques
for hexagonal head screws".
The subchapter or the section can be found via an entry in the table of contents and in the
index.
Pos: 14 /Überschrif ten/Überschrif ten2/ P-T/Richtungsangabe n @ 188\mod_138060816 7162_78.docx @ 1615005 @ 2 @ 1
3.4 Directional information
Pos: 15 /BA/Zu diesem Doku ment/Richtungs- und Ori entierungsangaben @ 188\ mod_1380609039179_ 78.docx @ 1615134 @ @ 1
Directional information in these operating instructions, such as front, rear, right and left, applies
in the direction of travel of the machine.
Orientation information concerning a diagram of a machine detail refers to the diagram itself and
is not relative to the direction of travel.
Pos:16 /LayoutModule /---------------Seitenumbruch----------------@ 0\mod_1196175311226_0. docx @ 4165 @ @ 1
To this Document
13
Pos: 17 /BA/Sic herheit/6. Überarbeitete W arnhinweise/Ver wendung und Darstellung vonWarnhi nweisen @ 121\mod_13433759 43997_78.docx @ 1100795 @ 2 @ 1
3.5 Representation and Utilization of Warning Notes
Warning of dangers are highlighted in this document as warning notes and they are marked with
danger signs and signal words.
The warnings must be read completely and the measurements must be strictly adhered to in
order to avoid personal injury.
Pos: 18 /BA/Sic herheit/6. Überarbeitete W arnhinweise/Kennzei chnung der Gefahrenhi nweise (2012-07-26 15: 10:30) @ 28\mod_12502443 70070_78.docx @ 274714 @ 2@ 1
3.6 Identification of the hazard warnings
Danger!
DANGER! - Type and source of the hazard!
Effect: Danger to life or serious injuries.
• Measures for hazard prevention
Warning !
WARNING! - Type and source of the hazard!
Effect: Injuries, serious material damage.
• Measures for hazard prevention
Caution!
CAUTION! - Type and source of the hazard!
Effect: Property damage
• Measures for risk prevention.
Pos: 19 /BA/Sic herheit/6. Überarbeitete W arnhinweise/Allge meine Funktionshinwei se (2012-07-26 15:24:39) @ 0\ mod_1196869714452_78. docx @ 15185 @ @ 1
General function instructions are indicated as follows:
Note!
Note - Type and source of the note
Effect: Economic advantage of the machine
• Actions to be taken
Instructions which are attached to the machine need to be followed and kept fully legible.
Pos:20 /LayoutModule /---------------Seitenumbruch----------------@ 0\mod_1196175311226_0. docx @ 4165 @ @ 1
Safety
14
Pos: 21 /Überschrif ten/Überschrif ten1/ P-T/Sicherheit @ 0\ mod_1195566748646_78. docx @ 635 @ 3 @ 1
4 Safety
Pos: 22 /Überschrif ten/Überschrif ten2/ U-Z/Verwendungsz weck @ 1\mod_1201707246738_ 78.docx @ 54055 @ 2 @ 1
4.1 Purpose of Use
Pos: 23 /BA/Maschinen beschreibung/Maschi nenübersicht/ Großpackenpressen/Ver wendungszweck BiG Pac k HS Baureihe @ 93\mod_1327323 688288_78.doc x@ 786957 @ @ 1
KRONE Big Pack square balers are machines for collecting and baling cut crops (grass, hay,
leguminous vegetation and straw, etc.) on farms. They are towed behind agricultural tractors of
sufficient power that are also equipped with suitable interfaces for the installation and operation
of the machine (see the introductory chapter "Technical Data" / "General Technical Description).
The crop must be set down in rows on the field to be collected. Then it must only be collected
with the pick-up by driving over the swath.
Pos: 24 /BA/Maschinen beschreibung/Maschi nenübersicht/ Großpackenpressen/ Aufnahme und Pressung nic ht genannter Pressgü ter @ 17\mod_12361705631 05_78.docx @ 201591 @ @ 1
WARNING! – Intake and baling of pressing material not mentioned!
Effect: Damage to the machine
Collecting and baling materials that are not cited here is permitted only in agreement with the
manufacturer. The basic requirements in any case are swath form loading of the crops and
automatic intake by the Pick-up as it passes over them.
Pos: 25.1 /Überschri ften/Überschri ften 2/A-E/Bestimmungs gemäßer Gebrauch (alt) @0\mod_1 196401545090_78.doc x@ 7728 @ 2@ 1
4.2 Intended Use
Pos: 25.2 /BA/Einlei tung/Bestimmungsge mäßer Gebrauch/Grosspac kenpresse/Bes timmungsgemäßer Gebrauc h BiG Pack @ 93\mod_13273246924 81_78.docx @ 787043 @ @ 1
The Big Pack square baler is built exclusively for customary use in agricultural work (see the
introduction "Intended Use").
The machine must only be used by persons who meet the requirements listed in the chapter on
safety "Personnel Qualifications and Training".
These operating instructions are part of the machine. The machine is designed exclusively for
use in accordance with these operating instructions.
Using the machine for work or applications that are not described in these operating instructions
can lead to severe injuries or death of persons and damage to the machine and other property.
Such work and applications are prohibited.
Pos: 25.3 /BA/Einlei tung/Bestimmungsge mäßer Gebrauch/Nicht b estimmungsgemäß @ 103\ mod_1332171672294_78. docx @ 940272 @ @ 1
Unauthorised modifications to the machine may have a negative effect on the machine
characteristics or safe and reliable use of the machine or may interfere with proper operation.
Unauthorised modifications shall therefore release the manufacturer of any liability for
consequential damage.
Pos: 26 /Überschrif ten/Überschrif ten2/ K-O/Nutzungsdauer derMaschi ne @ 318\mod_14236584309 09_78.docx @ 2465744 @ 2 @ 1
4.3 Service life of the machine
Pos: 27 /BA/Einleitu ng/Nutzungsdauer der Maschine_Text @ 318\mod_14235566 13022_78.docx @ 2463145 @ @ 1
• The service life of this machine strongly depends on proper use and maintenance as well as
the operating conditions.
• Permanent operational readiness as well as long service life of the machine can be
achieved by observing the instructions and notes of these operating instructions.
• After each season of use, the machine must be checked thoroughly for wear and other
damage.
• Damaged and worn parts must be replaced before placing the machine into service again.
• After the machine has been used for five years, carry out full technical inspection of the
machine. According to the results of this inspection, a decision concerning the possibility of
reuse of the machine should be taken.
• Theoretically, the service life of this machine is unlimited as all worn or damaged parts can
be replaced.
Pos:28 /LayoutModule /---------------Seitenumbruch----------------@ 0\mod_1196175311226_0. docx @ 4165 @ @ 1
Safety
15
Pos: 29.1 /Überschri ften/Überschri ften 2/F-J/Grundlegende Si cherheitshin weise@ 186\mod_1380009482364_78. docx @ 1606585 @ 2 @ 1
4.4 Basic safety instructions
Pos: 29.2 /BA/Sic herheit/1. Grundlegende Si cherheitshinweise/ Nichtbeachtung der SiHiund W aHi (Einführtext Grund legende SiHi) @ 175\mod_137 2834139379_78.doc x @ 1504793 @ @ 1
Non-compliance with the safety instructions and warnings
Non-compliance with the safety instructions and warnings may result in injuries and damage to
the environment and property.
Pos: 29.3 /Überschri ften/Überschri ften 3/A-E/B/Bedeutung der Betriebsanleitung @ 186\mod_ 1380011391583_78. docx @ 1606670 @ 3 @ 1
4.4.1 Importance of the operating instructions
Pos: 29.4 /BA/Sic herheit/1. Grundlegende Si cherheitshinweise/ Bedeutung der Betri ebsanleitung @ 175\mod_1 372834861914_78.d ocx @ 1504822 @ @ 1
The operating instructions are an important document and a part of the machine. They are
intended for the user and contain information relevant to safety.
Only the procedures indicated in the operating instructions are reliable. If the operating
instructions are not followed, people may be seriously injured or killed.
• Before using the machine for the first time, read and follow all the "Basic safety instructions"
in the chapter Safety.
• Before working, also read and observe the respective sections in the operating instructions.
• Retain the operating instructions and ensure that they are always available.
• Hand over the operating instructions to subsequent users.
Pos: 29.5 /Überschri ften/Überschri ften 3/P-T/Personalqua lifikation @ 187\mod _1380011550253_78.doc x @ 1606703 @ 3 @ 1
4.4.2 Personnel qualification
Pos: 29.6 /BA/Sic herheit/1. Grundlegende Si cherheitshinweise/ Personalqualif ikation @ 176\mod_13728 40611484_78.doc x@ 1505 639 @ @ 1
If the machine is not used properly, people may be seriously injured or killed. To avoid
accidents, each person who works with the machine must satisfy the following minimum
requirements:
– He is physically capable of controlling the machine.
– He can work safely with the machine in accordance with these operating instructions.
– He understands the method of operation of the machine within the scope of his work and
can identify and avoid the dangers associated with the work.
– He has read the operating instructions and can implement the information in the operating
instructions accordingly.
– He is familiar with driving vehicles safely.
– For road travel he has adequate knowledge of the highway code and has the stipulated
driving licence.
Pos:29.7 /LayoutModule/---------------Seitenumbruch----------------@ 0\mod_1196175311226_0.doc x@ 4165 @ @ 1
Safety
16
Pos: 29.8 /Überschri ften/Überschri ften 3/K-O/Kinder in Gefahr @187\mod_1 380011650765_78.doc x @ 1606732 @ 3 @ 1
4.4.3 Children in danger
Pos: 29.9 /BA/Sic herheit/1. Grundlegende Si cherheitshinweise/ Kinder in Gefahr ( Anhängegerät, Anbaugerä t, Anhänger) @ 176\mod_13 72842540941_78.doc x@ 1505 758 @ @1
Children cannot assess danger and behave unpredictably.
As a result, children are especially at risk.
• Keep children away from the machine.
• Keep children away from consumables.
• Especially before starting up and moving the machine, ensure that there are no children in
the danger zone.
Pos: 29.10 /Übersc hriften/Überschri ften 3/K-O/Maschine an de n Traktor ankuppeln @ 279\ mod_1405347497196_78. docx @ 2150065 @ 3 @ 1
4.4.4 Connect the machine to the tractor
Pos: 29.11 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Ankuppeln der Masc hine an den Traktor (Gerä teu. Anhänger) @ 279\mod_1405409 566743_78.docx @ 2150645 @ @ 1
If the tractor and the machine are not correctly connected, there is a risk of causing serious
accidents.
• When connecting front attachments or trailers, follow all operating instructions:
– The operating instructions for the tractor
– The operating instructions for the machine
– The operating instructions for the universal shaft
• Follow the coupling instructions, see chapter on starting up "Connect the machine to the
tractor".
• Note the modified driving behaviour of the combination.
Pos: 29.12 /Übersc hriften/Überschri ften 3/A-E/B/Baulic he Änderungen an der Maschine @ 187\mod_1380011874486_78.doc x @ 1606786 @ 3 @ 1
4.4.5 Structural changes to the machine
Pos: 29.13 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Bauliche Änderunge n an der Maschine @ 176\mod_13 72843690190_78. docx @ 1506085 @ @ 1
Structural changes and enhancements may impair the functionality and operational safety of the
machine. As a result, people may be seriously injured or killed.
• Have structural changes and enhancements performed by an authorised service centre
only.
Pos: 29.14 /Übersc hriften/Überschri ften 3/U-Z/Zusatzausr üstungen und Ersatz teile @ 187\mod_138001200 0801_78.docx @ 1606819 @ 3 @ 1
4.4.6 Additional equipment and spare parts
Pos: 29.15 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Zusatzausrüstun gen und Ersatzteile @ 176\ mod_1372844184073_7 8.docx @ 1506194 @ @ 1
Additional equipment and spare parts, which do not comply with the requirements of the
manufacturer, may impair the operational safety of the machine and cause accidents.
• To ensure operational safety, use original or standard parts which comply with the
requirements of the manufacturer. If in doubt, have parts verified by the dealer or
manufacturer.
Pos: 29.16 /Übersc hriften/Überschri ften 3/A-E/A/Arbei tsplätze und mitfahrende Per sonen @ 187\mod_13800121 30656_78.docx @ 16068 49 @ 3 @ 1
4.4.7 Workstations and passengers
Pos: 29.17 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Arbeitsplätz e - Kontrolle über die fahrende Maschi ne @ 176\mod_1372850001 832_78.docx @ 1506413 @ @ 1
Control of the moving machine
The moving machine requires the driver to react quickly at any time. Otherwise, the machine
may move in an uncontrolled manner and seriously injure or kill people.
• Start the engine from the driver's seat only.
• Never leave the driver's seat while the machine is moving.
• Never climb in or out of the machine while it is moving.
Pos: 29.18 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Arbeitsplätz e - Mitfahrende Personen ( Gerät und Anhänger) @ 176\ mod_1372850186689_78.doc x @ 1506442 @ @ 1
Passengers
Passengers may be seriously injured by the machine or fall off the machine and get run over.
Ejected objects may strike and injure passengers.
• Never let people ride on the machine.
Pos:29.19 /LayoutModule/---------------Seitenumbruch----------------@ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
Safety
17
Pos: 29.20 /Übersc hriften/Überschri ften 3/A-E/B/Betri ebssicherheit: Techni sch einwandfreier Zustand@ 187\ mod_1380012216128_78. docx @ 1606877 @ 3 @ 1
4.4.8 Operational safety: Technically perfect condition
Pos: 29.21 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Betriebssic herheit - Betrieb nur nac h ordnungsgemäßer Inbetri ebnahme @ 176\mod_137285 4464728_78.doc x@ 15065 30 @ @1
Operation only when the machine has been started up correctly
If the machine is not started up correctly according to these operating instructions, the
operational safety of the machine is not ensured. As a result, accidents may occur and people
may be seriously injured or killed.
• Do not use the machine unless it has been started up correctly, see chapter Start-up.
Pos: 29.22 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Betriebssic herheit - Technisch einwandf reier Zustand der Masc hine @ 176\mod_1372854718 958_78.docx @ 1506559 @ @ 1
Technically perfect condition of the machine
Improper maintenance and adjustment may affect the operational safety of the machine and
cause accidents. As a result, people may be seriously injured or killed.
• Perform all maintenance and adjustment work according to the chapters Maintenance and
Adjustment.
• Before performing any maintenance or adjustment work, shut down and safeguard the
machine, see chapter Safety "Shutting down and safeguarding the machine".
Pos: 29.23 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Betriebssic herheit - Gefahr durch Sc häden an der Maschine @ 176\mod_ 1372856430313_78.doc x@ 1506 618 @ @1
Danger resulting from damage to the machine
Damage to the machine may impair the operational safety of the machine and cause accidents.
As a result, people may be seriously injured or killed. The following parts of the machine are
particularly important for safety:
– Brakes
– Steering
– Safety devices
– Connecting devices
– Lighting
– Hydraulic system
– Tyres
– Universal shaft
If there are doubts about the operational safety of the machine, for example due to leaking
consumables, visible damage or an unexpected change to the driving behaviour:
• Shut down and safeguard the machine, see chapter Safety, "Shutting down and
safeguarding the machine".
• Immediately eliminate potential causes of damage, for example heavy soiling, or tighten
slack screws.
• Determine the cause of damage according to these operating instructions, see chapter
Malfunctions – Cause and remedy.
• If possible, repair the damage according to these operating instructions.
• In the case of damage which may affect operational safety and cannot be repaired
according to these operating instructions: Have damage repaired by a qualified service
centre.
Pos:29.24 /LayoutModule/---------------Seitenumbruch----------------@ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
Safety
18
Pos: 29.25 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Betriebssic herheit - Technische Grenz werte @ 176\mod_137285725 1111_78.docx @ 1506647 @ @ 1
Technical limit values
If the technical limit values of the machine are not observed, the machine may be damaged. As
a result, accidents may occur and people may be seriously injured or killed. Observance of the
following technical limit values is particularly important for safety:
– Permitted gross weight
– Maximum axle loads
– Maximum payloads
– Maximum trailer load
– Maximum bearing load
– Maximum transport height
– Maximum speed
• Observe limit values, see chapter Description of machine, "Technical data".
Pos: 29.26 /Übersc hriften/Überschri ften 3/F-J/Gefahrenber eiche @ 187\mod_138001 2427290_78.docx @ 16069 06 @ 3 @ 1
4.4.9 Danger zones
Pos: 29.27 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Gefahrenbereic he rund um Anhängegerät, Anbaugerät o. Anhänger T1 @ 176\mod_13 72858104099_78.doc x@ 15066 86 @ @1
Danger zones on the tractor and the machine
The area around the tractor and the machine is a danger zone.
There are the following hazards in this danger zone:
– The tractor and the machine may start moving or rolling away and run over people.
– If the power lifter is unintentionally actuated, the machine may make hazardous
movements.
– Defective or insecurely attached electrical cables may cause fatal electric shocks.
– Defective or insecurely attached hydraulic or pneumatic lines may become detached and
flail around. Hydraulic oil may escape under high pressure and cause serious injuries to the
skin or face.
– Clothing may become caught and wrapped around an exposed PTO shaft or a damaged or
incorrectly installed universal shaft.
– When the drive is switched on, machine parts may rotate or swivel.
– Hydraulically raised machine parts may descend unnoticed and slowly.
Pos: 29.28 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Gefahrenbereic he rund um Anhängegerät, Anbaugerät o. Anhänger T2 @ 273\mod_14 04140364724_78.doc x@ 20597 27 @ @1
If the danger zone is not observed, people may be seriously injured or killed.
• Keep people away from the danger zone of the tractor and the machine.
• Do not switch on the drives and engine until there is nobody in the danger zone.
The safety clearance is:
– 3 metres on either side of the machine.
– 5 metres behind the machine.
• Before working in front of and behind the tractor and in the danger zone of the machine: •
Shut down and safeguard the machine, see chapter Safety, "Shutting down
and safeguarding the machine". This also applies to brief inspection work. Many serious
accidents in front of and behind the tractor and the machine occur due to negligence and
running machines.
• Consider the information in all relevant operating instructions.
– The operating instructions for the tractor
– The operating instructions for the machine
– The operating instructions for the universal shaft
Pos:29.29 /LayoutModule/---------------Seitenumbruch----------------@ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
Safety
19
Pos: 29.30 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Gefahrenbereic h zwischen Traktor und Masc hine @ 176\mod_137293052 5648_78.docx @ 1507354 @ @ 1
Danger zone between tractor and machine
People standing between the tractor and machine may be seriously injured or killed if the tractor
rolls away or by machine movements:
• Before starting all work between the tractor and machine: • Shut down and safeguard
the machine, see chapter Safety, "Shutting down and safeguarding the machine". This also
applies to brief inspection work. Many serious accidents occur due to negligence and
running machines.
• If the power lifter has to be actuated, keep all people away from the area of movement of
the power lifter.
Pos: 29.31 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Gefahrenbereic h bei eingeschaltete mAn trieb @ 176\mod_137294016 1761_78.docx @ 1507966 @ @ 1
Danger zone when drive switched on
When the drive is switched on, there is a danger to life from rotating and swivelling machine
parts. There must be nobody in the danger zone of the machine.
• Before starting the machine, direct all people out of the danger zone of the machine.
• If a hazardous situation arises, switch off drives and diesel engine immediately.
Pos: 29.32 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Gefahrenbereic h Zapfwelle @ 274\mod_140 4279102405_78.doc x@ 206 1635 @ @ 1
Danger zone of the P.T.O. shaft
People may be caught, pulled in and seriously injured by the PTO shaft and the driven
components.
Before engaging the PTO shaft:
• Make sure that all safety devices are fitted and in the protection position.
• Ensure that the selected speed and direction of rotation of the PTO shaft match the
permitted speed and direction of rotation of the machine.
• Ensure that nobody is in the danger zone of the PTO shaft or the universal shaft.
• If the angles are too large, switch off the PTO shaft. The machine may be damaged. Parts
may be flung out and cause injury to persons.
• If the PTO shaft is not required, switch off the PTO shaft.
Pos: 29.33 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Gefahrenbereic h Gelenkwelle @ 176\mod_1 372945619081_78.doc x@ 1508114 @ @1
Danger zone universal shaft
People may become caught by the universal shaft, pulled in and seriously injured.
• Ensure that the universal shaft guards are attached and functional.
• Ensure that nobody is in the danger zone of the PTO shaft or the universal shaft.
• Provide the section tube and universal shaft guards with adequate cover.
• Allow the universal shaft locks to engage.
• Attach the chains to prevent the universal shaft guards from rotating with the shaft.
• Follow the operating instructions for the universal shaft.
Pos:29.34 /LayoutModule/---------------Seitenumbruch----------------@ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
Safety
20
Pos: 29.35 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Gefahrenbereic h Nachlaufende Maschi nenteile - BiG PACK @ 273\mod_ 1404138597567_78.doc x @ 2059669 @ @ 1
Danger zone due to coasting machine parts
When the drives have been switched off, the following machine parts will coast:
– Universal shaft
– Flywheel
– Baling ram
– Pick-up
– Packer
– Cutting system
– Main gearbox
– Tying
– Drive chains
When machine parts are coasting, people may be seriously injured or killed.
• Shut down and safeguard the machine, see chapter Safety, "Shutting down and
safeguarding the machine".
• Do not touch machine parts until they have come to a standstill.
Pos: 29.36 /Übersc hriften/Überschri ften 3/P-T/Schutzvorr ichtungen funktionsf ähig halten @ 187\mod_138 0021062004_78.doc x @ 1607105 @ 3 @ 1
4.4.10 Keeping safety devices functional
Pos: 29.37 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Schutzvorri chtungen funktionsfähi g halten @ 176\mod_13730 04721530_78.docx @ 150 8355 @ @1
If safety devices are missing or damaged, people may be seriously injured or killed by moving
machine parts.
• Replace damaged safety devices.
• Re-install all removed safety devices and all other parts and move them into protective
position before starting up the machine.
• If it is doubtful whether all safety devices have been correctly installed and are functional,
have a service centre check them.
Pos: 29.38 /Übersc hriften/Überschri ften 3/P-T/Persönlic he Schutzeinric htung@ 187\ mod_13800211865 41_78.docx @ 1607134 @ 3 @ 1
4.4.11 Personal protective equipment
Pos: 29.39 /BA/Sic herheit/1. Grundlegend e Sicherheitshinweis e/Persönliche Sc hutzeinrichtung @ 176\ mod_1373005494184_78. docx @ 1508384 @ @ 1
The wearing of personal protective equipment is an important safety measure. Missing or
unsuitable personal protective equipment increases health risks and injuries.
Personal protective equipment is for example:
– Work gloves
– Safety boots
– Protective clothing
– Breathing protection
– Hearing protection
– Face and eye protection
• Specify and provide personal protective equipment for the particular job.
• Use only personal protective equipment which is in proper condition and offers effective
protection.
• Adjust personal protective equipment to the person, for example the size.
Pos:29.40 /LayoutModule/---------------Seitenumbruch----------------@ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
Other manuals for Big Pack 890
3
This manual suits for next models
7
Table of contents
Other Krone Farm Equipment manuals
Krone
Krone Big Pack 88 / MultiCut User manual
Krone
Krone KWT 1600 User manual
Krone
Krone Big Pack 1270 XC User manual
Krone
Krone Swadro TC 880 User manual
Krone
Krone EasyCut F 320 CV Operating instructions
Krone
Krone EasyCollect 753 User manual
Krone
Krone 870 HDP User manual
Krone
Krone Swadro TC 1000 User manual
Krone
Krone Swadro 700 User manual
Krone
Krone Swadro 810 User manual
Krone
Krone X-Disc 6200 User manual
Krone
Krone Round Pack 1250 User manual
Krone
Krone BiG Pack 870 HDP XC User manual
Krone
Krone Comprima F 155 User manual
Krone
Krone Swadro 1000 User manual
Krone
Krone BiG X 500 User manual
Krone
Krone Swadro TC 680 User manual
Krone
Krone EASYCOLLECT 9000 User manual
Krone
Krone Big Pack 1270 User manual
Krone
Krone Comprima F 125 User manual
Popular Farm Equipment manuals by other brands
Demco
Demco 365 WAGON Operator's manual
GSi
GSi AIRSTREAM owner's manual
McElroy
McElroy PolyHorse Operator's manual
Tatu Marchesan
Tatu Marchesan GAPCR Operator's manual
Precision Manufacturing Inc.
Precision Manufacturing Inc. 662000 Operator's manual
um
um Unverferth 2750 Operator's manual and parts catalog